Electronic metering faucet

Information

  • Patent Grant
  • 6619320
  • Patent Number
    6,619,320
  • Date Filed
    Tuesday, December 4, 2001
    23 years ago
  • Date Issued
    Tuesday, September 16, 2003
    21 years ago
Abstract
An electronic faucet has a housing adapted to seat against a support surface and defining an internal barrel having a bottom wall, a side wall and an open top. There is at least one fluid inlet extending through the bottom wall into the barrel, a fluid outlet in the side wall of the barrel, and a valve cartridge seated in the barrel. The cartridge includes a main valve for controlling fluid flow between the at least one inlet and the outlet, a pilot valve and a solenoid operator for opening and closing the pilot valve. A faucet head removably mounted to the housing covers the open top of the barrel, the faucet head including an activator which produces an output signal of a selected duration when approached by a user, and a control circuit which responds to the signal by activating the solenoid operator so as to open the pilot valve which thereupon opens the main valve. The valve cartridge is removable from the barrel while the housing remains seated against the support surface by separating the faucet head from the housing.
Description




This invention relates to an electronic metering faucet. It relates more particularly to a faucet of this type which is preferably activated by touch and/or proximity to the faucet and which has a consistent water delivery period over the life of the faucet.




BACKGROUND OF THE INVENTION




There are several different types of metering faucets in use today. Many are manually activated to turn on the water by pressing the faucet head and are hydraulically timed so that the water remains on for a set period of time after depression of the head. Some of these faucets have separate head allowing separate control over the hot and cold water. Other metering faucets mix the incoming hot and cold water streams and, when actuated, deliver a tempered output stream.




Also known is a manually activated metering faucet whose on-time is controlled electronically. Still other known faucets are activated electronically when the user positions a hand under the faucet. These faucets usually incorporate an infrared or ultrasonic transceiver which senses the presence of the user's hand and turns the faucet on so long is that the hand remains under the faucet.




The aforesaid hydraulically timed faucets are disadvantaged in that it is difficult to accurately control the on-time of the faucet over the long term because of mains pressure changes and foreign matter build up in the faucet which can adversely affect the hydraulic controls within the faucet. On the other hand, the known electronic faucets can not always discriminate between a user's hand and other substances and objects which may be brought into proximity to the faucet, e.g. a reflective object disposed opposite the faucet's infrared transceiver, soap build up on the faucet's proximity sensor, etc. Resultantly, those prior faucets may be turned on inadvertently and/or remain on for too long a time resulting in wastage of water.




Still other conventional metering faucets are relatively complicated and therefore costly to manufacture.




SUMMARY OF THE INVENTION




Accordingly, it is an object of the present invention to provide an improved electronic metering faucet.




Another object is to provide a faucet of this type which is electronically timed and maintains its timing accuracy over the life of the faucet.




A further object of the invention is to provide an electronic metering faucet which may be touch activated.




Still another object of the invention is to provide a self-contained battery operated electronic metering faucet which can operate for over three years between battery replacements.




Another object is to provide such a faucet which has a minimum number of moving parts.




A further object of the invention is to provide a touch activated electronic metering faucet which can be manufactured at relatively low cost.




Another object is to provide a faucet whose parts may be accessed quite easily for maintenance purposes.




Still another object of the invention is to provide a faucet of this general type which is activated by single touch sensor to produce a timed and tempered water stream.




Other objects will, in part, be obvious and will, in part, appear hereinafter. The invention accordingly comprises the features of construction, combination of elements and arrangement of parts which will be exemplified in the following detailed description, and the scope of the invention will be indicated in the claims.




Briefly, the metering faucet is a touch activated, electronically timed faucet that can deliver water at a selected temperature for a preset water delivery period which, unless reset, remains substantially constant, i.e. within 2%, over the faucet's life span. The faucet includes a simple non-water-contacting housing or encasement which is adapted to be secured to a sink or countertop. Supported in the housing is a single cartridge containing most of the hydraulic components of the faucet including a solenoid-actuated valve which controls the delivery of water from hot and cold water lines to a single outlet at the end of a faucet spout formed by the housing. The housing or encasement also supports a stationary faucet head which contains all of the electrical components necessary to actuate the valve for a selected period of time after a user's hand touches or is moved into close proximity to a selected target area on the head.




