Patent Application
20050000715
The present invention generally relates to the packaging of electronic components and, more particularly, to an electronic package having a screw fastener.
Electronic components are typically packaged within an enclosure to protect the electronic components from adverse environmental exposure. The need to protect electronic packages is even more evident in adverse environmental conditions such as those typically experienced when used in automotive vehicle applications. Electronic package housings typically includes a metal case having a bottom wall and four side walls, and a cover fastened to the metal case, or top and bottom covers assembled to a case having three side walls and a front plate fastened to the case. Many electronic packages typically includes one or more printed circuit boards having electrical circuitry and other components, all generally contained within the housing.
The metal case and one or more covers forming the housing are typically fastened together by a plurality of fastener screws. The assembly of the case and cover(s) typically includes forming threads in the inner wall of a hole, such as an extruded hole, formed in a bracket, tab, or wall connected to one of the case and cover, and driving the fastener screws through the corresponding holes to fastened the cover(s) to the case. The holes are typically non-tapped holes which initially do not have threading. The self-threading screw, which may include tri-lobular, plastite or forming screws, forms a threaded inner side wall within the extruded hole as the screw is driven through the smaller diameter hole material creating the thread engagement of the fastener and securing the joint of the two materials.
The self-threading forming fastener screws are generally known to produce particles, commonly referred to as slivers or shavings, which are formed due to the force and friction caused by the driving of the self-threading forming fastener screw through the reshaped extruded hole. The metal shavings are generally disposed in the housing and remain within the enclosure of the housing. The presence of metal particles in the housing may cause electrical short circuiting of electrical circuitry, such as the circuitry present in the electronic components. Electrical short circuiting may result in product failure. Electrical circuit shorting may occur initially following assembly of the electronic package or may occur at some later time in the near or distant future.
It is therefore desirable to provide for an electronic package that prevents the disposal of metal particles within a fastened housing containing electronic components to eliminate the possibility of any electrical short circuiting problems. In particular, it is desirable to provide for an electronic package having a housing with self-threading forming fastener screws that prevents metal shavings from contacting electrical circuitry within the housing.
In accordance with the teachings of the present invention, an electronic package is provided which includes a housing and electronic circuitry located within the housing. Also provided are first and second members and a hole formed in at least one of the first and second members. A fastener screw engages the hole to fasten the first member to the second member. The electronic package further includes a particle containment pad disposed adjacent to the hole for collecting any particles formed during engagement of the fastener screw within the hole. In one embodiment, the fastener screw is a self-threading screw. According to a further aspect of the invention, the first and second members are housing members that form the housing.
According to another aspect of the present invention, a method of assembling an electronic package is provided. The method includes the steps of providing a housing and electrical circuitry within the housing, providing first and second members, and forming a hole in at least one of the first and second members. The method also includes the steps of providing a particle containment pad adjacent to the hole, and driving a fastener screw into the hole such that any particles formed during the driving step are collected in the particle containment pad.
These and other features, advantages and objects of the present invention will be further understood and appreciated by those skilled in the art by reference to the following specification, claims and appended drawings.
The present invention will now be described, by way of example, with reference to the accompanying drawings, in which:
Referring to
The electronic package 10 is further illustrated in greater detail in
The lower housing member (case) 16 is a metal case that includes a bottom wall and side walls. Additionally, lower housing member 16 includes brackets 24 which extend inward from the upper edges of the side walls. Formed in each of brackets 22 is a non-threaded hole 24 for receiving one of fastener screws 26. The non-threaded holes 24 are initially formed without any grooves or threading. The holes 24 may include extruded holes or non-extruded holes. The non-threaded holes 24 receive larger diameter self-threading fastener screws 26 which form internal grooves or threading during the assembly process. The screws 26 may include thread-forming or cutting screws. During the self-threading process, the inner wall in brackets 27 forming holes 24 are reshaped to form the grooves and may form metal particles, such as slivers, from either of fastener screw 26 or bracket 22.
Enclosed within the electronic package 10 is a circuit board, such as printed circuit board 14. The printed circuit board 14 may have exposed electrical circuitry formed thereon. Additionally, the printed circuit board 14 includes a number of electrical circuit components 20 fabricated thereon as should be evident to those skilled in the art. Electrical components 20 may include any of a number of passive and active electrical circuit components known in the art. As should be evident to those skilled in the art, the electrical circuit components generally include electrical circuitry that may be exposed on the surface of the printed circuit board and/or electronic components.
The present invention is designed to prevent the deposit of metal particles in contact with the electrical circuitry so as to prevent damage to electrical circuitry and the circuit components which may otherwise be caused by metal shavings. In order to prevent the disposal of metal shavings into contact with the electrical circuitry, the present invention employs a particulate containment pad 30 positioned adjacent to each of holes 24 formed in brackets 22. The particulate containment pad 30 is a soft pliable pad that is penetrable by the fastener screw 26 and has a depth sufficient to receive the bottom end of fastener screw 26 and any particles formed during the self-threading process.
The particle containment trap pad 30 is shown in
The particle containment pad 30 may include a foam or rubber pad. The particle containment pad 30 may include a polymeric pad made of polyvinylchloride (PVC), vinyl foam, Poron urethane foam, or silicone, according to some examples. The pad 30 could be molded with grooves to slip over tabs which may further prevent rotation and be better secured to bracket 22. In addition to molding, the particle containment pad 30 could be dipped in a liquid solution or injected with polymeric material (e.g., plastic).
As seen in
Referring to
While the electronic package 10 is shown and described herein in connection with a fastener screw 26 engaging a hole 24 in first and second housing members 12 and 16, it should be appreciated that the fastener screw 26 may extend into a hole 24 formed in any of first and second members having a particle containment pad 30 disposed adjacent to the hole 24 for containing particles 40. For example, the first and second fastened members may include brackets provided within the housing.
It will be understood by those who practice the invention and those skilled in the art, that various modifications and improvements may be made to the invention without departing from the spirit of the disclosed concept. The scope of protection afforded is to be determined by the claims and by the breadth of interpretation allowed by law.
