Flexible, full color, bistable displays continue to be of keen interest to the display industry. The ability to create a flexible bistable display at low cost and with various images has the potential for numerous applications, including: point of sale advertising, hand held device decoration, indicators, fashion statements, writing tablets, electronic labels, among others. Previously Kent Displays Inc. has presented electronic skin (eSkin) and writing tablet displays, which allow for the respective applications of switchable color for consumer device cases and pressure sensitive writing tablets.
The Reflex display technology, based on cholesteric liquid crystals (ChLC), offers reflective, flexible, full-color, bistable displays for numerous applications. The ChLC material is a natural reflector since its inherent chiral structure leads to a Bragg-type reflection of the incident light. There are two bistable textures; the planar texture or reflective state and the focal conic texture which is slightly scattering. Since there is an ink coating on the immediate back side of the display, the focal conic texture being only slightly light scattering, transmits undiffused light to the ink coating, which is then absorbed, making this texture appear as the display's dark state. Because the ink coating is near the cholesteric material, the focal conic texture is essentially or substantially transparent. The Reflex display technology has seen recent success with the Boogie Board® writing tablet, a dedicated electronic writing device as described in U.S. Pat. No. 6,104,448. The writing tablet is a single layer device that allows the user to write and draw images with analog resolution in the same way that they would with pen on paper. In addition to the writing tablet, another Reflex display technology is the eSkin, which offers truly real time switchable color for consumer device case covers, for example, including the added advantage of transforming the device case into a discrete indicator, while creating the ultimate in device personalization. The eSkin includes multiple display layers to create multicolor reflectance.
Flexible cholesteric writing tablet displays such as those made using the processes described in U.S. Pat. No. 7,351,506, are normally coated with a continuous black absorbing layer to provide contrast of the written image. The black coating is applied on the substrate opposite the one through which one would view the display image (i.e., to the substrate most distal from the viewer of the display). This light absorbing layer is fixed and opaque. In some cases, as disclosed in Published U.S. Patent application Pub. No. 2010/0245221, entitled “Display with Overlayed Electronic Skin,” this back painting is skipped altogether. The continuous light absorbing layer allows for a uniform display with one homogenous image. In addition, different color backpaints have also been discussed in the literature, in U.S. Pat. No. 5,493,430. Typical displays show images by creating numerous pixels inside the display where each image is created by switching each pixel to a different color.
This Boogie Board® tablet offers a considerable improvement over previous tablet technologies in that the image can be simply and instantly erased with the push of a button that applies a voltage pulse to electrodes in the tablet. In a cholesteric liquid crystal writing tablet, the liquid crystal is sandwiched between two substrates that are spaced to a particular gap. The upper substrate is flexible and the bottom substrate is painted with a fixed opaque light absorbing dark background. Within the gap is a bistable cholesteric liquid crystal which can exhibit two textures, an essentially transparent (focal conic) texture and a color reflective (planar) texture. The spacing of the cell gap is usually set by plastic or glass spacers that are either cylindrical or spherical in shape. The tablet is initialized by applying voltage pulses to the electrodes to electrically drive the cholesteric material to the essentially transparent texture, with a low haze and transparency greater than any other display state. When one presses on the top substrate with a point stylus or finger, the liquid crystal is locally displaced. Flow induced in the liquid crystal changes its optical texture from essentially transparent to a brilliant reflective color at the location of the stylus. The reflective color contrasts well with the dark background of the lower substrate. An image traced by the stylus or finger will remain on the tablet indefinitely without application of a voltage until erased. Erasure is accomplished by applying a voltage pulse to transparent conducting electrodes on the inner surface of the substrates that drive the cholesteric liquid crystal from its color reflective state back to its essentially transparent state.
The above described principle is disclosed in more detail in U.S. Pat. No. 6,104,448, which is incorporated herein by reference. Polymer dispersions can be used to control the pressure sensitivity and resolution of the image as described in U.S. Patent Application Publication No. 2009/0033811, which is incorporated herein by reference. Other modes of operation and a tablet for multiple color images are described in this patent application publication and a means for select erase is disclosed in U.S. Patent Application Publication No. 2009/0096942, which is incorporated herein by reference and is applicable to the displays of the present disclosure.
