The present disclosure relates to lock mechanisms.
Purely mechanical key-actuated locks are ubiquitously used in residential and commercial applications. As Internet-of-Things (IoT) devices have gained popularity, and their component costs have decreased, people are considering replacing mechanical locks with electronic locks in commercial and residential applications due to the flexibility, ease of use, and other advantages that current electronic locks have over conventional mechanical ones. However, existing electronic locks have a number of issues preventing rapid and/or widespread adoption.
For instance, existing electronic locks are bulky/larger in size and/or are often difficult and expensive to install as a retrofit into existing doors. Further, existing electronic locks often require wired power sources (e.g., an alternating current (AC) feed), which may require hiring an electrician to run the wiring.
Additionally, in general, factors that determine the specifications for the general shape and size of electronic circuitry of existing electronic locks have prevented the creation of very small electronic locks that are convenient to use in retrofit applications, and are smart (e.g., are wirelessly accessible and can perform computing functions) energy efficient, and low maintenance.
Depending on the application, such smart locks should also be capable of being weatherproof and tamperproof to prevent failure in extreme weather conditions, and provide robust security protection of the individuals and/or assets they are intended to secure.
The present disclosure describes, among other things, various aspects for an innovative electronic mortise lock and method. The lock may in some embodiments comprise a smart lock having enhanced features, such as wireless unlocking, cryptographic authentication, low power consumption, etc. The lock may, in some cases, advantageously be a drop-in replacement/retrofit for a traditional mortise lock.
One general aspect includes a lock comprising: a cylindrical housing and a handle. The cylindrical housing houses at least: a replaceable battery, a lock mechanism, an electronic circuit powered by the replaceable battery, and a rotor. The electronic circuit being configured to authenticate a user and electro-mechanically actuate the lock mechanism of the lock responsive to being activated. The rotor coupled to the lock mechanism of the lock, with the rotor being powered by the replaceable battery and configured to situate the lock mechanism based on a lock state of the lock. The handle is situated outside the cylindrical housing on a front side of the cylindrical housing, with the handle being coupled to the lock mechanism, the handle being configured to activate the lock responsive to the user moving the handle.
Implementations may include one or more of the following features. The lock wherein the lock state includes one of: an unlocked state where the rotor turns the lock mechanism to an unlocked position, a locked state where the rotor turns the lock mechanism to a locked position, and an intermediate state where the rotor is temporarily situated between the locked state and the unlock state. The lock wherein the intermediate state is bi-stable. The lock wherein a proximal end of the cylindrical housing includes a front surface of the lock, the front surface including an electronic indicator indicating a lock state of the lock, the electronic indicator being coupled to the electronic circuit, the front surface further including an aperture through which the handle is coupled to a core of the cylinder, the cylindrical housing includes a cylindrical cavity at a distal end that houses subcomponents of the lock including the replaceable battery, the locking mechanism, the rotor, and at least a portion of the electronic circuit, and the subcomponents housed by the cylindrical housing are inaccessible from the proximal end and accessible from the distal end.
Other implementations include a loc wherein the front surface includes a light aperture, and the electronic indicator is oriented in the cylindrical housing by an alignment mechanism such that the electronic indicator emits light through the light aperture. The lock wherein responsive to the user moving the handle, the electronic circuit activates the electronic indicator to indicate one of a locked state of the lock and an unlocked state of the lock. The lock wherein the cylindrical housing further houses a switch situated adjacent to the lock mechanism, and to activate the lock, the handle is inwardly movable relative to the front side to activate the switch of the electronic circuit. The lock wherein the lock mechanism comprises a spring-loaded core, the handle is coupled to a first end of the spring loaded core, and pressing the handle inwardly creates a contact between the core and a switch of the electronic circuit to activate the lock. The lock wherein at least a portion of the electronic circuit includes a circuit board having a protruding alignment tab that self-aligns the electronic circuit when inserted into the cylindrical housing.
Another general aspect includes a method of lock actuation comprising tapping a handle of a lock in a locked state, wherein tapping the handle activates the lock for operation; wirelessly transmitting an authentication request to a user device by the lock, the authentication request triggering a response that confirms the identity of a user as an authorized user of the lock; and wirelessly receiving an authentication response from the user device by the lock, the authentication response electromechanically unlocking the lock.
Implementations may include one or more of the following features. The method further comprises turning the lock mechanism by a rotor to an unlocked position, turning the lock mechanism by the rotor to a locked position, and temporarily maintaining the rotor in an intermediate state between the locked state and the unlock state. The method wherein the intermediate state is bi-stable. The method further comprises indicating a lock state of the lock using an electronic indicator, the electronic indicator being responsive to an electronic circuit. The method further comprises emitting light through a light aperture on a front surface of the cylindrical housing. The method further comprises responsive to the user moving the handle, activating the electronic indicator to indicate one of the locked state of the lock and the unlocked state of the lock. The method further comprises inwardly moving the handle relative to the front side to activate a switch of the electronic circuit to activate the lock. The method further comprises pressing the handle inwardly to create a contact between a spring loaded core and a switch of the electronic circuit; and activating the lock in response to the contact. The method further comprises self-aligning an electronic circuit when inserted into a cylindrical housing.
