Electronic locks may be utilized for securing access in both residential and commercial settings. Installation of electronic locks typically require a wiring harness of an exterior assembly to be passed through a bore in a door for physical connection to an interior assembly with connectors. Once the exterior assembly and the interior assembly are connected to each other, the wire assembly connecting the two becomes long and stiff, thereby being difficult to bend and tuck within a recess provided within the interior assembly. Therefore, there is a need for improvements in the physical connection between the exterior and interior assemblies and the corresponding installation techniques.
This disclosure relates generally to electronic locks and methods of installing the same. According to one aspect of the present disclosure, a pivoting connector holder clip is provided at an interior assembly so that the exterior assembly is more easily connected to the interior assembly and wires extending therebetween are more easily tucked into the interior assembly.
In an aspect, the technology relates to an electronic lock assembly including: a latch assembly with a bolt movable between an extended position and a retracted position along a first axis; a drive shaft extending along a second axis and coupled to the latch assembly, the drive shaft selectively rotatable around the second axis to drive the movement of the bolt, wherein the first axis is orthogonal to the second axis; a first assembly including a wiring harness having a first connector extending therefrom; and a second assembly coupled to the drive shaft and including a second connector configured to receive the first connector such that the first assembly and the second assembly are coupled in communication, the second assembly including: a housing having a surface configured to face a door when the housing is mounted to the door, wherein a recess is defined within the surface; and a connector holder clip pivotably supporting the second connector and disposed at least partially within the recess, the second connector being movable between at least a first position whereby the second connector is parallel to the second axis and a different second position.
In an example, the second position is about 90° from the first position. In another example, the second assembly further includes a gearbox housing, the connector pivotably coupled to the gearbox housing. In still another example, the connector holder clip pivots around a third axis, the third axis being different than both of the first axis and the second axis. In yet another example, the third axis is parallel to a plane defined by the surface of the housing. In an example, the housing has a bottom wall, and the third axis intersects the bottom wall at an oblique angle.
In another example, when the second connector is in the second position and the wiring harness is coupled thereto, the wiring harness extends at least 180° around the drive shaft within the recess. In still another example, the connector holder clip includes a base member coupled within the recess and a clip member for the second connector pivotably coupled to the base member. In yet another example, the connector holder clip has a substantially U-shaped body with a slit at one end.
In another aspect, the technology relates to an interior assembly for an electronic lock assembly including: a housing having a surface configured to face a door when the housing is mounted to the door, wherein a recess is defined within the surface; a gearbox housing disposed at least partially within the housing; a shaft at least partially extending from the gearbox housing and defining a first axis, the shaft drivingly coupled to the gearbox housing such that the shaft is selectively rotatable around the first axis; at least one printed circuit board disposed within the housing, wherein an interior connector is coupled in communication with the at least one printed circuit board and configured to receive an exterior connector extending from an exterior assembly of the electronic lock assembly; and a connector holder clip disposed at least partially within the recess and pivotably supporting the interior connector, wherein the connector holder clip is pivotable around a second axis, the second axis being parallel to a plane defined by the surface of the housing and orthogonal to the first axis.
In an example, one or more wires extend between the at least one printed circuit board and the interior connector, and the interior connector via the connector holder clip is pivotable around the second axis between at least two positions. In another example, a first position of the interior connector extends at least a portion of the interior connector out of the recess and a second position of the interior connector retracts the interior connector within the recess. In still another example, the connector holder clip defines a through opening to receive the interior connector with the one or more wires extending from one end. In yet another example, the connector holder clip is pivotably coupled to the gearbox housing via a pair of pivot pins. In an example, the gearbox housing defines a pair of pivot pin receivers.
In another example, the housing includes a back plate that secures the connector holder clip to the gearbox housing. In still another example, the connector holder clip is raised relative to a bottom wall of the recess. In yet another example, the connector holder clip is pivotable around the second axis at least 90°.
