The present invention relates to electronic locks, and more particularly to actuator devices for such electronic locks.
Electronic locks typically include an actuator assembly for displacing a lock member to alternatively lock and unlock a door, cabinet, or other barrier secured by the lock. Often, such lock members include a plunger, a cam or similar coupler that is operably connected to a motor, solenoid, etc. that displaces the lock member in alternative directions. The lock member may be connected with the motor through a variety of means, such as a gear train, a bar mechanism, or other linkage.
In one aspect, the present invention is an actuator assembly for an electronic lock, the lock including a lock member linearly displaceable between a locked position and an unlocked position. The actuator comprises a motor having a shaft rotatable about a central axis and a coupler spring disposed about the axis and having a first end coupled with the lock member and a second, opposing end. A drive member is either coupled with, or integrally formed with, the motor shaft and has a helical drive surface threadably engaged with the coupler spring second end. As such, rotation of the motor shaft displaces the coupler spring generally linearly along the axis to move the lock member between the locked and unlocked positions.
In another aspect, the present invention is again an actuator assembly for an electronic lock, the lock including a lock member linearly displaceable between a locked position and an unlocked position. The actuator comprises a motor having a shaft rotatable about a central axis and a coupler spring having a first end coupled with the lock member and a second, opposing end. A drive spring is coupled with the motor shaft and is threadably engaged with the coupler spring second end. As such, rotation of the motor shaft displaces the coupler spring generally linearly along the axis to move the lock member between the locked and unlocked positions.
In a further aspect, the present invention is an electronic lock comprising a linearly displaceable latch and a rotatable handle operatively coupleable with the latch. A lock member is linearly displaceable between a locked position, at which the handle is noncoupled with latch, and an unlocked position at which the lock member operatively couples the handle with the latch. A motor has a shaft rotatable about a central axis and a coupler spring has a first end coupled with the locking member and a second, opposing end. Further, a drive spring is coupled with the motor shaft and threadably engaged with the coupler spring second end. As such, rotation of the motor shaft displaces the coupler spring generally linearly along the axis to move the lock member between the locked and unlocked positions.
In yet another aspect, the present invention is again an actuator assembly for an electronic lock, the lock including a locking member linearly displaceable between locked and unlocked positions. The actuator comprises a motor having a shaft rotatable about a central axis and a coupler spring having a first end coupled with the locking member and a second, opposing end. A drive member is either coupled with, or integrally formed with, the motor shaft and is engaged with the coupler spring second end. The drive member has at least one helical drive surface contactable with at least one coil of the coupler spring such that rotation of the motor shaft displaces coupler spring generally linearly along the axis to move the locking member between the locked and unlocked positions.
In an even further aspect, the present invention is an electronic lock comprising a fixed base member, a latch linearly displaceable between an extended position and a retracted position, and a retractor spindle configured to displace the latch toward the retracted position. A handle is rotatable about an axis, operatively coupled with the latch and configured to displace the latch toward the retracted position when the handle rotatably displaces about the axis. A lock member is coupled with the retractor spindle and is linearly displaceable between a locked position, at which the lock member is engaged with the base member so as to substantially prevent rotation of the handle about the handle axis, and an unlocked position at which the locking member is noncoupled with the base member such that the handle is rotatable about the handle axis. A motor has a shaft rotatable about a central axis and a coupler spring has a first end coupled with the locking member and a second, opposing end. Further, a drive spring is coupled with the motor shaft and is threadably engaged with the coupler spring second end, such that rotation of the motor shaft displaces the coupler spring generally linearly along the axis to move the lock member between the locked and unlocked positions.
The foregoing summary, as well as the detailed description of the preferred embodiments of the present invention, will be better understood when read in conjunction with the appended drawings. For the purpose of illustrating the invention, there is shown in the drawings, which are diagrammatic, embodiments that are presently preferred. It should be understood, however, that the present invention is not limited to the precise arrangements and instrumentalities shown. In the drawings:
Before any embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of “including,” “comprising,” or “having” and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items. Unless specified or limited otherwise, the terms “mounted,” “connected,” “supported,” and “coupled” and variations thereof are used broadly and encompass both direct and indirect mountings, connections, supports, and couplings and are thus intended to include direct connections between two members without any other members interposed therebetween and indirect connections between members in which one or more other members are interposed therebetween. Further, “connected” and “coupled” are not restricted to physical or mechanical connections or couplings.
