This application is a Section 371 of International Application No. PCT/JP2019/035303, filed Sep. 9, 2019, which was published in the Japanese language on Apr. 30, 2020 under International Publication No. WO 2020/084933 A1, and which claims priority under 35 U.S.C. § 119(b) to Japanese Patent Application No. 2018-201842, filed on Oct. 26, 2018; and the disclosures of each application cited in this paragraph are incorporated herein by reference.
The present invention relates to an electronic fuel injection type diesel engine, and more particularly to an electronic fuel injection type diesel engine capable of downsizing the engine.
Conventionally, as an electronic fuel injection type diesel engine, there is a direct injection type diesel engine equipped with a common rail system (see, for example, Patent Document 1).
In Patent Document 1, when a bore diameter of a cylinder is reduced, combustion deteriorates, and problems such as increases in high noise, fuel consumption, and smoke concentration occur, so that the engine cannot be miniaturized.
An object of the present invention is to provide an electronic fuel injection type diesel engine capable of downsizing the engine.
A main configuration of the present invention is as follows.
As illustrated in
In the present invention, injection of the liquid fuel (5) in the fuel injection chamber (4) is electronically controlled, and combustion in the combustion chamber (2) is controlled by adjusting premixing of the liquid fuel (5) and compressed air (10) in the fuel injection chamber (4). Thus, even if a bore diameter of the cylinder (1) is reduced, noise, fuel consumption, and smoke concentration can be kept low, and the engine can be miniaturized.
This engine will be described with the installation direction of a crankshaft (15) shown in
As shown in
This engine includes an intake device, an exhaust device, a combustion device, an electronic control unit, and an engine water cooling device.
The intake device includes an intake manifold (24) shown in
The exhaust device includes an exhaust manifold (25) shown in
The intake manifold (24) is located on one side of left and right sides of the cylinder head (3), and the exhaust manifold (25) is located on another side of the left and right sides of the cylinder head (3).
As shown in
Therefore, injection of the liquid fuel (5) is electronically controlled, and combustion in the combustion chamber (2) is optimized by adjusting premixing of the liquid fuel (5) and compressed air (10) in the fuel injection chamber (4). Even if a bore diameter of the cylinder (1) is reduced, noise, fuel consumption, and smoke concentration can be kept low, and the engine can be miniaturized.
An engine ECU (26) is used for the electronic control unit (8). ECU is an abbreviation for an electronic control unit and is a microcomputer. As shown in
The engine ECU (26) has an electronic governor function. A deviation between target rotation speed and actual rotation speed of the engine is calculated based on the accelerator position detection signal and the actual rotation speed detection signal, and an engine load is calculated based on the calculation. Based on the target rotation speed of the engine and the engine load, a timing and an amount of injection of the liquid fuel (5) of the fuel injector (6) are set by a fuel control map stored in a memory. An injector control signal is transmitted to a solenoid valve (6a) of the fuel injector (6). By this injector control signal, the solenoid valve (6a) of the fuel injector (6) is opened for a predetermined time at a predetermined timing, and a predetermined amount of liquid fuel (5) is injected from the fuel injector (6) at a predetermined timing. The liquid fuel (5) is light oil.
A potentiometer is used for the accelerator sensor (27) shown in
A pickup coil is used for the crankshaft sensor (28). This crankshaft sensor (28) is a proximity sensor that detects that a protrusion of a crankshaft detection disc (not shown) attached to the flywheel (22) passes in front of the sensor. The crankshaft detection disc includes one starting point protrusion on the periphery and a large number of phase protrusions provided at equal pitches.
A pickup coil is also used for the cylinder determination sensor (29). This cylinder determination sensor (29) is a proximity sensor that detects that a protrusion of a camshaft phase detection disc (not shown) attached to the valve drive camshaft (30) shown in
The crankshaft sensor (28) and the cylinder determination sensor (29) transmit, to the engine ECU (26), an actual rotation speed detection signal, a crank angle detection signal, and a camshaft phase detection signal by pickup signals of the protrusions. In the engine ECU (26), actual rotation speed and a crank angle of the engine are calculated from the actual rotation speed detection signal and the crank angle detection signal, and a stroke of each cylinder in a combustion cycle is determined from the camshaft phase detection signal.
