Information
-
Patent Grant
-
6619320
-
Patent Number
6,619,320
-
Date Filed
Tuesday, December 4, 200123 years ago
-
Date Issued
Tuesday, September 16, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 137 62411
- 137 62412
- 137 801
- 251 12904
- 004 623
- 004 406
- 004 626
-
International Classifications
-
Abstract
An electronic faucet has a housing adapted to seat against a support surface and defining an internal barrel having a bottom wall, a side wall and an open top. There is at least one fluid inlet extending through the bottom wall into the barrel, a fluid outlet in the side wall of the barrel, and a valve cartridge seated in the barrel. The cartridge includes a main valve for controlling fluid flow between the at least one inlet and the outlet, a pilot valve and a solenoid operator for opening and closing the pilot valve. A faucet head removably mounted to the housing covers the open top of the barrel, the faucet head including an activator which produces an output signal of a selected duration when approached by a user, and a control circuit which responds to the signal by activating the solenoid operator so as to open the pilot valve which thereupon opens the main valve. The valve cartridge is removable from the barrel while the housing remains seated against the support surface by separating the faucet head from the housing.
Description
This invention relates to an electronic metering faucet. It relates more particularly to a faucet of this type which is preferably activated by touch and/or proximity to the faucet and which has a consistent water delivery period over the life of the faucet.
BACKGROUND OF THE INVENTION
There are several different types of metering faucets in use today. Many are manually activated to turn on the water by pressing the faucet head and are hydraulically timed so that the water remains on for a set period of time after depression of the head. Some of these faucets have separate head allowing separate control over the hot and cold water. Other metering faucets mix the incoming hot and cold water streams and, when actuated, deliver a tempered output stream.
Also known is a manually activated metering faucet whose on-time is controlled electronically. Still other known faucets are activated electronically when the user positions a hand under the faucet. These faucets usually incorporate an infrared or ultrasonic transceiver which senses the presence of the user's hand and turns the faucet on so long is that the hand remains under the faucet.
The aforesaid hydraulically timed faucets are disadvantaged in that it is difficult to accurately control the on-time of the faucet over the long term because of mains pressure changes and foreign matter build up in the faucet which can adversely affect the hydraulic controls within the faucet. On the other hand, the known electronic faucets can not always discriminate between a user's hand and other substances and objects which may be brought into proximity to the faucet, e.g. a reflective object disposed opposite the faucet's infrared transceiver, soap build up on the faucet's proximity sensor, etc. Resultantly, those prior faucets may be turned on inadvertently and/or remain on for too long a time resulting in wastage of water.
Still other conventional metering faucets are relatively complicated and therefore costly to manufacture.
SUMMARY OF THE INVENTION
Accordingly, it is an object of the present invention to provide an improved electronic metering faucet.
Another object is to provide a faucet of this type which is electronically timed and maintains its timing accuracy over the life of the faucet.
A further object of the invention is to provide an electronic metering faucet which may be touch activated.
Still another object of the invention is to provide a self-contained battery operated electronic metering faucet which can operate for over three years between battery replacements.
Another object is to provide such a faucet which has a minimum number of moving parts.
A further object of the invention is to provide a touch activated electronic metering faucet which can be manufactured at relatively low cost.
Another object is to provide a faucet whose parts may be accessed quite easily for maintenance purposes.
Still another object of the invention is to provide a faucet of this general type which is activated by single touch sensor to produce a timed and tempered water stream.
Other objects will, in part, be obvious and will, in part, appear hereinafter. The invention accordingly comprises the features of construction, combination of elements and arrangement of parts which will be exemplified in the following detailed description, and the scope of the invention will be indicated in the claims.
Briefly, the metering faucet is a touch activated, electronically timed faucet that can deliver water at a selected temperature for a preset water delivery period which, unless reset, remains substantially constant, i.e. within 2%, over the faucet's life span. The faucet includes a simple non-water-contacting housing or encasement which is adapted to be secured to a sink or countertop. Supported in the housing is a single cartridge containing most of the hydraulic components of the faucet including a solenoid-actuated valve which controls the delivery of water from hot and cold water lines to a single outlet at the end of a faucet spout formed by the housing. The housing or encasement also supports a stationary faucet head which contains all of the electrical components necessary to actuate the valve for a selected period of time after a user's hand touches or is moved into close proximity to a selected target area on the head.