As we shall see, the faucet includes provisions for preventing inadvertent faucet activation by non-environmental factors such as soap build up, contact by paper towels, etc., as well as accidental human contact. This is accomplished by dynamically adjusting in real time the faucet's activation sensitivity depending upon the prevailing conditions. Once activated, the faucet will deliver a stream of water at a set temperature for a predetermined time period. At the end of that period, the faucet's internal controls will issue a shut-off command which positively shuts off the faucet's solenoid valve.




Further as we will come apparent, the faucet is designed so that its components can readily be made and assembled and be accessed quiet easily by maintenance personnel for repair purposes. Still, the faucet can be made in quantity at a relatively low cost.











BRIEF DESCRIPTION OF THE DRAWINGS




For a fuller understanding of the nature and objects of the invention, reference should be made to the following detailed description taken in connection with the accompanying drawings, in which:





FIG. 1

is a front elevational view with parts in section showing a faucet incorporating the invention installed on a countertop;





FIG. 2

is a sectional view on a larger scale taken along line


2





2


of

FIG. 1

;





FIG. 3

is a fragmentary sectional view on a still larger scale showing a portion of the

FIG. 2

faucet in greater detail;





FIG. 4

is a similar view on an even larger scale of another portion of the

FIG. 2

faucet;





FIG. 5

is a sectional view taken along the line of


5





5


of

FIG. 2

;





FIG. 6

is block diagram showing the control circuitry in the

FIG. 1

valve, and





FIG. 7

is a flow chart showing the operation of the valve.











DESCRIPTION OF THE PREFERRED EMBODIMENT




Referring to

FIG. 1

, the subject faucet


10


is shown mounted to countertop


12


. The faucet includes a housing or encasement


14


having a more or less semicircular flange


14




a


at its lower end. Fasteners


16


inserted through holes


18


in countertop


12


are threaded into holes


22


in flange


14




a


to secure the faucet to the countertop. Faucet


10


also includes flexible hot and cold water lines


24




a


and


24




b


which extend from the lower end of housing


14


through a large opening


26


in countertop


12


. These water lines adapted to be coupled to hot and cold water mains.




As shown in

FIGS. 1 and 2

, the faucet housing


14


actually consists of a shell-like part


32


forms an upright main body portion


32




a


(including flanges


14




a


) and the upper portion


32




b


of a spout extending out from the main body portion


32




a


. The open front of main body portion


32




a


and the underside of the spout portion


32




b


are normally closed by a removable cover plate


36


clipped or otherwise secured to the edges of portions


34




a


and


34




b.






Faucet


10


also has a stationary head or up


38


mounted to the top of housing


14


. Head


38


incorporates a touch sensor shown generally at


42


which, when touched, activates faucet


10


so that a stream of tempered water issues from an outlet


44


centered in an opening


46


provided in the cover plate


36


near the end of spout


34


.




As best seen in

FIG. 2

, the upper end segment of the main body portion


32




a


has a thickened internally threaded wall forming a circular ledge


46


which functions as a stop for a cylindrical cartridge shown generally at


48


. Cartridge


48


includes a side wall


52




a


, a bottom wall


52




b


, the top of the cartridge being open. A circular flange


54


extends out from side wall


52




a


and that flange is adapted to seat against ledge


46


. The cartridge is held in place within the shell portion


32




a


by a bushing


56


which is screwed down into the open top of main body portion


32




a.






An opening


58


is provided in the side wall


52




a


of cartridge


48


and an exterior collar


62


surrounds that opening into which is press fit one end of a conduit


64


which extends within the upper spout portion


32




b


. The other end of that conduit constitutes the faucet outlet


44


. Preferably, there is sufficient clearance between the outlet


44


and the edge of opening


46


in the cover plate


36


to permit a conventional aerator (not shown) to be installed at outlet


44


.




Referring to

FIGS. 2 and 3

, cartridge


48


includes a pair of side by side inlet conduits


72




a


and


72




b


which extend down from the cartridge bottom wall


52




b


. Formed midway along each such conduit is an annular valve seat


74


for seating vertically moveable valve member


76


. Each valve member is biased against its seat by a coil spring


78


seated within a sleeve


82


extending up from a cartridge bottom wall


52




b


within the cartridge. Each spring


78


is compressed between the upper end of the corresponding valve member


76


and a stop


82




a


provided at the upper end of each sleeve


82


.