As shown in
Therefore, the liquid fuel (5) injected from the plurality of fuel injection holes (6b) (6c) of the fuel injector (6) is widely diffused in the fuel injection chamber (4), and premixing of the liquid fuel (5) and the compressed air (10) in the fuel injection chamber (4) is promoted.
As shown in
Therefore, the liquid fuel (5) is injected from the fuel injection hole (6c) shown in
As shown in
Therefore, a part of the liquid fuel (5) injected from the fuel injector (6) is premixed and burned with the compressed air (10) in the sub-combustion chamber (4a), and the rest is combustion gas in the premixed combustion and injected into the main combustion chamber (2a) from the injection port (9). The liquid fuel (5) is widely diffused in the main combustion chamber (2a), and combustion in the main combustion chamber (2a) is promoted.
As shown in
As shown in
Therefore, the liquid fuel (5) injected from the fuel injector (6) is caught in a vortex flow of the compressed air (10) pushed into the vortex chamber from the main combustion chamber (2a), and premixing of the liquid fuel (5) and the compressed air (10) in the sub-combustion chamber (4a) is promoted.
As shown in
As a result, the compressed air (10) flowing into the sub-combustion chamber (4a) from the injection port (9) easily flows into a lateral space of the sub-combustion chamber (4a) through the laterally long opening end (9b), a flow of air in the lateral space is promoted, and an air utilization rate in the sub-combustion chamber (4a) increases.
As shown in
As a result, combustion gas containing unburned fuel ejected from the injection port (9) into the main combustion chamber (2a) is widely ejected into the main combustion chamber (2a) through the wide opening end (9c), and an air utilization rate in the main combustion chamber (2a) increases.
As shown in
As a result, the combustion gas containing unburned fuel ejected from the injection port (9) into the main combustion chamber (2a) is widely diffused into the main combustion chamber (2a) through the injection port (9) having the expanded shape, and the air utilization rate in the main combustion chamber (2a) increases.
As shown in
The left and right fuel injection holes (6c) (6c) have smaller hole diameters than the central fuel injection hole (6b), and an injection pattern of the liquid fuel (5) injected from the left and right fuel injection holes (6c) (6c) is a finer spray with smaller oil droplets than that from the central fuel injection hole (6b). Injection directions of the liquid fuel (5) from the left and right fuel injection holes (6c) (6c) are toward an inner surface of the sub-combustion chamber (4a) located on the left and right of the injection port (9). An injection direction of the liquid fuel (5) from the fuel injection hole (6b) is toward the main combustion chamber (2a) via the injection port (9).
Injection directions of the liquid fuel (5) from the plurality of fuel injection holes (6b) (6c) may all be toward the main combustion chamber (2a) via the injection port (9).
Further, the injection port (9) may be composed of a central injection port (not shown) in the left-right direction and a pair of injection ports disposed on the left and right thereof.
In this case, injection directions of the liquid fuel (5) from the plurality of fuel injection holes (6b) (6c) may all be toward the main combustion chamber (2a) through different injection ports. Alternatively, only an injection direction of the liquid fuel (5) from the central fuel injection hole (6b) may be toward the main combustion chamber (2a) through the central injection port, and injection directions of the liquid fuel (5) from the left and right fuel injection holes (6c) (6c) may be toward the inner surface of the sub-combustion chamber (4a) located on the left and right of the central injection port.
Injection pressure of the liquid fuel (5) from the fuel injector (6) is set to 5 to 50 MPa (megapascal).
The injection pressure of the liquid fuel (5) from this fuel injector (6) is set quite low, while it generally sets to 120 to 160 MPa for an existing common rail type diesel engine that injects fuel directly into a combustion chamber inside a cylinder.