Referring now to the drawings in detail, wherein like numbers are used to indicate like elements throughout, there is shown in
Preferably, the coupler spring 16 is a helical spring having at least a plurality of coils 17 (e.g., fourteen coils), each coil 17 having opposing, first and second axially-facing surfaces 17a, 17b. The helical drive surface 20 engages a portion 16c (see
Most preferably, the drive member 18 includes or is substantially formed as a helical spring 26 having a first end 26a threadably engaged with the coupler spring 16 and a second end 26b connected with the motor shaft 22. Preferably, the actuator 10 further includes an attachment member 28 having a first portion 28a attached to the motor shaft 22 and an opposing, second portion 28b to which the drive spring second end 26b is attached, thus coupling the spring 26 to the motor shaft 22, as best shown in
Although the drive member 18 preferably includes or is provided by a helical spring 26, the drive member 20 may alternatively include a threaded rod or a threaded nut (neither shown). For example, the drive member 18 may be integrally formed with the motor shaft 22 (i.e., a threaded portion of the shaft 22) and include external threads (not shown) formed in the shaft 22 and engageable with the coils 17 of the coupler spring 16. Further for example, the drive member 18 may be a separate threaded rod or other elongated member (not shown) attached to the motor shaft 22 and having external threads providing the helical drive surface(s) 20. As yet another example, the drive member 18 may be formed as nut or a generally cylindrical tube (none shown) having internal threads engageable with the coupler spring 16. The scope of the present invention includes these and all other structures of the drive member 18 that are each threadably engageable with the coupler spring 16 and capable of functioning generally as described herein.
With the above structure, the actuator assembly 10 provides the following functional features and/or advantages over other actuator designs. When the lock member 12 is generally retained at a particular position on the central axis 24, e.g., the member 12 contacts an obstruction, a handle 3 is held “open” as the actuator assembly 10 attempts to “lock”, etc., while the motor shaft 22 rotates about the axis 24, substantially the entire coupler spring 16 is either compressed or extended. In other words, when the motor shaft 22 rotates in a first angular direction A1 in an attempt to move the at least temporarily retained lock member 12 in the first direction L1 toward the unlocked position PU, the coupler spring 16 is compressed, and when the motor shaft 22 rotates in a second, opposing angular direction A2 to attempt to move the retained lock member 12 in the second direction L2 toward the locked position PL, essentially the entire coupler spring 16 is extended. As such, the loading is distributed generally evenly along the entire length of coupler spring 16, which is advantageous over an actuator device (none shown) that does not engage an entire section of the coupler spring 16. In other words, with such other actuator devices that engage the coupler spring 16 with a pin (not shown), there is always a section of the coupler spring 16 (i.e., from the area of contact to the outer end) that is not utilized to transfer force or/and store energy. Further, such “pin drives” contact only a small area of one coil 17 of the coupler spring 16 at any particular point in the actuator operation, greatly focusing the pushing or pulling force exerted on the spring 16 as compared to threaded engagement with multiple coils 17, which may greatly increase wear on the spring 16 and/or the associated pin. Furthermore, with the preferred “dual spring” design, i.e., the drive member 18 includes the spring 26, both springs 16, 26 are preferably formed so as to have the same hardness, and therefore wear at the same, predictable rate, which eliminates the necessity of hardening a pin-type drive member (not shown) to that of drawn spring wire.
Another advantage with the actuator 10 that includes a spring drive member 18 is a substantially increased capability of absorbing energy, and conversely a substantially reduced stress on the coupler spring 16, since the drive spring 26 also extends or compresses with the coupler spring 16 when the lock member 12 is retained at a particular position as discussed above. Additionally with the dual spring construction of the actuator assembly 10, the fabrication costs are substantially reduced due to the elimination of small part assembly (e.g., pressing pins into a motor shaft 22) or fabricating a small threaded rod that is free from burrs or other defects. Also, by having two springs 16, 26, the amount of spring overlap or engagement may be increased without the fear of mechanical binding due to misalignment as the springs 16, 26 are flexible. Furthermore, the two spring design is relatively “open” and self-cleaning, such that debris is not likely to become trapped in the engaged sections of springs 16, 26, which could adversely affect actuator operation.
Having described the basic components, operation, and advantages above, these and other elements of the actuator assembly 10 of the present invention are described in further detail below.
