The present invention generally relates to electronic devices and electrodes thereof, including but not limited to neurostimulation devices and platinum electrodes thereof.
In general, invasive (implantable) and noninvasive neurostimulation devices (which encompasses what are referred to herein as neural interface devices) are electronic devices that have been used to target specific deep subcortical, cortical, spinal, cranial, or peripheral nerve structures to modulate neuronal activity, providing therapeutic effects for a myriad of neuropsychiatric disorders. Platinum (Pt) is widely used in neurostimulation devices as the preferred material for the electrodes of these devices. However, a well-known problem of using Pt, especially for a high-density neural interface device with microscale electrodes (referred to herein as microelectrodes), is that it can undergo irreversible electrochemical reactions during neurostimulation that can physically alter the electrode surface. Irreversible Pt corrosion can occur during neurostimulation due to cyclic formation and reduction of a platinum oxide (PtO2) layer on the surface of a Pt electrode. Moreover, Pt can react with chloride ions during the anodic phases to form platinum chloride species that can affect cellular physiology. Both conditions can be particularly detrimental for chronically implanted neurostimulation devices.
Pt corrosion can have detrimental effects on the functional lifetime of a chronically implanted neural interface device by altering the geometry, material, and/or electrical properties of its Pt microelectrode(s). Moreover, the byproduct of Pt corrosion may be toxic to the surrounding neural tissue. A Pt concentration as low as 1 ppm is known to cause morphological and functional changes in neurons, and Pt concentrations over 50 ppm are thought to have cytotoxic effects. More recently, evidence has suggested that released Pt during neurostimulation may significantly reduce mitochondrial activity and induce oxidative stress on cells.
Pt corrosion is thought to occur even at low current levels. For example, a Pt corrosion rate of 0.5 μg cm−2 in vivo for 1.1-mm-diameter circular electrodes is possible even with a low charge density of 20 μC cm−2. With smaller microelectrodes, the corrosion process is expected to be accelerated. This may especially be problematic for fractal microelectrodes that are thought to have superior charge transfer capabilities relative to conventional circular electrodes. Although the corrosion rate is known to be slower in vivo due to protein layer adsorption on the microelectrodes, the fractal designs are still expected to experience significant corrosion during neurostimulation due to their higher current density.
With the growing demand for more advanced neural interface devices and the increase in the number of neurological disorders capable of being treated with neurostimulation devices, the use of high-density Pt microelectrodes in neurostimulation devices is likely to experience continued growth in the near future. However, the concerns for neural interface stability due to the corrosion of Pt microelectrodes may temper the progress for these advanced microfabricated devices.
In view of the above, it can be appreciated that it would be desirable to reduce or eliminate corrosion of Pt electrodes, including those used as microelectrodes of neurostimulation devices, so as to enable such devices to reduce health risks and remain functional for long-term usage if chronically implanted.
The present invention provides electronic devices that comprise one or more platinum-based electrodes with a protective layer thereon, and provides methods of producing the same.
According to one aspect of the invention, an electronic device includes a platinum-based electrode having a protective layer thereon that includes graphene in an amount effective to reduce platinum corrosion of the electrode.
According to another aspect of the invention, a method of producing an electrode is provided that includes providing a platinum-based electrode on a substrate, and applying a protective layer comprising graphene on the electrode.
According to another aspect of the invention, a method is provided for producing an electrode for a neurostimulation device configured to induce therapeutic neuromodulation of neural circuitry in a subject. The method includes providing a platinum-based electrode on a substrate, and applying a protective layer comprising at least one layer of graphene on the electrode.
Technical effects of devices and methods as described above preferably include the ability to reduce corrosion of platinum-based electrodes during use.
Other aspects and advantages of this invention will be appreciated from the following detailed description.
Disclosed herein are electronic devices, such as neurostimulation devices, and methods of fabricating the same, and protective layers for protecting electrodes of such devices. More particularly, such a protective layer comprises or consists entirely of one or more layers of graphene that significantly reduces or eliminates the corrosion of an electrode, such as a platinum-based microelectrode, while maintaining good charge transfer characteristics, particularly over an extend period of time, as a nonlimiting example, during prolonged neurostimulation performed with a neurostimulation device.
In experimental investigations discussed below, monolayers of graphene were investigated as protective layers for electrodes formed entirely of platinum. The invention is not limited to electrodes formed entirely of platinum, and instead generally encompasses the use of platinum-based (Pt-based) electrodes, which as used herein refers to electrodes that may be formed entirely of platinum or formed entirely of a platinum alloy whose dominant constituent is platinum (including but not limited to a platinum-iridium alloy) as well as electrodes having at least an exposed outer surface formed entirely of platinum or formed entirely of a platinum alloy whose dominant constituent is platinum (including but not limited to a platinum-iridium alloy). The term “monolayer” is used in the ordinary sense as a single, closely-packed layer of atoms that may be referred to as a 2D material, and a graphene monolayer is understood to refer to a two-dimensional carbon sheet having a honeycomb structure. While protective layers consisting of a single monolayer of graphene were evaluated during the experimental investigations discussed below, protective layers comprising one or more monolayers of graphene or formed entirely of multiple monolayers (multilayers) of graphene are also within the scope of this invention.