The standard mode of operation for the Boogie Board® is termed Mode B where the ChLC is initialized to the focal conic texture and when pressure is applied locally to the display via a pointed stylus that region of the display flows to the planar texture creating a bright written line on a dark background. The other mode of operation is termed Mode A and in this mode the ChLC is initialized to the planar texture and when pressure is applied locally to the display via a pointed sylus that region of the display flows to the focal conic texture or some greyscale creating a dark line on a bright background. In Mode A a continuous AC or series of pulses is applied while the display is addressed with a pointed stylus.
We present in this disclosure a display that has one image created from a patterned ink design on the display, however, the image colors change to the various ChLC layer colors along with color mixing between the ChLC and ink layer or layers. The patterned ink design can be located on one or more of the front substrate, the back substrate, or interlayers of the display located between the front and back substrates. The colors of the patterned ink design mix with the ChLC colors creating different looks to the display image depending on the ChLC and ink colors chosen.
In this invention, the display is coated with a patterned ink, paint, or coating. This allows the display to have a patterned multicolor image instead of a homogenous image. The patterned coating can be opaque or semitransparent, but is not merely a patterned opaque ink design on the rearmost layer of the display. For the purposes of this patent, the term semitransparent means: transparent to selected wavelengths of visible light with remaining wavelengths fully or partially absorbed.
Turning now to aspects of this disclosure, a first aspect features an electronic display including electrically conductive layers. At least one active layer is disposed between adjacent electrically conductive layers. The active layer includes cholesteric liquid crystal material. A front transparent substrate is included in the display behind which the electrically conductive layers are disposed. A back component is disposed at a back of the display below the liquid crystal layer. At least one patterned layer is disposed at at least one of the following locations: on, in or near the front substrate and as an interlayer between the front substrate and the back component. However, the display does not comprise only a single patterned layer as the rearmost layer of the display. The display may include a back substrate which is below the rearmost layer of liquid crystal material. The patterned layer could be located, for example, at one or more locations near the front substrate, at an interlayer between the front substrate and the back substrate, and at an interlayer between the front substrate and the back component which can be disposed behind the back substrate if a back substrate is used. The back substrate and/or the patterned layer is opaque or semitransparent. Electronic circuitry applies a voltage to the conductive layers that enables at least one of erasing or writing of the active layer. For example, the electronic circuitry applies a voltage to the conductive layers that places the active layer in a bright state, a dark state, a grey scale state or the state caused by applying a write voltage Vw to a writing tablet as discussed below. The active layer and the patterned layer cooperate to produce an image on the display.
Referring to more specific features of the first aspect of this disclosure, any of the information discussed in the Detailed Description can be combined with the first aspect in any combination. Further, the voltage can be applied as one or more voltage pulses or as a continuous voltage. A portion of or an entire area of the electrically conductive layers can be patterned into a passive matrix. The passive matrix can comprise one of the electrically conductive layers forming rows of substantially parallel electrode lines on one side of the active layer and another of the electrically conductive layers forming columns of substantially parallel electrode lines on the other side of the active layer, wherein the columns are substantially orthogonal to the rows. The back component can comprise an opaque light absorbing layer which, for example, is positioned behind the back substrate if one is used. A color of the at least one active layer can be selected so as to change an appearance of all or a portion of the ink of the at least one patterned layer. The display can be in the form of a writing tablet. The display can include the patterned layer on, in or near the front substrate and as an interlayer between the back component and the front substrate, such as upstream of the back substrate which is opaque or semitransparent, with a single liquid crystal layer or multiple liquid crystal layers.
As another specific feature of the first aspect, the display can include at least two or three of the active layers stacked on top of each other. Each of the active layers is comprised of cholesteric liquid crystal material, wherein each of the active layers is disposed between two adjacent electrically conductive layers. The display can include three of the active layers reflecting red, green and blue, in any order.