The lower end segment of the cartridge conduit


72




a


forms a female connector


84


which is arranged to receive a corresponding male connector


86


provided at the upper end of the water line


24




a


. The illustrated connector


86


is a conventional quick release connector which is held in place by a C-clip


88


whose arms extend through slots


92


in the opposite sides of connector


84


and engage in a groove


86




a


in male connector


86


.




The cold water line


24




b


is connected in a similar fashion to conduit


72




b


of cartridge


48


. It is thus apparent from

FIG. 3

that each of the hot and cold water lines


24




a


,


24




b


conducts water into cartridge


48


via a check valve so that water can flow into, but not out of, cartridge


48


via conduits


72




a


and


72




b.






The cartridge


48


contains an electromechanical valve assembly shown generally at


96


which controls the flow of hot and cold water from lines


24




a


and


24




b


to the faucet outlet


44


. As shown in

FIGS. 2

to


4


, assembly


96


sits on the two sleeves


82


projecting up from the cartridge bottom wall


52




b


. As specified in

FIG. 4

, the valve assembly


96


comprises lower filter housing shown generally at


98


, an upper valve housing in


102


, the two housings being releasably connected together by coupling


104


. The housing


98


is shaped generally like an inverted cup. It has a side wall


106


and a top wall


106




b


. The open bottom of the housing is substantially closed by a circular metering plate


108


which is the part of the valve assembly that actually sits on the sleeves


82


extending up from the cartridge bottom wall


52




a


. The metering plate


108


does have metering holes


110


which are aligned with sleeves


82


so that hot and cold water is conducted via those holes from the water lines


24




a


and


24




b


to the interior of housing


98


. As shown in

FIG. 4

, housing


98


contains a vertically oriented filter element


112


whose opposite ends are captured by an upstanding wall


114


formed in plate


108


and a second wall


116


which extend down from the housing top wall


106




b


. There is also an opening


118


near the housing top wall


106




b


that is ?? to limitation with the interior of the tubular neck


122


extending up around the housing top wall


106




b.






The interior of housing


98


is configured so that hot and cold water entering the housing is conducted to the periphery of the filter element


112


whereupon the water flows into the interior of the filter element and out of the filter element through the large opening


118


and neck


122


. The flow rates of the hot and cold water into the housing is controlled by the relative sizes of the metering holes


110


and the metering plate


108


. The hot and cold water are mixed within housing


98


so that the water leaving the housing through the neck


122


has a selected temperature. That temperature may be changed by substituting different meter in plates


108


in the valve assembly.




Sown in

FIG. 4

, the upper end of neck


122


is shaped leftwardly extending circular valve seat


124


. When housing


98


is connection to housing


102


by coupling


104


, a valve member


126


in the form of a diaphragm is adapted to move and down with respect to valve seat


124


to control the flow of water out of the neck


122


. A valve member


126


is supported within the valve housing


102


as we will describe in further detail presently.




Still referring to

FIG. 4

, the upper valve housing


102


has a cylindrical side wall


102




a


and a relatively thick bottom wall


102




b


the top of the housing being open. A flange


104


encircles side wall


102




a


about a third of the way down on that wall. Also an upper end segment of the side wall is threaded as shown at


106


.




Housing


102


is arranged to contain a cylinder solenoid


110


having a exterially threaded neck


110




a


which is threaded into a collar


112


which extends up from the housing bottom wall


102




b


. Solenoid


110


has an armature


120




b


which extends down through the housing bottom wall


102




b


and is connected to the valve member


126


which is part of a more or less conventional pilot valve assembly, e.g. of the type described in U.S. Pat. No. 5,125,621, the contents of which is hereby incorporated herein by references. When solenoid


110


is energized, its armature


110




b


is retracted thereby moving the valve member


126


away from valve seat


124


allowing water to flow from the filter housing


98


past the valve seat to the opening


58


(

FIG. 3

) in cartridge


48


and thence via conduit


64


to the faucet outlet


44


shown in FIG.


2


. On the other hand, when the valve member


126


is seated against valve seat


124


, no water flows from the faucet.