Yet another general aspect includes a lock comprising a cylindrical housing and a handle. The cylindrical housing houses at least: a lock mechanism, an electronic circuit, the electronic circuit configured to authenticate a user and electro-mechanically actuate the lock mechanism of the lock responsive to being activated, and a rotor coupled to the lock mechanism of the lock, the rotor configured to situate the lock mechanism based on a lock state of the lock. The handle coupled to the lock mechanism to activate the lock responsive to the user moving the handle.
Other implementations include a lock wherein the lock state includes one of: an unlocked state where the rotor turns the lock mechanism to an unlocked position, a locked state where the rotor turns the lock mechanism to a locked position, and an intermediate state where the rotor is temporarily situated between the locked state and the unlock state.
The various embodiments advantageously apply the teachings of innovative electronic mortise lock and methods to provide an electronic lock of a generally reduced size that is easy to and relatively inexpensive to acquire and install and may further function to retrofit existing door locks. Further, existing electronic locks often require wired power sources (e.g., an alternating current (AC) feed), which may require hiring an electrician to run the wiring. The lock and method may further provide enhanced features of smart locks such as wireless unlocking, cryptographic authentication, low power consumption, etc. The lock may, in some cases, advantageously be a drop-in replacement/retrofit for a traditional mortise lock.
Accordingly, the embodiments disclosed herein provide various improvements to locks and locking methods.
It should be understood that language used in the present disclosure has been principally selected for readability and instructional purposes, and not to limit the scope of the subject matter disclosed herein.
The present disclosure relates to an innovative electronic mortise lock, although it should be understood that the structure and acts described herein may be applicable to other lock form factors in addition to a mortise form factor. The lock may in some embodiments comprise a smart lock having enhanced features, such as wireless unlocking, cryptographic authentication, low power consumption, etc. The lock may, in some cases, advantageously be a drop-in replacement/retrofit for a traditional mortise lock.
The mortise cylinder lock form factor generally requires a pocket (e.g. the mortise) to be cut into a door or other object (e.g., piece of furniture, etc.) into which the mortise cylinder is fitted. A slot 300 (shown in
As described in this document, the lock includes numerous novel features, such as, but not limited to; a push-to-wake mechanism that activates an internal switch at rear of housing by throwing spring-loaded core; a cylindrical housing that includes both external threads of a mortice as well as rim cylinder threaded holes on a back face; an electronic circuit (e.g., PCB) housed by the cylindrical housing; at least a portion of the electronic circuit self-aligns via integrated alignment tab; a light indicator (e.g., integrated LED) included in the electronic circuit to reflect a lock state; that at least a portion of the electronic circuit can be situated between a battery and an end of the cylindrical housing in an orientation dictated by the alignment tab; in an aligned position, the light indicator can emit light through a front face/surface of the lock; that at least the portion electronic circuit, when seated, can transfer power from battery to motor; a unique bi-stable configuration that allows the lock to operate in a bi-stable fashion; a lower profile; any suitable tail pieces can be used/are supported; being tamperproof and weatherproof; a concavely-shaped subassembly can accommodate an adjacently situated removable battery within cylindrical housing; a battery that can be replaced from the back of the lock, which increases security because the front can be made tamperproof (e.g., include fixed front-side component) and makes the lock more serviceable since not all of the components have to be removed from the housing to replace the battery; core cutouts and a sub-assembly component configuration that allow for secure pin retainment, movement of the pin, and for actuating pin/locking of lock; and a notch and locking pin that face the center of device.
In
In some embodiments, the cylindrical housing 200 houses a battery 201, printed circuit board (PCB) 212, insert 202, motor 203, rotor 206, core 204, and cam 207. The lock 100 may also have a handle 205, such as a knob, lever, switch, toggle, etc., that is pressable (e.g., tappable) by a user to wake up or activate the lock 100. In some embodiments, the handle 205 can be turned one direction or another to lock or unlock the lock 100, respectively. In other embodiments, the handle 205 automatically turns in one direction or another based on a wireless actuation of a user device, to lock or unlock the lock 100. This handle 205 may be attached to a front end of the core 204 extending through the front of the lock 100 (see also
The core may be spring-loaded and movable inwardly and outwardly relative to the front of the lock. For instance, at an end opposing the lock, a spring 220 may be coupled to the core to provide a counterforce, such that when the core is pressed inwardly by an opposing force, it rebounds to a neutral position once the counterforce is removed, such as after a user has pressed and released the handle. This allows the handle 205, in some embodiments, to be spring loaded to allow it to be restored to its original state after a user presses it. It should be understood that tapping or pressing the handle 205 may activate the lock 100 as noted above. Other means for activating the lock 100 such as voice activation, etc., are also herein contemplated.