In another aspect, the technology relates to a method of installing an electronic lock assembly on a door, the method including: mounting an exterior assembly on an exterior surface of the door, wherein a wiring harness having an exterior connector extends from the exterior assembly and extends through a bore on the door; attaching a mounting plate to an interior surface of the door opposite at least a portion of the exterior assembly; extending at least a portion of the wiring harness through the mounting plate; connecting the exterior connector to a corresponding interior connector accessible from a rear of an interior assembly, wherein the interior connector is pivotably supported by a connector holder clip and is in a first position relative to the interior assembly; pivoting the connector assembly to a different second position within the interior assembly such that at least a portion of the wiring harness is tucked within a recess defined in the rear of the interior assembly; and mounting the interior assembly to the mounting plate.
In an example, the first position of the connector holder clip orients the interior connector orthogonal to the rear of the interior assembly for receipt of the exterior connector, and the second position of the connector holder clip orients the interior connector parallel to the rear of the interior assembly.
A variety of additional aspects will be set forth in the description that follows. The aspects can relate to individual features and to combinations of features. It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the broad inventive concepts upon which the examples disclosed herein are based.
The following drawings are illustrative of particular examples of the present disclosure and therefore do not limit the scope of the present disclosure. The drawings are not to scale and are intended for use in conjunction with the explanations in the following detailed description. Examples of the present disclosure will hereinafter be described in conjunction with the appended drawings, wherein like numerals denote like elements.
The figures and descriptions provided herein may have been simplified to illustrate aspects that are relevant for a clear understanding of the herein described devices, systems, and methods, while eliminating, for the purpose of clarity, other aspects that may be found in typical devices, systems, and methods. Those of ordinary skill may recognize that other elements and/or operations may be desirable and/or necessary to implement the devices, systems, and methods described herein. Because such elements and operations are well known in the art, and because they do not facilitate a better understanding of the present disclosure, a discussion of such elements and operations may not be provided herein. However, the present disclosure is deemed to inherently include all such elements, variations, and modifications to the described aspects that would be known to those of ordinary skill in the art.
References in the specification to “one example,” “an example,” “an illustrative example,” etc., indicate that the example described may include a particular feature, structure, or characteristic, but every example may or may not necessarily include that particular feature, structure, or characteristic. Moreover, such phrases are not necessarily referring to the same example. Further, when a particular feature, structure, or characteristic is described in connection with an example, it is submitted that it is within the knowledge of one skilled in the art to affect such feature, structure, or characteristic in connection with other examples whether or not explicitly described. Additionally, it should be appreciated that items included in a list in the form of “at least one A, B, and C” can mean (A); (B); (C); (A and B); (A and C); (B and C); or (A, B, and C). Similarly, items listed in the form of “at least one of A, B, or C” can mean (A); (B); (C); (A and B); (A and C); (B and C); or (A, B, and C).
In the drawings, some structural or method features may be shown in specific arrangements and/or orderings. However, it should be appreciated that such specific arrangements and/or orderings may not be required. Rather, in some examples, such features may be arranged in a different manner and/or order than shown in the illustrative figures. Additionally, the inclusion of a structural or method feature in a particular figure is not meant to imply that such feature is required in all examples and, in some examples, may not be included or may be combined with other features.
An electronic lock assembly is disclosed herein with enhanced electrical connection features. The electronic lock assembly has an exterior assembly and an interior assembly that both can selectively drive a latch assembly with a lock bolt. The exterior assembly and the interior assembly are electronically coupled to one another so that electronic power and/or signals can be transferred therebetween. This physical electronic coupling is provided by one or more wires with connectors at the end and that extend through a bore in the door. The wires from each of the exterior assembly and the interior assembly need to have a length that is long enough to facilitate connection of the assemblies during installation; however, once connected the connectors, stiffen and increase the length of the wires for storage. The bore in the door houses the mechanical driving components for the lock bolt, and thus, does not have enough space for the wire storage. As such, the interior assembly has a recess formed on its rear side that the connectors and wires can be stored within. The recess includes a connector holder clip for the interior connector that is pivotably mounted. By pivotably mounting the interior connector within the recess, the interior connector may be positioned in a first orientation that enables the installer to easily plug the two connectors together with the interior connector extending at least partially out of the recess. Once the connectors are connected, the connector holder clip can be pivoted towards a second orientation whereby the connectors are folded into the recess and so that a portion of the wires from the external assembly can easily be tucked within the recess prior to mounting the interior assembly on the door.