The experimental investigations included the microfabrication and testing of fractal and circular Pt microelectrodes to measure their corrosion rates during a prolonged neurostimulation in a proteinaceous buffer solution. Corrosion rates of the bare (uncoated) Pt microelectrodes were compared with that of graphene-coated Pt (G-Pt) microelectrodes using an inductively coupled plasma-mass spectroscopy (ICP-MS), and compositional changes were observed using an X-ray energy dispersive spectroscopy (EDX). Furthermore, changes in electrochemical properties of various microelectrodes were measured before and after an extended neurostimulation. It was observed that a graphene monolayer significantly decreased the Pt corrosion rate to negligible levels even for fractal microelectrodes without any notable reduction in charge transfer characteristics. These results suggest that a graphene monolayer may be used to virtually eliminate Pt-corrosion in chronically implantable neural interface devices. Moreover, these results suggested a path forward for utilizing the fractal microelectrodes for high-density neural stimulation applications (e.g., deep brain stimulation, vision prostheses, etc.) without the potential reliability and health risk issues previously noted.
Nonlimiting embodiments of the invention will now be described in reference to the experimental investigations.
As noted above, G-Pt microelectrodes with the Vicsek fractal shape and circular microelectrodes were fabricated. The fractal microelectrodes were configured to have the same surface area as the circular microelectrodes (about 7854 μm2).
To measure the corrosion rate, the PBS was sampled every two hours during the ten-hour stimulation of each microelectrode type and the Pt concentration change was measured using inductively coupled plasma mass spectrometry (ICP-MS) (n=3, each).
When comparing the total amount of Pt lost due to corrosion, the effectiveness of the graphene monolayer in preventing corrosion became clearer (
To investigate the impact of Pt corrosion on the charge storage capacities (CSC) of Pt-based microelectrodes, Cyclic voltammetry (CV) measurements were performed on bare Pt and G-Pt microelectrodes with different designs. CV were recorded from −0.6 V to 0.8 V with a scan rate of 50 mV s−1.
The CSC measures the total amount of charge available for a single stimulation pulse, which is an indication of microelectrode charge injection capacity. The CSC was calculated using the following:
with the potential versus Ag/AgCl reference electrode E, the measured current I, the positive and negative potential boundary Ea and Ec, the surface area of the microelectrode A, and the scan rate v. The CSC for each microelectrode before and after the ten-hour stimulation were compared using one-way analysis of variance (ANOVA) with Tukey's HSD post-hoc test. The results showed that CSC of bare Pt microelectrodes decreased significantly after the ten- hour stimulation (p<0.01). As expected, the fractal microelectrodes showed a larger CSC decrease than the circular microelectrodes. However, no statistically significance differences were observed between CSC of G-Pt microelectrodes following the stimulation for either fractal or circular designs, which further evidenced the Pt corrosion prevention properties of graphene.
Electrochemical impedance spectroscopy (EIS) was performed to monitor the changes in microelectrode impedance following the stimulation (n=5, each).
The voltage transient characteristics of the microelectrodes were compared to confirm the long-term stimulation charge-injection capacity (n=5, each). Each microelectrode was stimulated using biphasic, symmetric pulses with 1 ms pulse width at 26.97 nC per phase (0.35 mC cm−2 with 26.97 μA at 50 Hz). The interphase potential was set to 0 V versus Ag/AgCl reference electrode. To compare, the maximum negative potential excursion (Emc), the maximum driving voltage (Vdr), and the charge injection limit (Qinj) from the voltage transient responses were measured (
The Emc is the potential required to polarize the microelectrode, which is measured at the end of the cathodic phase of the biphasic pulse.
When comparing the Qinj of each microelectrode, the benefit of G-Pt became even more apparent (
These investigations indicated that long-term stimulation of Pt microelectrodes can result in corrosion-induced electrode degradation and failure, fractal microelectrodes have significantly superior charge transfer characteristics than simple circular design, and fractal microelectrodes are more susceptible to stimulation-induced corrosion. However, these results also indicated that a graphene monolayer can significantly reduce the stimulation-induced corrosion in Pt microelectrodes. Taken together, the results suggested that G-Pt fractal microelectrodes may provide a more reliable method of interfacing with neural substrates.
The following paragraphs provide additional details on the above-described experimental investigations.