As a specific feature of the first aspect, there can be the back substrate at a back of the display, wherein the back component includes a back pattern disposed behind the back substrate, the electrically conductive layers being disposed between the front substrate and the back substrate. The back substrate is transparent or semitransparent and the patterned layer, the active layer, possibly the back substrate, and the back pattern form the image on the display. The back pattern can be removable and is selected from the group consisting of a template of a sports field, court or arena, a pattern for a children's game, an image for children to color, notepad lines, graph paper lines, or a menu of items that one can choose from. The back component can comprise an emissive, backlit or reflective display device for displaying images that form the back pattern.
Yet another specific feature of the first aspect is that the display is in the form of a decorative electronic skin. An article includes the electronic skin and is selected from the group consisting of cell phone, laptop, computer, computer monitor, computer mouse, computer keyboard, television, I-pod, MP3 player, PDA, video game controller, stereo, radio, CD player, appliance, toy, headphones, clock, handheld electronic devices, key ring accessory, shoe, purse, backpack, briefcase, computer case, computer covering, jewelry, watch, bottle, bottle lid, clothing, clothing embellishment, furniture, furniture embellishment, mobile entertainment case and combinations thereof.
A second aspect of the disclosure features a writing tablet including electrically conductive layers. At least one active layer is disposed in a gap between adjacent electrically conductive layers, the active layer including bistable cholesteric liquid crystal material. A front substrate comprised of flexible transparent material forms a writing surface. The electrically conductive layers are disposed behind the front substrate. A back component is disposed at a back of the display below the active layer. The active layer is adapted to enable writing pressure applied to the writing surface to reduce a thickness of the gap to form a reduced gap region in which the liquid crystal is light reflecting so as to reflect light of a color or is essentially transparent, a texture of the liquid crystal being unchanged in a non-reduced gap region. At least one patterned layer is disposed at at least one of the following locations: on, in or near the front substrate and as an interlayer between the front substrate and the back component, the patterned layer being opaque or semitransparent. Electronic circuitry applies a voltage to the conductive layers that enables at least one of erasing or writing of the active layer. The active layer and the patterned layer cooperate to produce an image on the display.
Any of the specific features discussed above in connection with the first aspect, and any information discussed in the Detailed Description, apply to this second aspect in any combination. Further, the electronic circuitry can apply an erasing voltage to the conductive layers for the active layer, wherein the erasing voltage enables the liquid crystal of the active layer to be placed in the light reflecting texture or in the substantially transparent focal conic texture. Moreover, the electronic circuitry can apply a writing voltage to the electrically conductive layers. The writing pressure is applied while applying the writing voltage effective to place the reduced gap region of the active layer in the essentially transparent focal conic texture while not changing the texture of an unreduced gap region of the active layer.
Referring to a third aspect of this disclosure a multicolor writing tablet includes electrically conductive layers. There are at least two or three active layers stacked over each other each disposed in a gap between adjacent conductive layers. The active layers include bistable cholesteric liquid crystal material. A front substrate of flexible transparent material forms a writing surface. A back component is disposed at a back of the display below the active layers. The active layers are adapted to enable writing pressure applied to the writing surface to reduce thickness of the gaps to form reduced gap regions. At least one patterned layer is disposed at at least one of the following locations: on, in or near the front substrate and between the front substrate and the back component. The patterned layer is opaque or semitransparent. Electronic circuitry applies erasing and writing voltages to the conductive layers for each of the active layers. The erasing voltage enables the liquid crystal of the active layer to be placed in a light reflecting texture so as to reflect light of a color or enables the liquid crystal of the active layer to be placed in an essentially transparent focal conic texture. The writing voltage enables writing in a color that is selected from any of the active layers by applying the writing voltage to the conductive layers for a non-selected active layer while applying the writing pressure to the writing surface, enabling the reduced gap region of the non-selected active layer to be in the substantially transparent focal conic texture and by not applying the writing voltage to the conductive layers for the selected active layer while applying the writing pressure to the writing surface, enabling the reduced gap region of the selected active layer to reflect the color of the selected active layer. The active layers and the patterned layer cooperate to produce an image on the display.
Many additional features, advantages and a fuller understanding of the invention will be had from the accompanying drawings and the Detailed Description that follows. It should be understood that the above Brief Description describes the invention in broad terms while the following Detailed Description describes the invention more narrowly and presents specific embodiments that should not be construed as necessary limitations of the broad invention as defined in the claims.