As shown in

FIG. 2

, the valve assembly


96


is positioned in cartridge


48


so that the meter in plate


108


sits on the sleeves


82


with the metering holes


110


in that plate is aligned with those sleeves. In this position of the cartridge, the flange


104


of the valve housing


102


seats on the upper edge of the cartridge. To retain the valve assembly in this position, an exterially threaded bushing


180


is screwed down into the upper end segment of the main body portion


32


of housing


32


. Bushing


180


has a radially inwardly extending flange


180




a


which bears down against the flange


104


of the valve housing


102


to hold the valve assembly in place within the cartridge


48


. As shown in

FIG. 2

, when seated, the upper end of bushing


108


is flush with the upper end of the housing main body portion


32




a


and the threaded upper end


106


of the valve housing


102


extends appreciably above the bushing.




Referring now to

FIGS. 2 and 5

, the faucet head or cap


38


is secured to the upper end of the valve housing


32


. Head


38


comprises a lower housing portion


184


comprising a bottom wall


184




a


and a side wall


184




b


which flares out and up above the faucet spout


34


. A large hole


186


is provided in bottom wall


184




a


so that the housing portion


184


can be seated on the top of the main body portion


32




a


and bushing


180


. A collar


108


surrounding opening


186


extends down between the side wall


102




a


of valve housing


102


and bushing


108


with the bottom of that collar resting on the flange


180




a


to help stabilize head


38


. The housing portion


184




b


is held in place by an internally threaded ring


192


which is turned down onto the threaded upper end


106


of the valve assembly housing


102




a.






Faucet head


38


also includes an upper housing portion


194


in the form of a cap. Portion


194


includes a top wall


194




a


and an all-around side wall


194




b


whose lower edge interfits with the upper edge of housing portion


184


so that the head form a hollow enclosure. Housing portion


194


is releasably secured to housing portion


84


by a set screw


196


which is screwed into a threaded hole


198


in the housing portion side wall


194




b


at the rear of the faucet. When tightened, the set screw


196


engages a detent


202


formed at the rear of the housing portion


184


as shown in FIG.


2


.




As noted above, the faucet head


38


contains the electrical components necessary to operate the faucet's valve assembly


96


. More particularly, as shown in

FIGS. 2 and 5

, a printed circuit board


206


is secured by threaded fasteners


208


to a pair of posts


210


extending down from the top wall


194




a


of the upper housing section


194


. Secured to the underside of the printed circuit board


206


is a battery holder


212


which supports a plurality of batteries B and electrically connects those batteries to terminals on the printed circuit board


206


so as to power the various electrical components on the printed circuit board to be described later. The batteries B may be releasably secured to the battery holder


212


by a strap


214


or other suitable means.




As best seen in

FIG. 2

, an electrically lead


216


extends up from circuit board


206


to a metal pad


218


incorporated into a top wall


194




a


of the upper housing section


194


. Pad


218


is surrounded by an electrically insulating ring


222


which electrically isolates the pad from the remainder of top wall


194




a


. That pad


218


constitutes the faucet's touch sensor


42


described at the outset. It will be apparent from

FIG. 2

that all of the electrical components in head


38


may be accessed simply by loosening the set screw


196


and separating the upper housing


194


from section


184


.




Referring now to

FIG. 6

which shows the major electrical components on printed circuit board


206


which control the operation of faucet


10


. As shown there, a microcontroller


332


operates a driver


334


which powers the solenoid


110


of the valve assembly


96


. In some faucet embodiments, the microcontroller


332


may also receive an input from an object sensor


336


which is part of a proximity transceiver


338


mounted to the faucet spout cover plate


336


just above opening


46


therein as shown in phantom in FIG.


1


. Transceiver


338


may be of a known infrared type commonly found on automatic faucets and consisting of a light emitting diode which directs a beam of infrared light downward from the spout, and an infrared sensor which detects light reflected from a hand or other object positioned under the faucet spout.




The circuit in

FIG. 6

also includes a D-type flip-flop


242


whose D input receives pulses from microcontroller


332


by way of a resistor


344


. That D input of the flip-flop is also connected via a capacitor


346


to the metal pad


218


comprising touch sensor


242


. The Q output of a D-type flip-flop is the value that it's D input had at the time of the last leading edge of a pulse train applied to the flip-flops' CLOCK (CLK) input terminal.