The term “lock” or “lockset” is broadly intended to include any type of lock, including, but not limited to, deadbolts, knob locks, lever handle locks, mortise locks, and slide locks, whether mechanical, electrical, or electro-mechanical locks. The locking points may have various mounting configurations and/or locations, including, but not limited to: mortised within the doorframe, mounted externally to the doorframe or support structure, and/or affixed directly to the door.
In the example, the exterior assembly 104 has an exterior housing 110 that mounts to the exterior surface of the door 102 and houses the internal components of the exterior assembly 104. As illustrated, the exterior housing 110 has a decorative rectangular shape, but round, square, and other shapes for the exterior housing 110 can be utilized as required or desired. A keypad 112 with a plurality of buttons 114 is supported by the exterior housing 110. The keypad 112 is an input device and the buttons 114 may be used to enter a passcode for locking/unlocking the electronic lock assembly 100 or otherwise control operation thereof. Although a keypad 112 with buttons 114 is shown in this example, additionally or alternatively, other input devices may be supported by the exterior housing 110, such as, but not limited to, touch screen or other touch interfaces, biometric interface (e.g., a fingerprint sensor, retina, scanner, or camera including facial recognition), audio interface with voice recognition, and the like. A cylinder guard 116 extends from the exterior housing 110 to protect and reinforce a key cylinder 118. In the example, the cylinder guard 116 is integral with the exterior housing 110, but can be a separate component as required or desired. A physical key 120 may be inserted into the key cylinder 118 to mechanically lock/unlock the electronic lock assembly 100. Accordingly, the exterior assembly 104 may be used to lock/unlock the electronic lock assembly 100 either electronically using the keypad 112 or mechanically using the key 120. In some examples, a handle (not shown) may be supported on the exterior housing 110.
The interior assembly 108 has a cover 122 that mounts to the interior surface of the door 102 and houses internal components of the interior assembly 108 as described further below. A turn-piece 124 is supported on the interior assembly 108 and used to manually lock/unlock the electronic lock assembly 100 from the interior. A mounting plate 126 is mounted to the interior surface of the door 102 via one or more fasteners 128 and is configured to support the interior assembly 108 on the door 102. The mounting plate 126 includes a plate portion 130 and one or more tabs 132 for connecting the interior assembly 108 to the door 102.
The latch assembly 106 is mounted at least partially within an edge surface of the door 102 and is coupled to both the exterior assembly 104 and the interior assembly 108. The latch assembly 106 includes a bolt 134 that is movable between a locked (e.g., extended) and unlocked (e.g., retracted) position electronically and/or mechanically along a bolt axis 136. The bolt 134 moves linearly in and out of a sleeve 138. When the bolt 134 is retracted, an end of the bolt 134 is generally flush with a face plate 140. When the bolt 134 is extended, the bolt 134 protrudes through an edge bore in the door 102 into an opening 142 of a strike plate 144, which is positioned in a door jamb (not shown) adjacent the door 102. The strike plate 144 is attached to the jamb using fasteners 146.
The latch assembly 106 is mounted in the door 102 between the interior assembly 108 and the exterior assembly 104. A drive shaft 148 extends through a spindle drive (not shown) on the latch assembly 106 and couples to both the interior assembly 108 and the exterior assembly 104. The drive shaft 148 extends along and is rotatable around a shaft axis 150 to drive the movement of the bolt 134. The drive shaft 148 may be a single component or be formed from multiple components that transfer rotational movement there along as required or desired. In the example, the shaft axis 150 is orthogonal to the bolt axis 136. In operation, rotation of the drive shaft 148 in a first direction causes the bolt 134 to extend, and rotation of the drive shaft 148 in the opposing direction causes the bolt 134 to retract. Rotation of the drive shaft 148 may be induced by manual rotation of the turn-piece 124, mechanical rotation via the key cylinder 118, and/or electronically controlled with a motor (not shown) housed within the interior assembly 108 and responsive to input from the keypad 112 to extend/retract the bolt 134. In examples, the motor may be an electric motor that is powered by a power source housed within the interior assembly 108, such as, but not limited to, a battery pack.