We disclose here a display that displays an image from a patterned ink layer forming a design on the display. The patterned ink layer can be located on, in or near one or more of the front substrate, the back substrate, or interlayers of the display between the front and back substrates or between the front substrate and the back component. The colors of the patterned ink design mix with the display colors creating different images depending on the color the display is switched to.
Reflex® displays are built using a roll to roll process on a manufacturing line at Kent Displays Inc. The displays are fabricated using the Polymerization Induced Phase Separation (PIPS) process and can either create an encapsulated active layer, where the ChLC forms droplets surrounded by a polymer shell, or a writable active layer, where the polymer forms pillars for the ChLC to flow around during writing. The patterned images are created by screen printing ink onto the one or more of the various display layers as desired. The ink can be either opaque or semitransparent. The roll to roll manufacturing process can accommodate multiple layers of patterned and continuous coated inks. The homogeneity of the coating of the ink can affect the final appearance of the display as variations in ink thickness can change the observed display color. Since there is color mixing of the ink and ChLC layers, the initial choice of ink colors, their transparency and patterns can add to the desired effect for patterned ink color mixing with the ChLC layers. Final display processing steps include singulation and interconnecting the display to electronics.
In a traditional cholesteric display of the prior art such as the Boogie Board® writing tablet, a fixed, black opaque light absorbing ink is disposed on the back of the display to enhance its contrast. Referred to as the display background, it is typically made by painting the backside of the lower substrate. Referring to
Complex images can be created using the patterned layer coating by matching the color of the ChLC and ink of the patterned layer. The display used to demonstrate complex images is an electronic skin with two cholesteric liquid crystal layers and three ink coating patterned layers. The electronic skin display in
The electronic skin display in
The electronic skin display in
This display can create a so called “hidden image”, which can be seen in
A second example of a two layer display with patterned ink is shown in
The exact color of the final display is a combination of the additive reflective colors of the ChLC layers and the subtractive reflective colors of the ink layers. Defining what the colors of the ChLC and ink layers should be prior to building the display requires careful consideration of the reflection spectra of each layer. The reflection spectra of each color for all the images are shown in
Notice that a combination of the tan ink spectra and all the ChLC colors results in the combination spectra of Red ChLC/Tan Ink, Green ChLC/Tan Ink, and Yellow ChLC/Tan Ink. Also, the exact color of the Brown Ink matches the Red ChLC closely which allows the image shape to fade away when the Red ChLC is in the planar texture.
Another embodiment of a patterned ink layer within the display layers includes a writing tablet display with an electronic skin providing the background color with a patterned ink layer between the two display layers, the electronic skin being disclosed in E. Montbach, et al., “Flexible Electronic Skin Display,” SID Symposium Digest, Vol. 40, pg. 16, 2009, which is incorporated herein by reference in its entirety. In this embodiment, the continuous ink coating 1 in
The following sections of the specification, excluding the examples, have been excerpted and modified from U.S. patent application Ser. No. 12/152,729, entitled “Multiple Color Writing Tablet,” now U.S. Pat. No. 8,228,301, which is incorporated herein by reference in its entirety. The main modification is to employ at least one of the patterned ink layers in the writing tablet. Also, the fixed light absorbing layer of the '729 patent application can be replaced by a semitransparent back layer and an optional patterned layer can be employed behind the semitransparent layer as disclosed in the patent application entitled “Electronic Display with Semitransparent Back Layer,” U.S. patent application Ser. No. 13/477,638, which is incorporated herein by reference in its entirety.
Cell Having Focal Conic Written Portion on Planar Background:
Another embodiment of this disclosure is a writing tablet in which the background state is the planar texture and the line created by the pressure of the stylus is in the focal conic texture. The bistable cholesteric writing tablet is illustrated in
In
In this embodiment in which the liquid crystal is initially in the planar texture, flow of the liquid crystal is not required for the inventive cell to form the focal conic texture using the pressure of a stylus. The droplets can be confined as separate droplets within the dispersion or the droplets can be unconfined with interconnecting droplets. The dispersions may be of the type prepared by water borne emulsions or by polymerization induced phase separation (PIPS) as is known in the art. The image is created by the unique electro-optic characteristics of the cell rather than by flow to be described later. The conducting electrodes 260 are connected with electrical interconnects 270 to electronic write (and erase) circuitry 330 that provides suitable voltages to the conducting electrodes 260, usually in the form of a pulse, in order for pressure of the stylus to create an image.