As we shall see, the faucet includes provisions for preventing inadvertent faucet activation by non-environmental factors such as soap build up, contact by paper towels, etc., as well as accidental human contact. This is accomplished by dynamically adjusting in real time the faucet's activation sensitivity depending upon the prevailing conditions. Once activated, the faucet will deliver a stream of water at a set temperature for a predetermined time period. At the end of that period, the faucet's internal controls will issue a shut-off command which positively shuts off the faucet's solenoid valve.
Further as we will come apparent, the faucet is designed so that its components can readily be made and assembled and be accessed quiet easily by maintenance personnel for repair purposes. Still, the faucet can be made in quantity at a relatively low cost.
BRIEF DESCRIPTION OF THE DRAWINGS
For a fuller understanding of the nature and objects of the invention, reference should be made to the following detailed description taken in connection with the accompanying drawings, in which:
FIG. 1
is a front elevational view with parts in section showing a faucet incorporating the invention installed on a countertop;
FIG. 2
is a sectional view on a larger scale taken along line
2
—
2
of
FIG. 1
;
FIG. 3
is a fragmentary sectional view on a still larger scale showing a portion of the
FIG. 2
faucet in greater detail;
FIG. 4
is a similar view on an even larger scale of another portion of the
FIG. 2
faucet;
FIG. 5
is a sectional view taken along the line of
5
—
5
of
FIG. 2
;
FIG. 6
is block diagram showing the control circuitry in the
FIG. 1
valve, and
FIG. 7
is a flow chart showing the operation of the valve.
DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring to
FIG. 1
, the subject faucet
10
is shown mounted to countertop
12
. The faucet includes a housing or encasement
14
having a more or less semicircular flange
14
a
at its lower end. Fasteners
16
inserted through holes
18
in countertop
12
are threaded into holes
22
in flange
14
a
to secure the faucet to the countertop. Faucet
10
also includes flexible hot and cold water lines
24
a
and
24
b
which extend from the lower end of housing
14
through a large opening
26
in countertop
12
. These water lines adapted to be coupled to hot and cold water mains.
As shown in
FIGS. 1 and 2
, the faucet housing
14
actually consists of a shell-like part
32
forms an upright main body portion
32
a
(including flanges
14
a
) and the upper portion
32
b
of a spout extending out from the main body portion
32
a
. The open front of main body portion
32
a
and the underside of the spout portion
32
b
are normally closed by a removable cover plate
36
clipped or otherwise secured to the edges of portions
34
a
and
34
b.
Faucet
10
also has a stationary head or up
38
mounted to the top of housing
14
. Head
38
incorporates a touch sensor shown generally at
42
which, when touched, activates faucet
10
so that a stream of tempered water issues from an outlet
44
centered in an opening
46
provided in the cover plate
36
near the end of spout
34
.
As best seen in
FIG. 2
, the upper end segment of the main body portion
32
a
has a thickened internally threaded wall forming a circular ledge
46
which functions as a stop for a cylindrical cartridge shown generally at
48
. Cartridge
48
includes a side wall
52
a
, a bottom wall
52
b
, the top of the cartridge being open. A circular flange
54
extends out from side wall
52
a
and that flange is adapted to seat against ledge
46
. The cartridge is held in place within the shell portion
32
a
by a bushing
56
which is screwed down into the open top of main body portion
32
a.
An opening
58
is provided in the side wall
52
a
of cartridge
48
and an exterior collar
62
surrounds that opening into which is press fit one end of a conduit
64
which extends within the upper spout portion
32
b
. The other end of that conduit constitutes the faucet outlet
44
. Preferably, there is sufficient clearance between the outlet
44
and the edge of opening
46
in the cover plate
36
to permit a conventional aerator (not shown) to be installed at outlet
44
.