In the example, the exterior assembly 104 is coupled in communication with the interior assembly 108. This coupling may allow electronic power and/or signals to be transmitted between the exterior assembly 104 and the interior assembly 108. The exterior assembly 104 includes a wiring harness 152 with an exterior connector 154 disposed on a free end. The wiring harness 152 enables the exterior connector 154 to extend from the exterior housing 110 and, for example, extend through a bore on the door 102 to reach towards the interior side and physically couple to a corresponding interior connector 156 of the interior assembly 108. In an aspect, the exterior connector 154 is a male connector, while the interior connector 156 is a female connector.
As such, to install the electronic lock assembly 100, the exterior connector 154 is passed through the door 102 and the connectors 154, 156 are physically and electrically connected to one another on the interior side of the door 102. Then, the interior assembly 108 is mounted to the door 102 and the wires and connectors are tucked between the interior assembly 108 and the door 102. However, when the connectors 154, 156 are coupled to one another, increased wear is generated on the wiring harness 152 because of how the interior assembly 108 needs to be positioned prior to mounting on the door 102. Additionally, once the connectors 154, 156 are coupled together, the wiring between the assemblies has a long and stiff section that makes it difficult to tuck within the small recess provided at the rear of the interior assembly 108. The space within the bore of the door 102 is limited, and as such, the wiring needs to be stored within the interior assembly 108. Accordingly, and as further described herein, a pivoting connector holder clip is provided on the interior assembly 108 so that during installation of the electronic lock assembly 100, the two connectors 154, 156 can be plugged straight in to each other and then folded back into the rear recess, thereby increasing performance of the electronic lock assembly 100 and the installation thereof.
The interior housing 158 houses a gearbox housing 166 that holds, for example, the electronic motor, transmission gears, and drive shafts that enable the electronic lock assembly 100 to be operated electronically. The gearbox housing 166 may also support a clutching mechanism, magnets for sensing position, and other components as required or desired. The gearbox housing 166 is coupled to the PCB 160 for operational control. A battery holder assembly 168 is configured to hold a plurality of batteries for providing electrical power to the electronic components within the electronic lock assembly 100 and is also disposed within the interior housing 158. A shaft 170 extends from the gearbox housing 166 that couples to the turn-piece 124 so that rotation of the turn-piece 124 rotates the shaft 170. The shaft 170 extends through corresponding openings 172, 174 within the PCB 160 and the board cover 158a.
In the example, a connector holder clip 176 is pivotably coupled to the gearbox housing 166 and accessible via a rear wall 178 of the back plate 158b. The connector holder clip 176 is shaped and sized to pivotably support the interior connector 156 on the interior assembly 108 to increase installation performance and efficiencies of the electronic lock assembly 100. The connector holder clip 176 is described further below in reference to
The connector holder clip 176 is disposed at least partially within the recess 182 and pivotably supports the interior connector 156. In the example, the connector holder clip 176 is configured to pivotably move or swivel between at least two positions. A first position is illustrated in
In the example, the gearbox housing 166 defines a pair of pivot pin receivers 190 that enable the pivot pins 186 of the connector holder clip 176 to be received therein and the connector holder clip 176 to pivot relative to the interior housing 158. In an aspect, the receivers 190 are curved surfaces defined in opposing sidewalls so that the connector holder clip 176 can be dropped into position within the interior housing 158 and allow the connector holder clip 176 to rotate. The back plate 158b can include inwardly extending arms 192 that secure the pivot pins 186 of the connector holder clip 176 within the pivot pin receivers 190. In the example, the connector holder clip 176 can be attached to the interior connector 156 and then the assembly is pivotably mounted to the gearbox housing 166 and secured with the back plate 158b. When the connector holder clip 176 is pivotably coupled to the interior housing 158, the connector holder clip 176 is raised relative to a bottom wall 194 of the recess 182 so that it can swivel around the pivot axis 188. As such, when the interior connector 156 is supported by the connector holder clip 176, the connector 156 is also raised relative to the bottom wall 194. This spacing allows for electronic wires to extend from one end of the interior connector 156 while still allowing the connector 156 to pivot between different positions as described herein.