In order to explain the function of the writing circuitry 330 of
The procedure of writing an image on the inventive cell is to first erase all previous images by applying an erasing voltage of value Vp indicated by vertical line 390 to drive the cell initially to the planar texture. The value of the voltage or magnitude of a voltage pulse to do this is well known in the art of a bistable cholesteric liquid crystal displays; e.g., U.S. Pat. Nos. 5,453,863 and 5,691,795, which are incorporated herein by reference in their entireties. This erases the writing tablet to the reflective planar texture so that the background color of the writing tablet is a color additive mixture of the reflective color of the cholesteric material 320 with the color of the back layer 310 of
In order to write an image using stylus 280 a voltage, Vw, is applied by the write circuit 330. The value of Vw is indicated by vertical line 400 of
The patterned ink layer is shown as 255 in
References to writing “on a background” used in this disclosure means writing a black or color line on the writing tablet in which a majority of the display area has the background color or is black, and does not mean that the background must be physically behind the writing or formed by a color of the light absorbing back layer. When the word “image” is used in this disclosure it means any black or color line and any black or color background on the writing tablet, together with the design or pattern of the patterned layer. When we say “selecting a cell” or “writing on a cell” in this disclosure, that means selecting the writing color to include the color reflected by that cell. It will be appreciated as described above that the color of the display background and writing will be affected by the color and design of the ink of the patterned layer as described above.
II. Double Cell Writing Tablet:
We now turn to a second embodiment of the invention featuring a multiple-color tablet in which two active layers are stacked over each other (
The double cell writing tablet device can be made with either stacked separate cells or as a single unit sharing substrates. The word “cell” as used herein means an active layer, the electrodes on either side of it, and any substrates flanking the electrodes (i.e., on either side of the electrodes). In
IIa. Double Cell Writing Tablet in Mode A:
In describing Mode A, we refer to
Cells 420 and 430 are filled with a cholesteric liquid crystal material 440 and 450, respectively. However, the cholesteric material within each cell has a different reflective color than the other cell. For example, 420 may be a cholesteric material that reflects blue light while 430 is a cholesteric material that reflects yellow light. In certain applications it may be desired that materials 440 and 450 have a different handedness for the helical twist; that is, one cell reflects right handed circular polarization and the other left. Like the cholesteric material 320 of
A procedure of writing a multicolor image on the double stack tablet in Mode A is to first erase all previous images by activating both write circuits 460 and 470 to apply voltages of value Vp indicated by vertical line 390 (
In order to write an image of the color of the cholesteric 440 on the top cell 420 by stylus 280 in Mode A, a voltage Vw must be applied by the write circuit 470 of the bottom cell 430 during the writing process. The value of Vw is indicated by vertical line 400 of
The patterned ink creates a color image using subtractive color, where the ink layer absorbs the portion of the visible spectra not desired in that portion of the image. For instance, red ink would absorb the blue and green portions of the visible spectra allowing the red portion of the spectra to be transmitted through the ink. Whereas the ChLC reflects light with additive color, where the ChLC layer directly reflects the color seen by the viewer. For instance, a red ChLC layer reflects only the red portion of the visible spectra. When the patterned ink layer is above the ChLC layer there is color mixing between the ink layer and the ChLC layer. This occurs when the ink layer absorbs a portion of the visible spectra, only allowing a particular group of wavelengths to reach the ChLC, then the ChLC further down selects the wavelengths of light that are reflected back to the viewer.