Referring to
FIGS. 2 and 3
, cartridge
48
includes a pair of side by side inlet conduits
72
a
and
72
b
which extend down from the cartridge bottom wall
52
b
. Formed midway along each such conduit is an annular valve seat
74
for seating vertically moveable valve member
76
. Each valve member is biased against its seat by a coil spring
78
seated within a sleeve
82
extending up from a cartridge bottom wall
52
b
within the cartridge. Each spring
78
is compressed between the upper end of the corresponding valve member
76
and a stop
82
a
provided at the upper end of each sleeve
82
.
The lower end segment of the cartridge conduit
72
a
forms a female connector
84
which is arranged to receive a corresponding male connector
86
provided at the upper end of the water line
24
a
. The illustrated connector
86
is a conventional quick release connector which is held in place by a C-clip
88
whose arms extend through slots
92
in the opposite sides of connector
84
and engage in a groove
86
a
in male connector
86
.
The cold water line
24
b
is connected in a similar fashion to conduit
72
b
of cartridge
48
. It is thus apparent from
FIG. 3
that each of the hot and cold water lines
24
a
,
24
b
conducts water into cartridge
48
via a check valve so that water can flow into, but not out of, cartridge
48
via conduits
72
a
and
72
b.
The cartridge
48
contains an electromechanical valve assembly shown generally at
96
which controls the flow of hot and cold water from lines
24
a
and
24
b
to the faucet outlet
44
. As shown in
FIGS. 2
to
4
, assembly
96
sits on the two sleeves
82
projecting up from the cartridge bottom wall
52
b
. As specified in
FIG. 4
, the valve assembly
96
comprises lower filter housing shown generally at
98
, an upper valve housing in
102
, the two housings being releasably connected together by coupling
104
. The housing
98
is shaped generally like an inverted cup. It has a side wall
106
and a top wall
106
b
. The open bottom of the housing is substantially closed by a circular metering plate
108
which is the part of the valve assembly that actually sits on the sleeves
82
extending up from the cartridge bottom wall
52
a
. The metering plate
108
does have metering holes
110
which are aligned with sleeves
82
so that hot and cold water is conducted via those holes from the water lines
24
a
and
24
b
to the interior of housing
98
. As shown in
FIG. 4
, housing
98
contains a vertically oriented filter element
112
whose opposite ends are captured by an upstanding wall
114
formed in plate
108
and a second wall
116
which extend down from the housing top wall
106
b
. There is also an opening
118
near the housing top wall
106
b
that is ?? to limitation with the interior of the tubular neck
122
extending up around the housing top wall
106
b.
The interior of housing
98
is configured so that hot and cold water entering the housing is conducted to the periphery of the filter element
112
whereupon the water flows into the interior of the filter element and out of the filter element through the large opening
118
and neck
122
. The flow rates of the hot and cold water into the housing is controlled by the relative sizes of the metering holes
110
and the metering plate
108
. The hot and cold water are mixed within housing
98
so that the water leaving the housing through the neck
122
has a selected temperature. That temperature may be changed by substituting different meter in plates
108
in the valve assembly.
Sown in
FIG. 4
, the upper end of neck
122
is shaped leftwardly extending circular valve seat
124
. When housing
98
is connection to housing
102
by coupling
104
, a valve member
126
in the form of a diaphragm is adapted to move and down with respect to valve seat
124
to control the flow of water out of the neck
122
. A valve member
126
is supported within the valve housing
102
as we will describe in further detail presently.
Still referring to
FIG. 4
, the upper valve housing
102
has a cylindrical side wall
102
a
and a relatively thick bottom wall
102
b
the top of the housing being open. A flange
104
encircles side wall
102
a
about a third of the way down on that wall. Also an upper end segment of the side wall is threaded as shown at
106
.
Housing
102
is arranged to contain a cylinder solenoid
110
having a exterially threaded neck
110
a
which is threaded into a collar
112
which extends up from the housing bottom wall
102
b
. Solenoid
110
has an armature
120
b
which extends down through the housing bottom wall
102
b
and is connected to the valve member
126
which is part of a more or less conventional pilot valve assembly, e.g. of the type described in U.S. Pat. No. 5,125,621, the contents of which is hereby incorporated herein by references. When solenoid
110
is energized, its armature
110
b
is retracted thereby moving the valve member
126
away from valve seat
124
allowing water to flow from the filter housing
98
past the valve seat to the opening
58
(
FIG. 3
) in cartridge
48
and thence via conduit
64
to the faucet outlet
44
shown in FIG.
