The invention relates generally to electronic module packages and communication assemblies that are configured to be coupled to circuit boards in communication systems.
Electronic module packages may be used to interconnect an electronic module (e.g., CPU, ASIC) and a circuit board (e.g., motherboard). For example, in a land grid array (LGA) assembly, the electronic module is mounted onto one surface of an interposer. The interposer includes an array of board contacts on an opposite surface, which is mounted onto a socket having an array of socket contacts that engage the array of board contacts. The electronic module receives input data signals, processes the input data signals in a predetermined manner, and provides output data signals. In existing electrical systems that include such LGA assemblies, the data signals may be transmitted from the electronic module through the socket contacts to a motherboard, along the motherboard, and to another electrical component that is mounted to the motherboard. For instance, the data signals may be directed along a signal path that extends from the electronic module, through electrical contacts that join the electronic module and the interposer, through conductive vias of the interposer, through socket contacts that join the interposer and the motherboard, and through conductive traces along the motherboard to a connector having the other electrical component coupled thereto.
However, as the data signals propagate across the interfaces between the various components and along the conductive traces, the data signals may experience impedance mismatches that degrade signal quality. As transmission speeds increase (e g., 10 Gb/s or faster), impedance mismatches may have an even greater effect on signal integrity. In addition, as the length of the signal path increases along the circuit board, data signals may experience more unwanted interactions that negatively affect the signal integrity.
Accordingly, there is a need for an electronic module package and assembly that reduces negative effects on signal integrity in an electrical system.
In one embodiment, an electronic module package is provided that includes an electronic module configured to receive input signals and process the input signals to provide output signals. The electronic module package also includes an interposer that has a substrate with opposite board and module surfaces. The electronic module is mounted to the module surface. The interposer includes electrical contacts along the module surface that are communicatively coupled to the electronic module through the substrate. The electronic module package also includes a connector receptacle having a receptacle housing coupled to the interposer. The receptacle housing defines a reception space that is located over and permits access to the electrical contacts. The connector receptacle is configured to receive an electrical connector within the reception space to electrically couple the electrical contacts and the electrical connector. The connector receptacle holds the electrical connector therein in a mated position.
In another embodiment, a communication assembly is provided that includes an electronic module package. The electronic module package includes an interposer with opposite board and module surfaces and an electronic module mounted to the module surface. The electronic module package also includes electrical contacts along the module surface that are communicatively coupled to the electronic module through the interposer. The communication assembly also includes a connector receptacle having a receptacle housing coupled to the interposer. The receptacle housing defines a reception space that is located over and permits access to the electrical contacts. The communication assembly also includes a cable connector assembly having a flex cable and an electrical connector coupled to the flex cable. The electrical connector has connector contacts. The connector receptacle is configured to receive the electrical connector within the reception space to electrically couple the electrical contacts and the connector contacts. The connector receptacle holds the electrical connector in a mated position.
In yet another embodiment, a communication assembly is provided that includes a connector receptacle having a receptacle housing that defines a reception space. The reception space is located over and permits access to electrical contacts. The communication assembly also includes a cable connector assembly that has a mating end and includes a flex cable with opposite first and second sides. The cable connector assembly includes an electrical connector that is terminated to the first side of the flex cable at the mating end and also a stiffener that is coupled to the second side at the mating end. The stiffener has a length that extends from proximate to a distal cable edge of the cable connector assembly to beyond the electrical connector. The electrical connector is configured to engage the electrical contacts when inserted into the reception space.
The electronic module package 112 includes an electronic module 120 and an interposer 122 having the electronic module 120 mounted thereon. The electronic module package 114 includes an electronic module 130 and an interposer 132 having the electronic module 130 mounted thereon. The socket assemblies 116, 118 include respective socket frames 117, 119 that define module-receiving spaces where the electronic module packages 112, 114, respectively, are positioned. Although not shown, the module-receiving spaces of the socket frames 117, 119 include electrical contacts therein that engage the interposers 122, 132, respectively. The electrical contacts between the primary circuit board 102 and the interposers 122, 132 electrically connect the electronic modules 120, 130, respectively, to the primary circuit board 102.
The electronic modules 120, 130 are each configured to receive input signals and process the input signals to provide output signals. For example, the electronic modules 120, 130 may include integrated circuits (e.g., ASICs, processors, and the like). In the illustrated embodiment, the integrated circuits of the electronic modules 120, 130 are assembled with a heat spreader.