Normally, when a user has placed his hand or finger in the vicinity of the touch sensor


42


, the Q output of flip-flop


342


remains asserted continuously for the following reasons. The microcontroller


332


produces a rectangular-wave clock signal which is applied via resistor


334


to the D input terminal of flip-flop


342


. That same signal is applied to a resistor


348


and an inverter


352


to the CLK input terminal of flip-flop


342


. However there is a delay in the transmission of that pulse from microcontroller


332


to the CLK input terminal of flip-flop


342


because of the presence of a plurality of capacitors


354




a


to


354




e


which capacitively load the input circuit of converter


352


as will be described in more detail below. The value at the D input port of flip-flop


342


therefor stabilizes at the higher level before the rising leading edge of the clock pulses from inverter


352


reach the flip-flop's CLK input terminal. Therefore, the Q output of the flip-flop is high. However this situation changes when a user's hand is very close to the touch sensor


42


or actually touches it. This hand contact or proximity has the effect of capacitively loading the D input terminal of flip-flop


342


; it may typically result in a capacitance on the order of 300 pF between sensor


42


and ground.




The inverter input is also connected via a diode


356


and a resistor


358


to the D input terminal of flip-flop


342


. This imposes a delay at the D input


342


of flip flop affecting the pulse level to the extent that the edge of the clock signal applied to the clock input of the flip-flop now occurs before the D input has reached the high level. Therefore, the flip-flip's Q output remains low. The microcontroller receives the compliment of that Q output at its input


362


and thereby infers that a user has touched the sensor


42


.




However, various environmental factors can also load the touch sensor


42


. Therefore, in a preferred embodiment of the invention, the micorcontroller


332


so adjusts the circuit's sensitivity as to minimize the likelihood of erroneous human-contact indications. As does this by employing lines


364




a


to


364




e


to ground selected one of the capacitors


354




a


to


354




e


, while allowing the others to float. By selectively grounding these capacitors, the microcontroller can choose among 16 different sensitivity levels. As will be seen presently, this sensitivity adjustment is done dynamically to account for changing environmental conditions or a user's nervousness or hesitancy for being considered as multiple inputs to the faucet's touch sensing circuitry. The microconrtoller


332


monitors the output of flip-flop


342


and changes the sensitivity level of the sensing circuit according to an adapting or dynamic sensing algorithm to be discussed in connection with FIG.


7


.




The microcontroller


332


operates, as many battery-operated do, in a sleep/wake sequence. Most of the time, the controller is “asleep”: it receives only enough power to maintain the state of certain volatile registers, but it is not being clocked or executing instructions. This sleep state is interrupted periodically, say, every 120 ms, with a “wake” state, in which it executes various subroutines before returning to its sleep state. The duration of the wake state is typically a very small fraction of the controller's sleep state duration.




One of the routines performed by the microcontroller


332


when it awakens is the sensitivity adjustment routine depicted in the

FIG. 7

flow chart. In

FIG. 7

, block


400


represents the start of that routine and block


402


represents sampling the value of the signal applied to the microcontroller sense input


362


shown in FIG.


6


. If because of the operation just described, that input's level indicates that a user is touching the touch sensor


42


, the controller sets to zero a non-touch timer representing how long it has been since the faucet detected a person's touch at touch sensor


42


. Blocks


404


and


406


represent this subroutine. As will be explained presently, the non-touch timer is used to determine when to make a sensitivity adjustment.




Although a touch detection is usually the basis for causing the faucet valve to open, the system is sometimes in a mode in which it is used instead to determine when to adjust sensitivity. Block


408


represents reading a flag to determine whether a sensitivity adjustment or a touch cycle is currently in progress. If it is not, the routine proceeds to increment a touch timer if that timer has not already reached a maximum value. Blocks


410


and


412


represent that incrementing operation.




The touch timer indicates how long a touch detection has been reported more or less continuously. As will be seen presently, an excessive touch duration will cause the system to infer that the touch detection resulted from something other than a human user and that the system's sensitivity should therefore be reduced to avoid such erroneous detections. Before the system test that duration for that purpose, however, it first performs a de-bounce operation, represented by blocks


414


and


416


, in which it determines whether the number of successive touch detections exceeds three. If it has, then at block


418


, the system resets the touch count to zero and sets a flag that will tell other routines, not discussed here, to open the valve. If these three detections have not occurred in a row, on the other hand, the system does not yet consider the touch valid and that flag is not set.