2
. On the other hand, when the valve member
126
is seated against valve seat
124
, no water flows from the faucet.
As shown in
FIG. 2
, the valve assembly
96
is positioned in cartridge
48
so that the meter in plate
108
sits on the sleeves
82
with the metering holes
110
in that plate is aligned with those sleeves. In this position of the cartridge, the flange
104
of the valve housing
102
seats on the upper edge of the cartridge. To retain the valve assembly in this position, an exterially threaded bushing
180
is screwed down into the upper end segment of the main body portion
32
of housing
32
. Bushing
180
has a radially inwardly extending flange
180
a
which bears down against the flange
104
of the valve housing
102
to hold the valve assembly in place within the cartridge
48
. As shown in
FIG. 2
, when seated, the upper end of bushing
108
is flush with the upper end of the housing main body portion
32
a
and the threaded upper end
106
of the valve housing
102
extends appreciably above the bushing.
Referring now to
FIGS. 2 and 5
, the faucet head or cap
38
is secured to the upper end of the valve housing
32
. Head
38
comprises a lower housing portion
184
comprising a bottom wall
184
a
and a side wall
184
b
which flares out and up above the faucet spout
34
. A large hole
186
is provided in bottom wall
184
a
so that the housing portion
184
can be seated on the top of the main body portion
32
a
and bushing
180
. A collar
108
surrounding opening
186
extends down between the side wall
102
a
of valve housing
102
and bushing
108
with the bottom of that collar resting on the flange
180
a
to help stabilize head
38
. The housing portion
184
b
is held in place by an internally threaded ring
192
which is turned down onto the threaded upper end
106
of the valve assembly housing
102
a.
Faucet head
38
also includes an upper housing portion
194
in the form of a cap. Portion
194
includes a top wall
194
a
and an all-around side wall
194
b
whose lower edge interfits with the upper edge of housing portion
184
so that the head form a hollow enclosure. Housing portion
194
is releasably secured to housing portion
84
by a set screw
196
which is screwed into a threaded hole
198
in the housing portion side wall
194
b
at the rear of the faucet. When tightened, the set screw
196
engages a detent
202
formed at the rear of the housing portion
184
as shown in FIG.
2
.
As noted above, the faucet head
38
contains the electrical components necessary to operate the faucet's valve assembly
96
. More particularly, as shown in
FIGS. 2 and 5
, a printed circuit board
206
is secured by threaded fasteners
208
to a pair of posts
210
extending down from the top wall
194
a
of the upper housing section
194
. Secured to the underside of the printed circuit board
206
is a battery holder
212
which supports a plurality of batteries B and electrically connects those batteries to terminals on the printed circuit board
206
so as to power the various electrical components on the printed circuit board to be described later. The batteries B may be releasably secured to the battery holder
212
by a strap
214
or other suitable means.
As best seen in
FIG. 2
, an electrically lead
216
extends up from circuit board
206
to a metal pad
218
incorporated into a top wall
194
a
of the upper housing section
194
. Pad
218
is surrounded by an electrically insulating ring
222
which electrically isolates the pad from the remainder of top wall
194
a
. That pad
218
constitutes the faucet's touch sensor
42
described at the outset. It will be apparent from
FIG. 2
that all of the electrical components in head
38
may be accessed simply by loosening the set screw
196
and separating the upper housing
194
from section
184
.
Referring now to
FIG. 6
which shows the major electrical components on printed circuit board
206
which control the operation of faucet
10
. As shown there, a microcontroller
332
operates a driver
334
which powers the solenoid
110
of the valve assembly
96
. In some faucet embodiments, the microcontroller
332
may also receive an input from an object sensor
336
which is part of a proximity transceiver
338
mounted to the faucet spout cover plate
336
just above opening
46
therein as shown in phantom in FIG.
1
. Transceiver
338
may be of a known infrared type commonly found on automatic faucets and consisting of a light emitting diode which directs a beam of infrared light downward from the spout, and an infrared sensor which detects light reflected from a hand or other object positioned under the faucet spout.