As a further example,
For example, the activation switch may turn the PCB 212 on via wiring 1020, which may relay an electronic signal to the PCB 212 responsive to activation of the switch/pressing the handle 205. In some embodiments, the spring and/or switch may situated in other areas of the lock, such as near the core hole at the front of the lock. For example, the switch may be closed by the core being situated in a front-most orientation due to the pressure exerted by the spring, and upon the handle being depressed, the core may travel toward the back of the lock, taking pressure off of the switch and thus activating it. The switch may be wired to the PCB and relay activation thereof to activate the lock. Numerous other variations are also possible and contemplated.
PCB 212 may be activated via other signal lines 1020 coupled to other switches other than the switch associated with the spring cap 211.
As noted above, the LED associated with the lens 105 (shown in association with
It is to be understood that different core designs other than the core 204 are herein contemplated. Additionally, different rotor designs, which may incorporate an auto relock feature after the core 207 is rotated, are also contemplated.
Returning back to
Also shown in
As shown in the figure, the shell component 200 may hold mechanical and electrical components of the lock 100 using cutouts 401. For instance, cutouts 401 of the shell component 200 may accommodate the insert 202, which in this example is a subassembly of components 202a and 202b, battery 201, and other internal components of the lock.
Additionally, the core member of
In some embodiments, the PCB 212 includes circuitry that facilitate wireless communication between the lock 100 and a user device. For instance, the PCB 212 of the lock 100 may communicate with the user device via Bluetooth, Bluetooth for lower-powered devices (BLE), ZigBee, Z-wave, 6LoWPAN, Thread, Wi-Fi-ah/HaLow, WirelessHART, Wi-Fi, cellular (e.g., 3G, 4G, 5G, etc.) or any other suitable wireless protocol. It should be understood that the communication between the PCB of the lock 100 and the user device is for authenticating the user, among other things. In some cases, the PCB 212 may have logic that facilitate the electro-mechanical operation of the lock. This logic may reside on a non-transitory memory of the PCB 212. In some embodiments, the logic within the non-transitory memory may be updated using any suitable program update technique, either wirelessly or using a wired connection to the electronic circuit.
The light indicator may comprise any suitable light source, such as bulb, a display, etc. In some embodiments, the light indicator may display different colors, shapes, symbols, graphics, text, etc., to reflect a state of the lock. In the depicted embodiment, the light indicator comprises an LED. As shown, the LED may be included in the electronic circuit of the lock, such as the PCB 212. In the depicted embodiment, the LED aligns with the groove within which the translucent lens 105 is inserted. In some embodiments, this alignment is facilitated using a positive alignment mark 1402 which also serves as a battery contact for the PCB 212. Once the battery 201 is inserted into the shell component 200, the battery cap 208 secures the battery 201 to the shell component 200 via a screw 1401. In some embodiments, this screw secures the battery cap 208, and the insert 202 and the battery cap 208, to the shell component 200.
The method may further comprise turning the lock mechanism by a rotor to an unlocked position, turning the lock mechanism by the rotor to a locked position, and temporarily maintaining the rotor in an intermediate state between the locked state and the unlock state. The method wherein the intermediate state is bi-stable. The method further comprising indicating a lock state of the lock using an electronic indicator, the electronic indicator being responsive to an electronic circuit. The method further comprising emitting light through a light aperture on a front surface of the cylindrical housing. The method further comprising responsive to the user moving the handle, activating the electronic indicator to indicate one of the locked state of the lock and the unlocked state of the lock. The method further comprising inwardly moving the handle relative to the front side to activate a switch of the electronic circuit to activate the lock. The method further comprising pressing the handle inwardly to create a contact between a spring loaded core and a switch of the electronic circuit; and activating the lock in response to the contact. The method further comprising self-aligning an electronic circuit when inserted into a cylindrical housing.
The foregoing description, for purposes of explanation, has been provided with reference to various embodiments and examples. However, the illustrative discussions above are not intended to be exhaustive or limited to the precise forms of the lock disclosed herein. Many modifications and variations are possible in view of the above teachings. The various embodiments and examples were chosen and described in order to best explain the principles upon which the design of the lock 100 is based. Practical applications of the above concepts by one skilled in the art that utilize the above innovative technology with various modifications as may be suited to the particular use are contemplated.
This application claims priority to U.S. Provisional Patent Application No. 62/810,292, filed Feb. 25, 2019, which is incorporated by reference herein in its entirety.
Number | Date | Country | |
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62810292 | Feb 2019 | US |