The system then performs a test, represented by block


420


to determine whether it should reduce the system's sensitivity. If the touch timer represents a duration less than seconds, the routine simply ends at block


421


. Otherwise, it resets the flag that would otherwise cause other routines to open the valve. It also sets a flag to indicate that the system is in its sensitivity or adjustment mode and causes a decrease in sensitivity by one step. That is, it so changes the combination of capacitors


354




a


to


354




e


in the circuit of

FIG. 6

that are connected to ground that the signal applied to the CLK input of flip-flop


342


is increased. Resultantly, a greater loading of the touch sensor


42


will be required for the flip-flop


342


to indicate that a touch has occurred. Block


422


represents taking those actions.




It may occur in some situations that the sensitivity was already as low as it could go. If that happens, the system is in an error condition, and subsequent circuitry should take appropriate action. This is determined at block


424


. If it has, then the routine sets an error flag as indicated at block


426


and the routine ends at block


421


. If the system is not in that error condition, the routine performs the steps at blocks


406


and


408


as before. This time, however, the sensitivity-adjustment flag is set so that the test at block


408


results in the routines jumping to the step at block


422


to repeat the sensitivity-reduction sequence just described.




Referring to the right hand side of

FIG. 7

, if the block


404


step yields an indication that no touch has been detected by the touch sensor


42


, the routine resets the touch counter to zero as indicated at block


432


.




As was described previously, an extended period of touch detection will cause the system to reduce its sensitivity, on the theory that detection for so long a period could not have been the result of a legitimate human contact. If contact absence has been indicated for an extended period, on the other hand, it is logical to conclude that the current capacitive loading provided by capacitors


354




a


to


354




e


(

FIG. 6

) is consistent with contact absence but that any greater capacitance is likely to be an indication of legitimate contact of the touch sensor


42


. The system therefore responds to an extended period of detection absence by increasing the sensitivity to a value just below one that would cause touch detection with the currently prevailing capacitance loading by capacitors


354




a


to


354




e


(FIG.


6


).




To this end, the routine in

FIG. 7

increments the non-touch timer if that timer has not exceeded a selective maximum value, e.g. 6 seconds. Blocks


434


and


436


represent that operation. Since this point in the routine is reached as a result of the indication of block


404


that no touch has been detected, it would seem logical to reset the touch timer to zero. However, to make the illustrated system more robust to noise that could cause a non-contact indication to occur momentarily in the midst of an extending contact, the illustrated arrangement instead merely decrements the touch timer towards zero if it has not yet reached that value. Blocks


438


and


440


represent the decrementing of that timer.




Now if such touch-timer decrementing has occurred enough times for that timer's value to have been reduced by a selected value, say, two seconds, the system can rule out the possibility that the lack of touch detection was simply caused by noise. Therefore, since the system has assumed the sensitivity-adjustment mode as a result of that timer having reached 15 seconds, its count having been decremented to 13 seconds, can be considered as an indication that contact with the touch sensor


42


has actually ended. The touch timer is therefore set to zero and the system leaves the sensitivity-adjustment mode as indicated by blocks


442


,


444


and


446


.




At block


448


, the routine then tests the non-touch timer to determine whether the absence of touch detection has lasted long enough to justify trying a sensitivity increase. If not, the routine ends at block


421


. Otherwise, the routine makes a back-up-copy of the current sensitivity at block


450


and then proceeds to determine whether an increase in sensitivity will cause a touch detection. Of course, the sensitivity cannot be increased if it is already at its maximum value so at block


452


, the routine goes to END block


421


. However if the sensitivity is not yet at its maximum value, it is increased by one step as indicated at block


458


. This is part of the sensitivity-adjustment so that that step includes setting the sensitivity-adjustment mode flag. The microcontroller


332


(

FIG. 6

) then samples the output of flip-flop


342


again, as indicated at block


454


and, as block


456


indicates branches on the result. In particular, if a sensitivity increase has not resulted in an apparent touch detection, then the sensitivity is increased again (because it has not reached a maximum), and the output of flip-flop


342


is sensed again.