In order to write an image of the color of the cholesteric 450 on the bottom cell 430 by stylus 280 in Mode A, a voltage Vw is applied by the write circuit 460 to the top cell 420 while the writing pressure is applied to the writing surface. The value of Vw is indicated by vertical line 400 of
In Mode A, the write circuits 460 and 470 can be used to erase the tablet by providing a voltage Vp to each of cells 420 and 430. It is seen by
IIb. Double Cell Writing Tablet in Mode B
In describing Mode B, we again refer to
A suitable voltage applied to the electrodes will drive the cholesteric material of both cells to the initial focal conic state (see
The procedure of writing a multicolor image on the double stack writing tablet of Mode B is to first erase all previous images by activating both write circuits 460 and 470 to apply voltages of value Vf indicated by vertical line 410 of
Similarly, in order to form an image on the bottom cell 430 only by stylus 280 a voltage Vw must be applied by the write circuit 460 to the electrodes of the top cell 420 during the writing process. As before, both cells are initially in the focal conic texture. The value of Vw is indicated by vertical line 400 of
IIc. Multimode Double Cell Writing Tablet:
The inventive writing tablet can also be designed so that one of the cells operates according to Mode A and the other cell operates according to Mode B. That is, one cell has an initial planar texture while the other cell has the initial focal conic texture. Writing in a color of only one of the cells (added to any back color) in cooperation with the design or pattern of the patterned layer is selected by applying the write voltage Vw to the other cell while writing pressure is applied. The background will have the color of the undepressed regions of the planar cell (added to any back color) in cooperation with the design or pattern of the patterned layer. For example, when a first cell desired to be selected is in the initial focal conic texture, the other second cell in the planar texture has the writing voltage Vw applied during the writing process. The planar texture is erased from the second layer in the written portion where the cell gap is reduced, as Vw is applied. The writing process forms the planar texture in the written portion of the first layer where the cell gap is reduced. The resulting image will be the written portion at the planar texture of the first layer only (added to any background color) on a background formed by the planar texture of undepressed regions of the second layer (added to any background color). Both the written portion and background cooperate with a design or pattern of the patterned layer.
Another way to form an image on the multimode, two layer writing tablet is by applying the write voltage to both cells, in effect, selecting the background. Upon writing, the planar texture is prevented from being formed in the written portion of the focal conic layer and the planar texture is erased to the focal conic in the written portion of the planar layer. This forms an image composed of a written portion in black or any back color on a background of the color reflected by the planar layer (added to any background color). The written portion and background cooperate with the design or image of the patterned layer.
Yet another way to form an image on the multimode, two layer writing tablet is by not applying the write voltage to either layer. The writing process will form the planar texture in the written portion of the focal conic layer and will not affect the planar texture existing in the written portion of the other planar layer. This will result in an image that is the addition of the colors reflected from both layers in their written portions (along with any back color) on a background that is the color of light reflected from the planar layer (added to any back layer color). Both the written portions and background cooperate with the design or pattern of the patterned layer.
It should be apparent from the foregoing that the cells can be designed the same or differently by changing the liquid crystal dispersion. In the initially planar cell, liquid crystal flow is not needed to change the planar texture to the focal conic in the layer where the writing voltage is applied. Therefore, the liquid crystal of this cell can be in confined droplets or in a dispersion of liquid crystal in a polymer matrix that does not encapsulate or confine the liquid crystal enabling it to flow. However, the liquid crystal in the initially focal conic cell must be in a dispersion that enables it to flow upon application of pressure from a pointed stylus. This allows the writing tablet to be formed from cells using different combinations of liquid crystal dispersions. For example, a writing tablet could be made so that both cells only have confined droplets of liquid crystal material in a polymer matrix using a PIPS process and will only operate in Mode A only. A writing tablet formed of unconfined droplets in both cells, or a writing tablet having a focal conic cell having unconfined droplets and confined or unconfined liquid crystal in the planar cell, could operate in Mode A, Mode B or in as a multimode writing tablet.
It should be appreciated in reading this disclosure that the writing tablet of this disclosure can have more than two liquid crystal layers as in the case of a triple stack display disclosed in the Ser. No. 12/152,729 patent application, which can have liquid crystal layers reflecting red, green and blue, respectively, in any order.