The circuit in
FIG. 6
also includes a D-type flip-flop
242
whose D input receives pulses from microcontroller
332
by way of a resistor
344
. That D input of the flip-flop is also connected via a capacitor
346
to the metal pad
218
comprising touch sensor
242
. The Q output of a D-type flip-flop is the value that it's D input had at the time of the last leading edge of a pulse train applied to the flip-flops' CLOCK (CLK) input terminal.
Normally, when a user has placed his hand or finger in the vicinity of the touch sensor
42
, the Q output of flip-flop
342
remains asserted continuously for the following reasons. The microcontroller
332
produces a rectangular-wave clock signal which is applied via resistor
334
to the D input terminal of flip-flop
342
. That same signal is applied to a resistor
348
and an inverter
352
to the CLK input terminal of flip-flop
342
. However there is a delay in the transmission of that pulse from microcontroller
332
to the CLK input terminal of flip-flop
342
because of the presence of a plurality of capacitors
354
a
to
354
e
which capacitively load the input circuit of converter
352
as will be described in more detail below. The value at the D input port of flip-flop
342
therefor stabilizes at the higher level before the rising leading edge of the clock pulses from inverter
352
reach the flip-flop's CLK input terminal. Therefore, the Q output of the flip-flop is high. However this situation changes when a user's hand is very close to the touch sensor
42
or actually touches it. This hand contact or proximity has the effect of capacitively loading the D input terminal of flip-flop
342
; it may typically result in a capacitance on the order of 300 pF between sensor
42
and ground.
The inverter input is also connected via a diode
356
and a resistor
358
to the D input terminal of flip-flop
342
. This imposes a delay at the D input
342
of flip flop affecting the pulse level to the extent that the edge of the clock signal applied to the clock input of the flip-flop now occurs before the D input has reached the high level. Therefore, the flip-flip's Q output remains low. The microcontroller receives the compliment of that Q output at its input
362
and thereby infers that a user has touched the sensor
42
.
However, various environmental factors can also load the touch sensor
42
. Therefore, in a preferred embodiment of the invention, the micorcontroller
332
so adjusts the circuit's sensitivity as to minimize the likelihood of erroneous human-contact indications. As does this by employing lines
364
a
to
364
e
to ground selected one of the capacitors
354
a
to
354
e
, while allowing the others to float. By selectively grounding these capacitors, the microcontroller can choose among 16 different sensitivity levels. As will be seen presently, this sensitivity adjustment is done dynamically to account for changing environmental conditions or a user's nervousness or hesitancy for being considered as multiple inputs to the faucet's touch sensing circuitry. The microconrtoller
332
monitors the output of flip-flop
342
and changes the sensitivity level of the sensing circuit according to an adapting or dynamic sensing algorithm to be discussed in connection with FIG.
7
.
The microcontroller
332
operates, as many battery-operated do, in a sleep/wake sequence. Most of the time, the controller is “asleep”: it receives only enough power to maintain the state of certain volatile registers, but it is not being clocked or executing instructions. This sleep state is interrupted periodically, say, every 120 ms, with a “wake” state, in which it executes various subroutines before returning to its sleep state. The duration of the wake state is typically a very small fraction of the controller's sleep state duration.
One of the routines performed by the microcontroller
332
when it awakens is the sensitivity adjustment routine depicted in the
FIG. 7
flow chart. In
FIG. 7
, block
400
represents the start of that routine and block
402
represents sampling the value of the signal applied to the microcontroller sense input
362
shown in FIG.
6
. If because of the operation just described, that input's level indicates that a user is touching the touch sensor
42
, the controller sets to zero a non-touch timer representing how long it has been since the faucet detected a person's touch at touch sensor
42
. Blocks
404
and
406
represent this subroutine. As will be explained presently, the non-touch timer is used to determine when to make a sensitivity adjustment.
Although a touch detection is usually the basis for causing the faucet valve to open, the system is sometimes in a mode in which it is used instead to determine when to adjust sensitivity. Block
408
represents reading a flag to determine whether a sensitivity adjustment or a touch cycle is currently in progress. If it is not, the routine proceeds to increment a touch timer if that timer has not already reached a maximum value. Blocks
410
and
412
represent that incrementing operation.