This continues until an apparent touch is detected. Since the sensitivity adjustment scheme is based on the assumption that there really is no valid contact at touch sensor


42


, the sensitivity is thus reduced back by one step so that it is at the highest level that yields no touch indication. Block


458


represents this operation.




Now that a sensitivity-adjustment has been made, the non-touch timer is reset to zero as indicate at block


460


so that the sensitivity will not be reset again on the next controller wake cycle. The routine then ends at block


421


.



Claims
  • 1. An electronic faucet comprisinga housing adapted to seat against a support surface and defining an internal barrel having a bottom wall, a sidewall and an open top; at least one fluid inlet extending through the bottom wall into the barrel; a fluid outlet in the sidewall of the barrel; a valve cartridge seated in said barrel through the open top thereof, said cartridge including a valve for controlling fluid flow between said at least on inlet line and said outlet, and a solenoid actuator for opening and closing the valve; means for releasably retaining the valve cartridge in the barrel; a faucet head removably mounted to the housing and covering the open top of the barrel, said faucet head including a wall; a proximity sensor at the faucet which produces an output signal of a selected duration and approached by a user's extremity, and a control circuit in the faucet head which responds to said signal by activating said solenoid so as to open the valve, said valve cartridge being removable from the barrel while the housing remains seated against said support surface by separating the faucet head and retaining means from the housing.
  • 2. The faucet defined in claim 1 and further including a check valve releasably retained in each inlet line, each check valve being accessible from the barrel when the cartridge is removed from the barrel.
  • 3. The faucet defined in claim 1 and further including a spout having a first end connected to said fluid outlet and a second end spaced laterally from the barrel.
  • 4. The faucet defined in claim 3 and further including a second proximity sensor located adjacent to the second end of the spout and delivering a second output signal to said control circuit so long as the second sensor sensors a user's extremity and when that control circuit responds to said second signal by activating the solenoid to open the valve.
  • 5. The faucet defined in claim 1 wherein said proximity sensor is a capacitive-type sensor.
  • 6. The faucet defined in claim 5 wherein said sensor includesan electrically conductive pad incorporated into said wall of the faucet head and surrounded by electrically insolating material, and an electrical lead connecting the pad to said control circuit.
  • 7. The faucet defined in claim 1 wherein the faucet head contains a battery for energizing the control circuit and solenoid.
  • 8. The faucet defined in claim 1 whereinhousing comprises a shell having an open front and adapted to seat against the support surface; each inlet line includes a fitting adjacent to the barrel for coupling to water mains; the barrel is releasably supported in the shell so that the barrel may be separated from a water mains and removed from the shell from the front opening thereof, and the housing also includes a removable cover member for covering the open front of the shell.
  • 9. The faucet defined in claim 1 wherein the faucet includes means for connecting the control circuit to a power source.
  • 10. The faucet defined in claim 1 whereina faucet head includes a shell removably mounted to the housing and having an open top, and a cap removably secured to the shell to provide access to the control circuit in the faucet head, the proximity sensor being incorporated into the cap and including a spring contact connecting the proximity sensor to said control circuit.
  • 11. The faucet defined in claim 1 wherein said valve cartridge also includes a fluid metering member upstream from the valve, said metering member having a metering oriface aligned with said at least one inlet line so as to meter the fluid flow through said faucet.
  • 12. The faucet defined in claim 11 wherein the valve cartridge also includes a filter member in the flow path between the metering number and the valve.
  • 13. The faucet defined in claim 1 wherein the valve includes a pilot valve.
  • 14. The faucet defined in claim 1 wherein said actuator is of a latching type.
  • 15. The faucet defined in claim 14 wherein the latching actuator is of the isolated type.
  • 16. An electronic faucet comprisinga housing; at least one fluid inlet line flowing extending into the housing; a fluid outlet from the housing; a solenoid valve in the housing controlling the fluid flow between said at least one inlet line and the outlet, and control means for controlling the opening and closing of the valve, said control means including power supply means, and a control circuit for controlling the delivery from the power supply means to the valve, said control circuit comprising a touch pad accessible from outside the housing, a detector connected to the touch pad for producing a touch signal when the touch pad is touched, and a controller responsive to the touch signal for delivering power to the valve so as to open the valve for a selected time duration.