Triple Cell Writing Tablet
The triple cell writing tablet device can be made with either stacked separate cells or as a single unit sharing substrates. The word “cell” as used herein means an active layer, the electrodes on either side of it, and any substrates flanking the electrodes (i.e., on either side of the electrodes). In
In describing Mode A, we refer to
Cells 420, 430, 540 are filled with a cholesteric liquid crystal material 440, 450, 550, respectively. However, the cholesteric material within each cell has a different reflective color than the other cell. For example, 440 may be a cholesteric material that reflects blue light while 450 may be a cholesteric material that reflects yellow light and 550 may be a cholesteric liquid crystal material that reflects green light. In certain applications it may be desired that materials 440, 450 and 550 have a different handedness for the helical twist; that is, one cell reflects right handed circular polarization and another left. Like the cholesteric material 320 of
Writing Tablet with Semitransparent Back Layer
Referring to
The writing tablet 190 is constructed with upper transparent substrate 240 facing the viewer and the lower substrate 200 which is a color filter. Substrates 240 and 200 are coated with transparent electrically conductive layers 230 and 210, respectively. A preferred conductor for the electrically conductive layers is a conducting polymer because of its flexibility. At least one patterned ink layer is employed in the writing tablet 190, for example, on the upper substrate 240 as shown. The patterned ink layer is shown as 255 in
The description will now present the following examples which should not be used to limit the invention that is described in the claims.
A multi-color pattern display was created by printing a pattern on the front of a stack display made of two ChLC plastic displays. The plastic displays include three polyethylene terephthalate (PET) plastic substrates coated with conductive electrodes. The three plastic substrates are laminated together with an encapsulated ChLC in-between. The encapsulated ChLC, for both displays, is a photopolymerizable mixture consisting of KLC19 liquid crystal (Kent Displays, Inc.) and a photoinitiated prepolymerized mixture. The display shown here is presented in the Montbach et al paper.
For the bottom display a photopolymerizable mixture was made to have a Bragg reflective peak of 655 nm. For the top display a photopolymerizable mixture was made to have a Bragg reflective peak of 550 nm. For both mixtures the liquid crystal components were heated to isotropic then vortex-mixed to ensure a complete homogeneous mixture. Once cooled the prepolymerized mixture was added and vortex-mixed. To preserve substrate spacing before polymerization plastic spherical spacers were added to both mixtures. 4.5 μm plastic spherical spacers, were added to the 655 nm mixture while 4.0 μm plastic spherical spacers, were added to the 550 nm mixture. Both mixtures were then sonicated, using an ultrasonic bath.
Lamination of the plastic and the two photopolymerized mixtures was done separately. First, a bead of the 655 nm mixture was pipetted between two PET substrates coated with conductive electrodes. The top substrate was coated, with conductive electrodes, on both sides in order to stack the other display on top. The bead was then rolled down the two PET substrates. The material was then polymerized under an IntelliRay 400 UV source. Next, a bead of the 550 nm mixture was pipetted between the top of the 655 nm display and a sheet of PET, coated with conductive electrodes, substrate. The bead was then rolled down the bottom display and the PET substrate. The material was then polymerized under an IntelliRay 400 UV source.
The above stacked display was then screen printed with a polyester screen ink. Three colors were made using Nazdar 9600 series ink. A pantone PMS 7527C equivalent was made using Nazdar 9650 at 89.19% wt., Nazdar 96LF11 at 9.77% wt., Nazdar 96LF20 at 0.62% wt., and Nazdar 9624 at 0.42% wt. A pantone PMS4625C equivalent was made using Nazdar 96LF20 at 44.79% wt., Nazdar 96LF12 at 29.25% wt., Nazdar 9619 at 11.15% wt., and Nazdar 9624 at 14.81% wt. A pantone PMS4645C equivalent was made using Nazdar 9650 at 33.3% wt. and the pantone PMS4625C mixture made above at 66.7% wt. Once the components were measured into a suitable container they were stirred for approximately 5 minutes. Using standard screen printing techniques and a 350 yellow mesh screen with desired patterns the stack display was screen printed. PMS7527C mixture was patterned first on to the viewing side of the display. Once screened the display was placed in an oven set to 65° C. to cure ink. After 15 minutes the display was removed and another top pattern is screen printed, with PMS4645C mixture, on the viewing side. Once screened the display was placed in an oven set to 65° C. to cure ink. After 15 minutes the stack display was removed and back side is screen printed, with PMS4645C mixture, with an unpattern screen. Lastly, the display was placed in an oven set to 65° C., to cure ink, for 15 minutes resulting in a multi-color pattern display. The display was observed to work and as illustrated in
A multiple color, double stack, single pixel display with blue and yellow reflective, flexible cholesteric liquid crystals displays was fabricated to demonstrate the inventive concepts of the various color combinations with the addition of semitransparent patterned ink over the top substrate.