Referring particularly to
More specifically, in a first, preferred lock construction shown in
Referring to
Preferably, the lock member 12 includes a plunger 60 disposed at least partially within the spindle cavity 43 and a coupler 62 with a central bore 62a. The plunger 60 extends through the coupler bore 62a such that the coupler 62 is rotatably slidable about/upon the plunger 60. Further, the coupler 62 has a projection or “dog” 64 extending generally perpendicularly with respect to the axis 24 and having an outer end 64A disposed within the coupler spindle slotted opening 52. The coupler dog 64 is also disposeable within the retractor spindle recess 44 when the lock member 12 is located in the unlocked position PU (see
However, when the lock member 12 is located at the locked position PL, the dog 64 is withdrawn from or disposed externally of the retractor recess 44, such that rotation of the handle 5A and coupler spindle 48 only rotates the coupler 64 about the plunger 60, while the plunger 60 and retractor spindle remain angularly fixed with respect to the axis 24. As such, the latch 2 remains located at the extended or engaged position, and the associated door remains locked. Further, the lock 1 also preferably includes a key-operated cylinder lock 8 disposed within the outer handle 7A and having an output spindle cam 9 connectable with the retractor spindle 40, such that rotation of the cylinder lock 8 causes the spindle 40 to retract the latch 2.
Referring to
With the above structure, when the lock member 24 is located at the locked position PL, the dog 64 is disposed within the base locking slot 84 such that the lock member 12 is retained or prevented from rotating about the actuator axis 24. Thereby, the coupled retractor spindle 40, and thus the outer handle 7A, are both restrained from rotation about the handle and actuator axes AH, 24, and are thus prevented from retracting the latch 2. Alternatively, when the lock member 12 is located at the unlocked position PU, the preferred dog 64 is disposed within the base clearance space 86. As such, the outer handle 7A is freely rotatable about the collinear handle and actuator axes AH, 24 to rotate the connected retractor spindle 40 and thereby retract the latch 2. When the handle 7A and retractor 40 rotate about the axes AH, 24, the coupled lock member 12 rotates with the retractor 40 such that the dog 64 moves or pivots within the clearance space 86. Other than the primary differences described above, the second lock construction and the structure of the lock member 12 used therewith are generally similar to the first construction lock 1 and the corresponding lock member 12.
Referring now to
With a lock 1 having two handle assemblies 5A, 5B, as described above, the actuator assembly 10 of the present invention provides another advantage over previous actuator designs. Specifically, the coupler spring 14 and connected outer handle assembly components may be mounted to the door outer surface (not shown) and the drive spring 26 and connected inner handle components may be mounted to the inner handle components, the support rod 70 being initially assembled into one of the two springs 16, 26. Initially, the two spring ends 16b, 26a are initially compressed against each other, but then rotating the motor shaft 22 in the correct direction will cause the two springs 16, 26 to “self engage” such the spring coils become interwound.
Although the actuator assembly 10 is preferably used with an electronic lock 1 as described above, it is within the scope of the present invention to incorporate the actuator assembly 10 into any other appropriate lock 1. For example, the lock 1 may include one or more push bars (none shown) instead of two handles 3, may have another type of spindle assembly or other structure for operatively coupling the handle(s) 3 with the latch 2, may have a latch member 12 that displaces on axis parallel with, or even angled with respect to, the central axis 24, etc. The scope of the present invention embraces these and all other appropriate constructions of the electronic lock 1, and the actuator assembly 10 is in no manner limited to use with any particular lock structure.
The actuator assembly 10 of the present invention provides numerous advantages over previously known actuators for electronic locks. Besides the advantages already described above, the springs 16, 26 may also be designed to form an overrunning clutch. That is, the two springs 16, 26 will ‘pull’ together in tension when the motor shaft 22 rotates in one direction until the motor shaft reverses direction. Thereafter, the two springs 16, 26 will ‘push’ each other in compression up to the point that each free end 16b, 26a disengages from its counterpart. This point would be predictable and would define a start point or datum for the actuator assembly 10. With such a start point, energy optimizing schemes favorable to battery conservation are employable. That is, such conservation schemes typically use the starting datum as a reference point to start counting motor turns needed to operate the actuator assembly 10 from locked to unlocked configurations, etc. Such a datum point is not available with previous actuator designs.
It will be appreciated by those skilled in the art that changes could be made to the embodiments or constructions described above without departing from the broad inventive concept thereof. It is understood, therefore, that this invention is not limited to the particular embodiments or constructions disclosed, but it is intended to cover modifications within the spirit and scope of the present invention as generally described herein and/or in the attached claims.
This application is a 371 of PCT/US2006/026572, filed on Jul. 7, 2006, which claims the benefit of U.S. Provisional Patent Application No. 60/697,347, filed on Jul. 7, 2005.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US2006/026572 | 7/7/2006 | WO | 00 | 1/7/2008 |
Publishing Document | Publishing Date | Country | Kind |
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WO2007/008694 | 1/18/2007 | WO | A |
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Number | Date | Country | |
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20090277232 A1 | Nov 2009 | US |
Number | Date | Country | |
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60697347 | Jul 2005 | US |