If the injection pressure of the liquid fuel (5) from the fuel injector (6) is less than 5 MPa, penetration force of the liquid fuel (5) in the fuel injection chamber (4) is insufficient, and if it exceeds 50 MPa, flight time of the liquid fuel (5) in the fuel injection chamber (4) is insufficient. In either case, there is a possibility that premixing of the liquid fuel (5) and the compressed air (10) in the fuel injection chamber (4) is stagnant. On the other hand, the above problems are unlikely to occur at 5 to 50 MPa, and premixing of the liquid fuel (5) and the compressed air (10) in the fuel injection chamber (4) is promoted.
Furthermore, the injection pressure of the liquid fuel (5) from the fuel injector (6) is only 5 to 50 MPa, and despite being the diesel engine, parts of the fuel injector (6) and fuel accumulation unit (7) of a low-pressure fuel injection gasoline injection system or the like can be diverted, and the parts can be shared with other low-pressure fuel injection systems.
As shown in
In this case, the injection pressure of the liquid fuel (5) from the fuel injector (6) is only 5 to 50 MPa, and despite being the diesel engine, the accumulator (11) and the fuel feed pump (12) of the low-pressure fuel injection gasoline injection system or the like can be diverted as they are, and the parts of the fuel accumulation unit (7) can be shared with the other low-pressure fuel injection systems.
As shown in
In this case, fuel pressure in the delivery pipe (11a) is about 5 to 50 MPa, and despite being the diesel engine, the delivery pipe (11a) of the low-pressure fuel injection gasoline injection system or the like can be diverted as it is, and the part of the fuel accumulation unit (7) can be shared with other multi-cylinder low-pressure fuel injection systems.
As shown in
Note that a reference numeral (13) in
As a system for adjusting the fuel pressure in the delivery pipe (11a), there may be a system in which an electric spill valve (not shown) for leaking the liquid fuel in the delivery pipe (11a) to a fuel tank (35) side is provided, the fuel pressure in the delivery pipe (11a) detected by the fuel pressure sensor (11b) is sent to the engine ECU (26) as a fuel pressure detection signal, a valve control signal is sent from the engine ECU (26) to an actuator of the electric spill valve, and an amount of leakage of the liquid fuel (5) from the delivery pipe (11a) is controlled by controlling an opening degree of the electric spill valve.
As shown in
As shown in
In the above embodiment, the injection pressure of the liquid fuel (5) from the fuel injector (6) is set to 5 to 50 MPa from the viewpoint of promoting premixing of the liquid fuel (5) and the compressed air (10) in the fuel injection chamber (4), but it is more desirable to set this injection pressure to 10 to 40 MPa. This is because a function of promoting premixing can be obtained more reliably.
Injection of the liquid fuel (5) from the fuel injector (6) includes main injection and pre-injection prior to the main injection.
Therefore, the liquid fuel (5) in the pre-injection is mixed and burned with the compressed air (10) in the fuel injection chamber (4), and the liquid fuel (5) in the main injection is ignited by combustion gas in the pre-injection, so that combustion of the liquid fuel (5) and the compressed air (10) in the fuel injection chamber (4) is promoted.
As shown in
In the engine water cooling device, while temperature of the engine cooling water is relatively low, the thermostat valve (33) is closed so that an entire amount of the engine cooling water is sucked from the return pipe into the water pump (18), and is circulated between the cylinder jacket (31) and the cylinder head jacket (32) while bypassing the radiator (21) to warm up the engine.
When the temperature of the engine cooling water rises, the thermostat valve (33) is opened, the engine cooling water is circulated between the radiator (21), the water pump (18), the cylinder jacket (31), and the cylinder head jacket (32) in that order to cool the engine. A part of the engine cooling water is sucked into the water pump (18) from the return pipe and bypasses the radiator (21).
The embodiment of the present invention is as described above, but the present invention is not limited to the above embodiment.
Although the two-cylinder engine has been described in the above embodiment, the present invention can also be applied to a single-cylinder engine or a multi-cylinder engine having three or more cylinders.