The electronic module package 112 also includes input/output (I/O) ports 124, 126 that are coupled to the interposer 122. The I/O ports 124, 126 are communicatively coupled to the electronic module 120 through the interposer 122. As shown in
The communication assembly 104 also includes cable connector assemblies 140, 150. The cable connector assembly 140 communicatively couples, the I/O ports 124, 134 of the electronic module packages 112, 114, respectively, and the cable connector assembly 150 communicatively couples the I/O ports 126, 136 of the electronic module packages 112, 114, respectively.
The cable connector assembly 140 has first and second mating ends 141, 142 and a flex cable 144 that extends between the first and second mating ends 141, 142. In an exemplary embodiment, the cable connector assembly 140 includes first and second stiffeners 145, 146 at the mating ends 141, 142, respectively. The first and second stiffeners 145, 146 are configured to mechanically engage the I/O ports 124, 134, respectively. The mating ends 141, 142 may be held by the I/O ports 124, 134 in mated positions to prevent the mating ends 141, 142 from being inadvertently removed from the corresponding I/O ports 124, 134.
The cable connector assembly 150 has the mating ends 151, 152 and a flex cable 154 that extends between the mating ends 151, 152. In an exemplary embodiment, the cable connector assembly 150 includes first and second stiffeners 155, 156 at the mating ends 151, 152. The first and second stiffeners 155, 156 are configured to mechanically engage the I/O ports 126, 136, respectively. The mating ends 151, 152 may be held by the I/O ports 126, 136 in mated positions to prevent the mating ends 151, 152 from being inadvertently removed from the corresponding I/O ports 126, 136.
The flex cables 144, 154 include communication paths (e.g., electrical or optical paths) enclosed by a material that permits movement of the paths (e.g., through flexing or bending) and that protects the communication paths. As used herein, a “flex cable” may include a bundle of individual cables or wires. Various types of flex cables can be used. In the illustrated embodiment in
The communication system 100 can transmit signals directly between the electronic module packages 112, 114 through the cable connector assemblies 140, 150. In some embodiments, the cable connector assemblies 140, 150 permit faster transmission of signals between the electronic module packages 112, 114 than if the signals were transmitted between the electronic module packages 112, 114 through the primary circuit board 102. For example, the cable connector assemblies 140, 150 may be capable of transmitting signals at a speed of at least about 10 Gb/s or 15 Gb/s In more particular embodiments, the cable connector assemblies 140, 150 may be capable of transmitting signals at a speed of at least about 20 Gb/s or 25 Gb/s.
Although the electronic module packages 112, 114 are each shown as having a pair of I/O ports 124, 126 and 134, 136, respectively, embodiments described herein may include only. one I/O port or more than two I/O ports. Moreover, communication systems and assemblies are not required to communicatively couple two electronic module packages as shown in
The interposer 122 also includes an array of electrical contacts 166 along the module surface 162. In an exemplary embodiment, the electrical contacts 166 are contact pads, but the electrical contacts 166 may be other types of contacts in other embodiments. The electrical contacts 166 are communicatively coupled to the electronic module 120 through the substrate 160. The substrate 160 can include a plurality of stacked layers having conductive traces and vias therebetween that form conductive pathways between the electronic module 120 and the electrical contacts 166.
The electronic module package 112 includes first and second connector receptacles 170, 172 coupled to the interposer 122. Although first and second connector receptacles 170, 172 are shown in
The connector receptacle 170 includes a receptacle housing 176 that is coupled to the interposer 122. In the illustrated embodiment, the receptacle housing 176 is mounted directly to the module surface 162. The receptacle housing 176 can be affixed to the module surface 162 by attaching the receptacle housing 176 through solder nails 178. However, other methods of attaching the receptacle housing 176 to the module surface 162 can include fasteners (e.g., screws, rivets, clips, plugs, solder posts and the like) and/or an adhesive. In the illustrated embodiment, the receptacle housing 176 includes a dielectric material that is integrally formed through a molding process such that the receptacle housing 176 is one continuous piece of material. In other embodiments, the receptacle housing 176 may be constructed from multiple components that are coupled together.