  • 17. The faucet defined in claim 16 wherein the controller includes means in the housing for adjusting said time duration.
  • 18. The faucet defined in claim 16 wherein the controller includesmeans for counting touch signals and delivering power to the valve only after a selected number of touch signals have been counted.
  • 19. The faucet defined in claim 16 whereinthe controller includes timing means for measuring the duration of each touch signal, and means for inhibiting the delivery of power to the valve if the touch signal persists for more than a selected time duration.
  • 20. The faucet defined in claim 16 wherein the control circuit includesmeans for measuring the duration of each touch signal, and a means for decreasing the sensitivity of the detector to a succeeding touch pad touch when the duration of the touch signal exceeds a selected amount.
  • 21. The faucet defined in claim 16 wherein the control circuit includesmeans for measuring the time interval between touches of the touch pad, and means for increasing the sensitivity of the detector to a succeeding touch pad touch when the time interval between touches of the touch pad exceeds a selected amount.
  • 22. The faucet defined in claim 16 whereinthe touch pad is an electrically isolated capacitor plate mounted to said housing, and the detector detects the capacitance added to the control circuit when the touch pad is touch.
  • 23. The faucet defined in claim 22 whereinthe detector comprises a D-type flip-flop having the D input, a CLOCK input and whose output is said touch signal; the plate is capacitively coupled to said D input, and the control circuit includes an adjustable delay circuit controlled by a controller and the controller supplies clock pulses to said D input and by way of the delay circuit to said CLOCK input.
  • 24. The faucet defined in claim 22 whereinthe housing includes a hollow head, and the control means are contained within said head.
  • 25. The faucet defined in claim 24 wherein the power source includes at least one battery.
  • 26. The faucet defined in claim 24 wherein the power source includes an electrical connector for connection to a power supply.
  • 27. The faucet defined in claim 16 wherein the solenoid valve is of a latching type.
  • 28. The faucet defined in claim 27 wherein the solenoid valve is of an isolated type.
  • 29. The faucet defined in claim 16 whereinthe housing includes a hollow head having a wall; the control circuit is contained within the head, and the touch pad comprises an electrically isolated capacitor plate mounted in said wall and connected by spring contact to said control circuit.
  • 30. The faucet defined in claim 16 whereinfurther including a sensor for sensing the temperature of the fluid in the faucet and producing a corresponding temperature signal, and wherein the controller responds to said temperature signal by inhibiting delivery of power to said valve when the temperature exceeds a selected value.
  • 31. An electronic faucet comprisinga housing; at least one fluid inlet line extending into the housing; a fluid outlet from the housing; a solenoid valve in the housing controlling the fluid flow between said at least one inlet line in the outlet, and control means for controlling the opening and closing of the valve, said control means including a power source, a control circuit for controlling the delivery of power from the power source to the valve, said control circuit including a touch pad accessible from outside the housing, a detector connected to the touch pad for producing successive touch signals upon successive touches of the touch pad, and a controller responsive to at least one of the succession of touch signals to deliver power to the valve so as to open the valve for a selected time duration, said control circuit including means for decreasing the means for adaptively adjusting the sensitivity of the detector to one of the succession of touch pad touches depending upon the time duration of the time interval from the previous touch signal in the succession of touch signals.
  • 32. The faucet defined in claim 31 wherein the controller is programmed to deliver power to the valve only after the occurrence of a selected number of touch signals.
  • 33. The faucet defined in claim 32 wherein the controller is programmed to inhibit the delivery of power to the valve if the duration of one of the succession of touch signals exceeds a selected time.
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4570899 Kingham Feb 1986 A
4653534 Chung-Shan Mar 1987 A
4823414 Piersimoni et al. Apr 1989 A
4991819 Laube Feb 1991 A
5062453 Saadi et al. Nov 1991 A
5125621 Parsons et al. Jun 1992 A
5295654 Laube Mar 1994 A
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5655748 Regelbrugge et al. Aug 1997 A
5927328 Nelson et al. Jul 1999 A
6408881 Lorenzelli et al. Jun 2002 B2
6425415 Lorenzelli et al. Jul 2002 B2
Foreign Referenced Citations (1)
Number Date Country
WO 0120204 Mar 2001 WO