The multiple color cholesteric liquid crystal display is constructed by building two flexible displays. The displays are fabricated from three polyethylene terephthalate (PET) plastic substrates coated with conductive electrodes. The three plastic substrates are laminated together with an encapsulated ChLC in-between. The encapsulated ChLC, for both displays, is a photopolymerizable mixture consisting of KLC19 liquid crystal (Kent Displays, Inc.) and a photoinitiated prepolymerized mixture. The display shown here is very similar to the one presented in the Montbach et al paper, except the colors of the ChLC layers are different and the printed ink image location and colors are also different.
For the bottom display a photopolymerizable mixture was made to have a Bragg reflective peak of 580 nm. For the top display a photopolymerizable mixture was made to have a Bragg reflective peak of 460 nm. For both mixtures the liquid crystal components were heated to isotropic then vortex-mixed to ensure a complete homogeneous mixture. Once cooled the prepolymerized mixture was added and vortex-mixed. To preserve substrate spacing before polymerization plastic spherical spacers were added to both mixtures. 4.0 μm plastic spherical spacers, were added to the 580 nm mixture while 3.5 μm plastic spherical spacers, were added to the 460 nm mixture. Both mixtures were then sonicated, using an ultrasonic bath.
Lamination of the plastic and the two photopolymerized mixtures was done separately. First, a bead of the 580 nm mixture was pipetted between two PET substrates coated with conductive electrodes. The top substrate was coated, with conductive electrodes, on both sides in order to stack the other display on top. The bead was then rolled down the two PET substrates. The material was then polymerized under an IntelliRay 400 UV source. Next, a bead of the 460 nm mixture was pipetted between the top of the 580 nm display and a sheet of PET, coated with conductive electrodes, substrate. The bead was then rolled down the bottom display and the PET substrate. The material was then polymerized under an IntelliRay 400 UV source.
Next, the desired pattern is ink jetted onto a clear plastic sheet using an HP Color Laser Jet Printer 3600n. In this case, the pattern is a square divided into four different sections of different colors (red, yellow, green and blue). The colors are translucent and specifically designed so that when the display is reflecting light, the color combination results in the desired color. The patterned ink sheet is then laminated to the top of the display using optically clear adhesive that is 2 mil thick (3M part #8212).
Once the display is constructed, the two layers of the display are electrically addressed individually. When the blue layer is electrically switched to the planar texture and the yellow layer is switched to the focal conic texture, the stacked display reflects blue. When the yellow layer is electrically switched to the planar texture, and the blue layer is electrically switched to the focal conic, the display reflects yellow. When both layers are electrically switched to the planar texture, the combination results in a reflection of white. When both layers are electrically switched to the focal conic texture, the light is absorbed in the black back layer resulting in a dark appearance. With the addition of the patterned ink on the top substrate, different colors are reflected to the viewer due to the patterned ink filtering the white color reflected from the display. For example, when both layers of the display are switched to the planar texture, and therefore reflecting white, the display reflects green through the green section, blue through the blue section, red through the red section, and yellow through the yellow section of the printed ink. When both of the layers are electrically switched to the focal conic texture, no sections of the pattern reflect any color, and this results in a dark appearance. With this construction, multiple specific color requirements are achievable while switching the display between just two states, making several possible applications attainable.
Many modifications and variations of the invention will be apparent to those of ordinary skill in the art in light of the foregoing disclosure. Therefore, it is to be understood that, within the scope of the appended claims, the invention can be practiced otherwise than has been specifically shown and described.
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