The opening 198 is substantially rectangular in shape to correspond to the shape and size of the interior connector 156. As illustrated, the pivot pins 186 are positioned on the major sides of the holder clip 176 while the slit 196 is on a minor side. The pivot pins 186 are disposed at a midpoint of the major sides so that the connector holder clip 176 can be pivotably coupled within the interior housing top-up, or top-down as required or desired. It should be appreciated that the connector holder clip 176 can take on any form that corresponds to the connector 156 and that enables the function of the holder clip 176 as described herein.
The base member 316 of the connector holder clip 302 includes a channel 320 that receives and protects at least a portion of the wires 318 and sidewalls 322 that pivotably support the clip member 312. The base member 316 attaches directly to the recess 308, and for example, directly on a bottom wall that is formed by the gearbox housing 306. The connector holder clip 302 extends at least partially around the interior driver 310 so there is no interference with operation of the lock bolt. The clip member 312 includes pivot pins 324 so that the clip member 312, and thus the interior connector 314, can pivot or swivel around a pivot axis. The clip member 312 is shaped and sized to receive the interior connector 314 and pivot within the recess 308.
In the example, the interior housing 300 includes a bottom wall 334 and a pivot axis 336 of the connector holder clip 302 intersects the bottom wall 334 at an oblique angle 338. This orientation of the connector holder clip 302 facilitates wire location control for both connectors 330, 314 while reducing the size required for the recess 308 within the interior housing 300.
electronic lock assembly on a door. The example methods and operations can be implemented or performed by the assemblies described herein (e.g., the electronic lock assembly 100 and interior housings 158, 300 shown in
At least a portion of the wiring harness and the exterior connector is extended through the bore of the door and the mounting plate (operation 406). Once the exterior connector is disposed on the interior side of the door, the external connector is physically connected to a corresponding interior connector accessible from a rear of an interior assembly (operation 408). The interior connector is pivotably supported by a connector holder clip on the interior assembly and is in a first position relative to the interior assembly. In an aspect, the first position of the connector holder clip orients the interior connector orthogonal to the rear of the interior assembly for receipt of the exterior connector.
The connector assembly of the interior and exterior connectors are then pivoted (operation 410) via the connector holder clip to a different second position within the interior assembly such that at least a portion of the wiring harness is tucked within a recess defined in the rear of the interior assembly. In an aspect, the connector holder clip is disposed within the recess and the second position of the connector holder clip orients the interior connector parallel to the rear of the interior assembly. Once the wiring harness and connectors are tucked within the recess, the interior assembly can be more easily mounted to the mounting plate (operation 412). Additionally, this installation procedure reduces wear on the wiring harness and connectors during the connection and mounting steps.
In some examples, the method 400 may further include attaching the interior connector to the connector holder clip and then pivotably mounting the connector holder clip within the recess of the interior assembly. By pivotably mounting the interior connector to the rear of the interior assembly, the installer is able to more easily physically plug in the exterior connector in an axial direction that is orthogonal to the rear of the interior assembly and then fold the connectors back into the recess without having to struggle to tuck the longer two connector assemblies within the recess. Accordingly, the electronic lock assembly described herein has increased installation performance and decreased wear on the electronic connection components.
The various embodiments described above are provided by way of illustration only and should not be construed to limit the claims attached hereto. Those skilled in the art will readily recognize various modifications and changes that may be made without following the example embodiments and applications illustrated and described herein, and without departing from the true spirit and scope of the following claims.
This application is being filed on Aug. 31, 2022, as a PCT International application and claims priority to and the benefit of U.S. Provisional Patent Application No. 63/261,041 filed Sep. 9, 2021, the disclosure of which is incorporated by reference herein in its entirety. To the extent appropriate a claim for priority is made to the above referenced application.
Filing Document | Filing Date | Country | Kind |
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PCT/US2022/042150 | 8/31/2022 | WO |
Number | Date | Country | |
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63261041 | Sep 2021 | US |