Arrays of platinum microelectrodes were fabricated on 500 nm film of silicon oxide grown by thermal oxidation of a silicon wafer, though various other substrate materials may be used, such as but not limited to silicon, silicon nitride, parylene, polyimide, etc. Microelectrodes patterns were defined using a positive photoresist (AZ1518, MicroChem, Newton, MA, USA), which was followed by deposition of a Ti adhesion layer (10 nm) and a Pt layer (100-nm thick) using an e-beam evaporator, though various other deposition processes may be used, as nonlimiting examples, chemical vapor deposition, physical vapor deposition, plasma enhanced deposition, electrochemical, etc. Furthermore, other materials may be used as the adhesion layer, as nonlimiting examples, Au, Cr/Ni, etc. The metal patterns were achieved by a lift-off process using acetone. An SU-8 passivation layer (1.5 μm thick) was spin-coated and patterned using photolithography.
To fabricate the G-Pt microelectrodes, the monolayer of graphene was grown on Cu substrate by LPCVD at 1000° C. using methane as carbon precursor. Polymethyl methacrylate (PMMA) was first spin coated on the graphene layer to aid the transfer process. After curing the PMMA at 180° C. for 5 min, the Cu was etched away by FeCl3 solution. The PMMA/graphene stack was washed with deionized water, then the stack was transferred onto Pt patterned substrate. PMMA was removed using acetone, the sample was cleaned with isopropyl alcohol. The transferred graphene was patterned using photolithography and reactive ion etching with oxygen plasma. Finally, SU-8 was coated and patterned for passivation layer.
For inductively coupled plasma mass spectrometry (ICP-MS) analysis, aliquots of the PBS in the testing chamber were taken every 2 hours for 10 hours. Collected samples were digested using aqua regia and diluted into 4% HCl for the ICP-MS analysis. ICP-MS analysis was performed using Thermo Element II ICP-MS ((ThermoFisher Scientific, Waltham, MA, USA).
Cyclic voltammetry and electrochemical impedance spectroscopy was measured using a potentiostat (SP-200, Bio-Logic.Inc, Seyssinet-Pariset, France) with Ag/AgCl with 3M KCl (RE-1CP, ALS Co.,Ltd, Tokyo, Japan), graphite counter electrode, and working electrodes on the microelectrode array. CV was measured in a PBS with composition of 1.1 mM KH2PO4, 155 mM NaCl, 3 mM Na2HPO4·H2O with pH 7.4 (ThermoFisher Scientific, Waltham, MA, USA). Bovine serum albumin (0.2 mg/ml, BSA, ThermoFisher Scientific, Waltham, MA, USA) was added to PBS. Scan rate for CV was 50 mV between potential range of −0.65 V and 0.85 V versus Ag/AgCl reference electrode, which is the water window of Pt. EIS were measured with the AC voltage perturbation potential of 30 mV amplitude in the frequency range from 1 to 100 kHz in PBS with BSA.
To measure voltage transient with long-term stimulation, the charge-balanced biphasic current pulse was applied using the sourcemeter (2601A, Keith-ley, Cleveland, OH, USA). The pulsing was done at 50 Hz with a 1 ms pulse width and 1 ms inter-phase delay. The current pulses were injected into the microelectrode, and a data acquisition board (NI USB-6333, National Instruments, Austin, TX, USA) was used to record the voltage transient. The time delay that the applied current is completely off was measured to be approximately 50 μs, therefore, Emc was estimated at 50 μs immediately after the end of the cathodic pulse. To estimate Qinj, Emc of each microelectrode was measured in the range of specific injected charge density (15, 20, 25, 30, 35 mA cm−2). Regression function was estimated using the Emc points in the injected charge density range, and Qinj was calculated by the regression function.
While the invention has been described in terms of specific or particular embodiments and investigations, it should be apparent that alternatives could be adopted by one skilled in the art. For example, the electrodes could differ in size, shape, material, appearance, and construction from the embodiments described herein and shown in the drawings, the electrodes may be used in various devices, process parameters such as temperatures and durations could be modified, and appropriate materials could be substituted for those noted. As a nonlimiting example, though the experimental investigations involved the microfabrication and testing of fractal and circular microelectrodes, the microelectrodes could have essentially any geometry, including but not limited to Euclidean (for example, rectangular, etc.) geometries and non-Euclidean (for example, serpentine, irregular, asymmetric, etc.) geometries. Accordingly, it should be understood that the invention is not necessarily limited to any embodiment described herein or illustrated in the drawings. It should also be understood that the phraseology and terminology employed above are for the purpose of describing the disclosed embodiments and investigations, and do not necessarily serve as limitations to the scope of the invention. Therefore, the scope of the invention is to be limited only by the following claims.
This application is a continuation of copending U.S. patent application Ser. No. 17/143,491 filed Jan. 7, 2021, which claims the benefit of U.S. Provisional Application No. 62/958,485, filed Jan. 8, 2020. The contents of these documents are incorporated herein by reference.
Number | Date | Country | |
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62958485 | Jan 2020 | US |
Number | Date | Country | |
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Parent | 17143491 | Jan 2021 | US |
Child | 18441756 | US |