The touch timer indicates how long a touch detection has been reported more or less continuously. As will be seen presently, an excessive touch duration will cause the system to infer that the touch detection resulted from something other than a human user and that the system's sensitivity should therefore be reduced to avoid such erroneous detections. Before the system test that duration for that purpose, however, it first performs a de-bounce operation, represented by blocks
414
and
416
, in which it determines whether the number of successive touch detections exceeds three. If it has, then at block
418
, the system resets the touch count to zero and sets a flag that will tell other routines, not discussed here, to open the valve. If these three detections have not occurred in a row, on the other hand, the system does not yet consider the touch valid and that flag is not set.
The system then performs a test, represented by block
420
to determine whether it should reduce the system's sensitivity. If the touch timer represents a duration less than seconds, the routine simply ends at block
421
. Otherwise, it resets the flag that would otherwise cause other routines to open the valve. It also sets a flag to indicate that the system is in its sensitivity or adjustment mode and causes a decrease in sensitivity by one step. That is, it so changes the combination of capacitors
354
a
to
354
e
in the circuit of
FIG. 6
that are connected to ground that the signal applied to the CLK input of flip-flop
342
is increased. Resultantly, a greater loading of the touch sensor
42
will be required for the flip-flop
342
to indicate that a touch has occurred. Block
422
represents taking those actions.
It may occur in some situations that the sensitivity was already as low as it could go. If that happens, the system is in an error condition, and subsequent circuitry should take appropriate action. This is determined at block
424
. If it has, then the routine sets an error flag as indicated at block
426
and the routine ends at block
421
. If the system is not in that error condition, the routine performs the steps at blocks
406
and
408
as before. This time, however, the sensitivity-adjustment flag is set so that the test at block
408
results in the routines jumping to the step at block
422
to repeat the sensitivity-reduction sequence just described.
Referring to the right hand side of
FIG. 7
, if the block
404
step yields an indication that no touch has been detected by the touch sensor
42
, the routine resets the touch counter to zero as indicated at block
432
.
As was described previously, an extended period of touch detection will cause the system to reduce its sensitivity, on the theory that detection for so long a period could not have been the result of a legitimate human contact. If contact absence has been indicated for an extended period, on the other hand, it is logical to conclude that the current capacitive loading provided by capacitors
354
a
to
354
e
(
FIG. 6
) is consistent with contact absence but that any greater capacitance is likely to be an indication of legitimate contact of the touch sensor
42
. The system therefore responds to an extended period of detection absence by increasing the sensitivity to a value just below one that would cause touch detection with the currently prevailing capacitance loading by capacitors
354
a
to
354
e
(FIG.
6
).
To this end, the routine in
FIG. 7
increments the non-touch timer if that timer has not exceeded a selective maximum value, e.g. 6 seconds. Blocks
434
and
436
represent that operation. Since this point in the routine is reached as a result of the indication of block
404
that no touch has been detected, it would seem logical to reset the touch timer to zero. However, to make the illustrated system more robust to noise that could cause a non-contact indication to occur momentarily in the midst of an extending contact, the illustrated arrangement instead merely decrements the touch timer towards zero if it has not yet reached that value. Blocks
438
and
440
represent the decrementing of that timer.
Now if such touch-timer decrementing has occurred enough times for that timer's value to have been reduced by a selected value, say, two seconds, the system can rule out the possibility that the lack of touch detection was simply caused by noise. Therefore, since the system has assumed the sensitivity-adjustment mode as a result of that timer having reached 15 seconds, its count having been decremented to 13 seconds, can be considered as an indication that contact with the touch sensor
42
has actually ended. The touch timer is therefore set to zero and the system leaves the sensitivity-adjustment mode as indicated by blocks
442
,
444
and
446
.