The connector receptacle 170 is configured to receive the mating end 141 (
In the illustrated embodiment, the housing walls 190-193 include a base wall 190, sidewalls 191, 192, and a leverage wall 193. The base and leverage walls 190, 193 can extend between and couple to the sidewalls 191, 192. The leverage wall 193 is spaced apart from the interposer 122. The reception space 180 has a width W1 measured between the sidewalls 191, 192, a depth D1 that extends to the base wall 190, and a height H1 that extends from the module surface 162 to a top of the receptacle housing 176 (e.g., the leverage wall 193) or the reception space 180. The reception space 180 is sized and shaped to receive the mating end 141 including the electrical connector 182. The reception space 180 has a plurality of spatial regions. For example, the connector receptacle 170 can include a body region 194 and a slot region 196. The slot region 196 may be a portion of the reception space 180 that is defined between the interposer 122, the base wall 190, and the leverage wall 193. The body region 194 can be a remaining portion of the reception space 180 that is defined between the sidewalls 191, 192 and is not covered by the leverage wall 193.
In some embodiments, the connector receptacle 170 also includes one or more retention devices. For example, in the illustrated embodiment, the connector receptacle 170 includes a pair of retention devices 184, 186 that are coupled to the sidewalls 191, 192, respectively. The retention devices 184, 186 are separated from each other with the reception space 180 therebetween and are equally spaced apart from the leverage wall 193. The retention devices 184, 186 include respective actuators 185, 187 that are configured to engage the mating end 141 when the mating end 141 is in the reception space 180 to hold the electrical connector 182 in a mated position (shown in
The receptacle housing 176 may also include one or more grip features 199. The grip features 199 are configured to prevent the electrical connector 182 and/or the mating end 141 from being inadvertently removed. The electrical connector 182 and the grip features 199 may be shaped relative to each other to prevent inadvertent removal of the electrical connector 182. In an exemplary embodiment, the grip features 199 extend inwardly from the sidewalls 191, 192 into the reception space 180. (The grip feature of the sidewall 191 is not shown.) in alternative embodiments, the grip features 199 could be, for example, recesses that extend into the sidewalls 191, 192 or projections that extend from the module surface 162 into the reception space 180.
The electrical connector 182A is spaced apart from a distal cable edge 214 of the mating end 141 by a separation distance D2. The electrical connector 182B is located at most a distance D3 away from the distal cable edge 214 measured lengthwise along the flex cable 144. In other words, the electrical connector 182B does not extend beyond a point that is the distance D3 away from the distal cable edge 214. The electrical connectors 182A, 182B include connector bodies 206A, 206B and a plurality of connector contacts 208A, 208B that are held by the connector bodies 206A, 206B. The connector bodies 206A, 206B include respective mating faces 207A, 207B. In an exemplary embodiment, the connector contacts 208A, 208B project beyond the mating faces 207A, 207B such that the connector contacts 208A, 208B are exposed to the exterior of the connector body 206A, 206B. The mating faces 207A, 207B can extend substantially parallel to the first side 202 along the mating end 141 and/or the stiffener 145.
The connector, contacts 208A, 208B are terminated to respective conductors of the flex cable 144. In an exemplary embodiment, the connector contacts 208A, 208B are resilient and deflectable contacts that include resilient arms 212A, 212B. The resilient arms 212A, 212B are configured to move within corresponding contact slots 210A, 210B (shown in
The stiffener 145 is also coupled to the flex cable 144 at the mating end 141. As shown, the stiffener 145 is coupled to the second side 204 of the flex cable 144. The stiffener 145 can be bonded to the second side 204 using an adhesive; The stiffener 145 extends a length L1 from proximate to the distal cable edge 214 of the mating end 141 to a point 216 (indicated by dashed lines) along the flex cable 144. The length L1 of the stiffener 145 may be configured so that the stiffener 145 may be gripped and held by an individual or machine. A tool may be used by the individual or machine for holding the stiffener 145 or the mating end 141. The length L1 may also be configured to extend beyond the electrical connector 182B. For example, the length L1 may be more than about 1.5× the distance D3 or more than about 2× the distance D3.