Further, the fuel injection chamber (4) does not necessarily have to be a sub-chamber type, and may be a chamber having no injection port (9), that is, a chamber in which the bottom surface of the cylinder head (3) is simply recessed.
Further, the fuel injection holes of the fuel injector (6) do not necessarily have to be plural, and may be single. In this case, injection of the liquid fuel (5) injected from the fuel injection hole does not necessarily have to be directed to the inner surface of the fuel injection chamber (4), and may be directed to the main combustion chamber (2a) via the injection port (9). Further, when there is no injection port (9), it may be directed to the main combustion chamber (2a) through an opening of the fuel injection chamber (4).
In the above embodiment, calculation of the actual rotation speed and the crank angle of the engine and determination of the stroke of each cylinder in the combustion cycle are based on detection by two sensors including the crankshaft sensor (28) and the cylinder determination sensor (29). However, instead of these two sensors, the calculation of the actual rotation speed and the crank angle of the engine and the determination of the stroke of each cylinder in the combustion cycle can also be performed based on detection by one phase sensor (not shown). A pickup coil is used for this phase sensor. This phase sensor is a proximity sensor that detects that a protrusion of a phase detection disc (not shown) attached to the valve drive camshaft (30) passes in front of the sensor. The phase detection sensor includes one starting point protrusion on the periphery and a large number of phase protrusions provided at equal pitches. This phase sensor transmits a pickup signal of the protrusion to the engine ECU (26). In the engine ECU (26), the actual rotation speed and the crank angle of the engine are calculated based on a period of a pulse wave of the pickup signal and an ordinal number of the pulse wave of the protrusion passing in front of the sensor, and the stroke of each cylinder in the combustion cycle is determined by a phase of the pulse wave of the protrusion passing in front of the sensor.
In this embodiment, since the injection pressure of the liquid fuel (5) from the fuel injector (6) is only 5 to 50 MPa, despite being the electronic fuel injection type diesel engine, a low-pressure fuel injection pump for a sub-chamber type combustion chamber of a mechanical cam fuel injection type diesel engine can be diverted as the fuel feed pump (12). In this case, the part can be shared with the mechanical cam fuel injection type diesel engine. This fuel feed pump (12) is driven by the existing fuel injection camshaft (14).
Number | Date | Country | Kind |
---|---|---|---|
JP2018-201842 | Oct 2018 | JP | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2019/035303 | 9/9/2019 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2020/084933 | 4/30/2020 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
4193379 | Dietrich | Mar 1980 | A |
4294208 | Wagner | Oct 1981 | A |
5307772 | Rao | May 1994 | A |
5410993 | Masuda | May 1995 | A |
5769050 | Ito | Jun 1998 | A |
20070023002 | Alger, II | Feb 2007 | A1 |
20150034043 | Kuwayama | Feb 2015 | A1 |
20180328293 | Hoshi | Nov 2018 | A1 |
Number | Date | Country |
---|---|---|
202954878 | May 2013 | CN |
57183517 | Nov 1982 | JP |
S59120533 | Jul 1984 | JP |
59221419 | Dec 1984 | JP |
S6136125 | Mar 1986 | JP |
1-104914 | Apr 1989 | JP |
6-33816 | Feb 1994 | JP |
144401994 | Feb 1994 | JP |
06221158 | Aug 1994 | JP |
H1104914 | Jan 1999 | JP |
11-173233 | Jun 1999 | JP |
H11173233 | Jun 1999 | JP |
2014-020278 | Feb 2014 | JP |
6014440 | Oct 2016 | JP |
Entry |
---|
Int'l Search Report dated Nov. 19, 2019 in Int'l Application No. PCT/JP2019/035303. |
Office Action dated Dec. 27, 2021 in Japanese Application No. 2018-201842. |
Office Action dated Oct. 6, 2021 in Japanese Application No. 2018-201842. |
Office Action dated Apr. 6, 2022 in Chinese Application No. 201980065174.7. |
Number | Date | Country | |
---|---|---|---|
20210388754 A1 | Dec 2021 | US |