At block
448
, the routine then tests the non-touch timer to determine whether the absence of touch detection has lasted long enough to justify trying a sensitivity increase. If not, the routine ends at block
421
. Otherwise, the routine makes a back-up-copy of the current sensitivity at block
450
and then proceeds to determine whether an increase in sensitivity will cause a touch detection. Of course, the sensitivity cannot be increased if it is already at its maximum value so at block
452
, the routine goes to END block
421
. However if the sensitivity is not yet at its maximum value, it is increased by one step as indicated at block
458
. This is part of the sensitivity-adjustment so that that step includes setting the sensitivity-adjustment mode flag. The microcontroller
332
(
FIG. 6
) then samples the output of flip-flop
342
again, as indicated at block
454
and, as block
456
indicates branches on the result. In particular, if a sensitivity increase has not resulted in an apparent touch detection, then the sensitivity is increased again (because it has not reached a maximum), and the output of flip-flop
342
is sensed again.
This continues until an apparent touch is detected. Since the sensitivity adjustment scheme is based on the assumption that there really is no valid contact at touch sensor
42
, the sensitivity is thus reduced back by one step so that it is at the highest level that yields no touch indication. Block
458
represents this operation.
Now that a sensitivity-adjustment has been made, the non-touch timer is reset to zero as indicate at block
460
so that the sensitivity will not be reset again on the next controller wake cycle. The routine then ends at block
421
.
Claims
- 1. An electronic faucet comprisinga housing adapted to seat against a support surface and defining an internal barrel having a bottom wall, a sidewall and an open top; at least one fluid inlet extending through the bottom wall into the barrel; a fluid outlet in the sidewall of the barrel; a valve cartridge seated in said barrel through the open top thereof, said cartridge including a valve for controlling fluid flow between said at least on inlet line and said outlet, and a solenoid actuator for opening and closing the valve; means for releasably retaining the valve cartridge in the barrel; a faucet head removably mounted to the housing and covering the open top of the barrel, said faucet head including a wall; a proximity sensor at the faucet which produces an output signal of a selected duration and approached by a user's extremity, and a control circuit in the faucet head which responds to said signal by activating said solenoid so as to open the valve, said valve cartridge being removable from the barrel while the housing remains seated against said support surface by separating the faucet head and retaining means from the housing.
- 2. The faucet defined in claim 1 and further including a check valve releasably retained in each inlet line, each check valve being accessible from the barrel when the cartridge is removed from the barrel.
- 3. The faucet defined in claim 1 and further including a spout having a first end connected to said fluid outlet and a second end spaced laterally from the barrel.
- 4. The faucet defined in claim 3 and further including a second proximity sensor located adjacent to the second end of the spout and delivering a second output signal to said control circuit so long as the second sensor sensors a user's extremity and when that control circuit responds to said second signal by activating the solenoid to open the valve.
- 5. The faucet defined in claim 1 wherein said proximity sensor is a capacitive-type sensor.
- 6. The faucet defined in claim 5 wherein said sensor includesan electrically conductive pad incorporated into said wall of the faucet head and surrounded by electrically insolating material, and an electrical lead connecting the pad to said control circuit.
- 7. The faucet defined in claim 1 wherein the faucet head contains a battery for energizing the control circuit and solenoid.
- 8. The faucet defined in claim 1 whereinhousing comprises a shell having an open front and adapted to seat against the support surface; each inlet line includes a fitting adjacent to the barrel for coupling to water mains; the barrel is releasably supported in the shell so that the barrel may be separated from a water mains and removed from the shell from the front opening thereof, and the housing also includes a removable cover member for covering the open front of the shell.
- 9. The faucet defined in claim 1 wherein the faucet includes means for connecting the control circuit to a power source.
- 10. The faucet defined in claim 1 whereina faucet head includes a shell removably mounted to the housing and having an open top, and a cap removably secured to the shell to provide access to the control circuit in the faucet head, the proximity sensor being incorporated into the cap and including a spring contact connecting the proximity sensor to said control circuit.
- 11. The faucet defined in claim 1 wherein said valve cartridge also includes a fluid metering member upstream from the valve, said metering member having a metering oriface aligned with said at least one inlet line so as to meter the fluid flow through said faucet.
- 12. The faucet defined in claim 11 wherein the valve cartridge also includes a filter member in the flow path between the metering number and the valve.
- 13. The faucet defined in claim 1 wherein the valve includes a pilot valve.
- 14. The faucet defined in claim 1 wherein said actuator is of a latching type.
- 15. The faucet defined in claim 14 wherein the latching actuator is of the isolated type.