The stiffener 145 has a thickness T2 and comprises a rigid material that is capable of withstanding a loading force FL (shown in
In some embodiments, the mating end 141 includes one or more grip features 218. The grip features 218 may be sized and shaped relative to the grip features 199 (
With reference to
In the inserted position, the mating end 141 is oriented at an angle relative to the module surface 162 with the lever section 220 in the slot region 196. For example, the stiffener 145 and/or the mating faces 207A, 207B extend parallel to an insertion plane P1 as shown in
To engage the connector contacts 208A, 208B with the electrical contacts 166A, 166B, respectively, the mating end 141 is substantially rotated or pivoted about the lever section 220 such that the connector contacts 208A, 208B are moved toward the electrical contacts 166A, 166B. The mating end 141 may be pivoted about an axis of rotation R1 that extends along the width W2 (
Accordingly, embodiments described herein may facilitate engaging the electrical connectors 182A, 182B to the interposer 122 by utilizing the mating end 141 as a lever mechanism. In particular embodiments, an individual or machine may use the stiffener 145 as a lever to increase a mechanical advantage during the mating operation. For instance, when the mating end 141 is in the inserted position as shown in
As the mating end 141 is pivoted toward the module surface 162, the connector contacts 208A continue to resist movement toward the module surface 162. The resilient force FR collectively formed by the connector contacts 208A supports the mating face 207A above the module surface 162 until the lever section 220 engages the load surface 222. At this time, the lever section 220 applies a leveraging force FL against the load surface 222 that is directed away from the module surface 162. The leverage wall 193 is structured to withstand the leveraging force FE. With the lever section 220 engaged to the load surface 222, the connector contacts 208A are deflected and the mating face 207A is advanced toward the module surface 162. At some time after the connector contacts 208A are deflected, the connector contacts 208B are also deflected by the module surface 162 and the mating end 141 reaches the mated position as shown in
In particular embodiments, the receptacle housing 176 and/or the mating end 141 are configured such that the reception space 180 must receive the mating end 141 at an angle with respect to the module surface 162. More specifically, the receptacle housing 176 and/or the mating end 141 may be configured such that the mating end 141 must be at an angle with respect to the module surface 162 when the lever section 220 is initially inserted into the slot region 196. For example, the grip features 199 may prevent the mating end 141 from being aligned and advanced in a linear direction that is parallel to the module surface 162. Moreover, as a practical matter, the connector contacts 208A, 208B may be configured such that the connector contacts 208A, 208B must approach the module surface 162 from above in order to avoid the risk of damage to the connector contacts 208A, 208B.
In an exemplary embodiment, the connector receptacle 170 uses the retention devices 184 (
Although not shown, the engagement surface 232 in some embodiments may be shaped to increase the locking force FK (
Other types of retention devices may be used in alternative embodiments. For example, the actuator may be a threaded fastener that extends through the mating end 141 (e.g., in a space between the electrical connectors 182A, 182B shown in
As shown, the mating end 341 includes a circuit board 360 having opposite board surfaces 362, 364. The mating end 341 also includes a connector sub-assembly 366 that is coupled to the board surface 362. The cable connector assembly 340 includes a flex cable 374 that includes a plurality of twin-axial cables 375. Each twin-axial cable 375 includes a differential pair of conductors within a common shield or jacket. The connector sub-assembly 366 includes ground shields 371-373. Each of the ground shields 371-373 receives a number of twin-axial cables 375. The twin-axial cables 375 are terminated to the circuit board 360 within the respective ground shields 371-373. Although not shown, the mating end 341 also includes electrical connectors coupled to the board surface 364 that are similar to the electrical connectors 182A, 1828 (
It is to be understood that the above description is intended to be illustrative, and not restrictive. For example, the above-described embodiments (and/or aspects thereof) may he used in combination with each other. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from its scope. Dimensions, types of materials, orientations of the various components, and the number and positions of the various components described herein are intended to define parameters of certain embodiments, and are by no means limiting and are merely exemplary embodiments. Many other embodiments and modifications within the spirit and scope of the claims will be apparent to those of skill in the art upon reviewing the above description. The scope of the subject matter described and/or illustrated herein should, therefore, be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled. In the appended claims, the terms “including” and “in which” are used as the plain-English equivalents of the respective terms “comprising” and “wherein.” Moreover, in the following claims, the terms “first,” “second,” and “third,” etc. are used merely as labels, and are not intended to impose numerical requirements on their objects. Further, the limitations of the following claims are not written in means—plus-function format and are not intended to be interpreted based on 35 U.S.C. § 112, sixth paragraph, unless and until such claim limitations expressly use the phrase “means for” followed by a statement of function void of further structure.