- 16. An electronic faucet comprisinga housing; at least one fluid inlet line flowing extending into the housing; a fluid outlet from the housing; a solenoid valve in the housing controlling the fluid flow between said at least one inlet line and the outlet, and control means for controlling the opening and closing of the valve, said control means including power supply means, and a control circuit for controlling the delivery from the power supply means to the valve, said control circuit comprising a touch pad accessible from outside the housing, a detector connected to the touch pad for producing a touch signal when the touch pad is touched, and a controller responsive to the touch signal for delivering power to the valve so as to open the valve for a selected time duration.
- 17. The faucet defined in claim 16 wherein the controller includes means in the housing for adjusting said time duration.
- 18. The faucet defined in claim 16 wherein the controller includesmeans for counting touch signals and delivering power to the valve only after a selected number of touch signals have been counted.
- 19. The faucet defined in claim 16 whereinthe controller includes timing means for measuring the duration of each touch signal, and means for inhibiting the delivery of power to the valve if the touch signal persists for more than a selected time duration.
- 20. The faucet defined in claim 16 wherein the control circuit includesmeans for measuring the duration of each touch signal, and a means for decreasing the sensitivity of the detector to a succeeding touch pad touch when the duration of the touch signal exceeds a selected amount.
- 21. The faucet defined in claim 16 wherein the control circuit includesmeans for measuring the time interval between touches of the touch pad, and means for increasing the sensitivity of the detector to a succeeding touch pad touch when the time interval between touches of the touch pad exceeds a selected amount.
- 22. The faucet defined in claim 16 whereinthe touch pad is an electrically isolated capacitor plate mounted to said housing, and the detector detects the capacitance added to the control circuit when the touch pad is touch.
- 23. The faucet defined in claim 22 whereinthe detector comprises a D-type flip-flop having the D input, a CLOCK input and whose output is said touch signal; the plate is capacitively coupled to said D input, and the control circuit includes an adjustable delay circuit controlled by a controller and the controller supplies clock pulses to said D input and by way of the delay circuit to said CLOCK input.
- 24. The faucet defined in claim 22 whereinthe housing includes a hollow head, and the control means are contained within said head.
- 25. The faucet defined in claim 24 wherein the power source includes at least one battery.
- 26. The faucet defined in claim 24 wherein the power source includes an electrical connector for connection to a power supply.
- 27. The faucet defined in claim 16 wherein the solenoid valve is of a latching type.
- 28. The faucet defined in claim 27 wherein the solenoid valve is of an isolated type.
- 29. The faucet defined in claim 16 whereinthe housing includes a hollow head having a wall; the control circuit is contained within the head, and the touch pad comprises an electrically isolated capacitor plate mounted in said wall and connected by spring contact to said control circuit.
- 30. The faucet defined in claim 16 whereinfurther including a sensor for sensing the temperature of the fluid in the faucet and producing a corresponding temperature signal, and wherein the controller responds to said temperature signal by inhibiting delivery of power to said valve when the temperature exceeds a selected value.
- 31. An electronic faucet comprisinga housing; at least one fluid inlet line extending into the housing; a fluid outlet from the housing; a solenoid valve in the housing controlling the fluid flow between said at least one inlet line in the outlet, and control means for controlling the opening and closing of the valve, said control means including a power source, a control circuit for controlling the delivery of power from the power source to the valve, said control circuit including a touch pad accessible from outside the housing, a detector connected to the touch pad for producing successive touch signals upon successive touches of the touch pad, and a controller responsive to at least one of the succession of touch signals to deliver power to the valve so as to open the valve for a selected time duration, said control circuit including means for decreasing the means for adaptively adjusting the sensitivity of the detector to one of the succession of touch pad touches depending upon the time duration of the time interval from the previous touch signal in the succession of touch signals.
- 32. The faucet defined in claim 31 wherein the controller is programmed to deliver power to the valve only after the occurrence of a selected number of touch signals.
- 33. The faucet defined in claim 32 wherein the controller is programmed to inhibit the delivery of power to the valve if the duration of one of the succession of touch signals exceeds a selected time.
US Referenced Citations (14)
Foreign Referenced Citations (1)
Number |
Date |
Country |
WO 0120204 |
Mar 2001 |
WO |