Embodiments of the invention relate generally to tissue dispensing mechanisms and, more particularly, to electronic tissue dispensing systems for perforated flexible sheet material.
The dispensing of paper products has resulted in many different types of dispensing devices for controlling quantities dispensed as well as for determining how efficiently the paper products are dispensed. Primarily, these dispensers use mechanical paper feeding mechanisms, actuated by the user physically touching the dispenser equipment to deliver a fixed length of paper. This bodily contact can raise concerns over hygiene when such dispensers are located in public restroom facilities.
Commercial dispensing devices for separating a continuous roll of tissue paper typically include a pair of arms for supporting the roll of tissue. Such devices include a driving roller and a pressing roller for pulling the tissue down through the dispenser throat. A cutting blade can cut the toilet paper when the paper is pulled by the user. Dispensing devices for separating a continuous roll of tissue paper with tear lines (i.e., perforations) typically drive the tissue through the dispenser so that the user tears the tissue paper along the tear lines.
The use of electronic dispensers is becoming more prevalent especially in public restroom facilities where the electronic dispensers can dispense a measured length of towel sheet material upon sensing the presence of a user. In such “hands free” operation, the user does not manually activate or otherwise contact the dispenser in order to initiate a dispense cycle. However, the thinness of tissue sheet material has generally prevented the use of electronic dispensers for either public-use or residential dispensing equipment because the dispensing equipment will stop functioning if the perforated tissue breaks inside the dispenser.
In addition, conventional electronic dispensers accumulate and discharge static electricity during the dispense cycle. Static charge can be generated by various components or operations such as the movement of sheet material over rollers, interactions between rollers, etc. If the static charge is not dissipated, the user may receive a static shock if he touches the dispenser during use. The static charge can adversely affect the electronic control and sensor circuitry in the dispenser.
In one embodiment, an electronic tissue dispenser is provided for dispensing tissue sheet material. A dispenser housing contains a support mechanism for holding at least one roll of tissue sheet material, and includes a base for mounting to a surface, a cover pivotally mounted to the base, and a discharge chute formed within the housing for discharging the tissue sheet material from the dispenser. A control circuit in the housing can control dispensing of the sheet material from the housing. A dispensing mechanism can drive tissue sheet material from the housing upon receiving a signal from the control circuit. The dispenser can include an adjustable proximity sensor. The dispensing mechanism is operative to be responsive to a signal from the proximity sensor to dispense a sheet of material.
In one embodiment, an automatic electronic dispenser for dispensing a roll of paper product includes a dispenser module for driving paper from the roll through a discharge chute at the bottom of the module. A front cover hinged on each side rotates to an open position for loading a paper roll. A back cover enables mounting the electronic dispenser to a vertical surface such as a wall. The dispenser module includes a paper roll holder attached to the sides of the dispenser module; a driving roller for unrolling the paper from the paper holder in response to a signal from an electronic sensor; and a plurality of pressing rollers, the pressing rollers engaging the driving roller as paper is being dispensed along a path between the pressing and driving rollers to a discharge chute.
In another embodiment, an automatic electronic dispenser for dispensing a roll of perforated tissue paper includes a dispenser module for driving perforated tissue from the roll through a discharge chute at the bottom of the module. The dispenser module has a front portion that is pivotable about a hinge. The dispenser module includes a paper roll holder attached to the sides of the dispenser module; a driving roller for unrolling the perforated tissue from the paper holder in response to a signal from an electronic sensor; and a plurality of pressing rollers, the pressing rollers engaging the driving roller as perforated tissue is being dispensed along a path between the pressing and driving rollers to a discharge chute. A front cover hinged on each side rotates to an open position for loading a roll of perforated tissue paper causing the front portion of the dispenser module to pivot forward.
These and other advantages and aspects of the embodiments of the disclosure will become apparent and more readily appreciated from the following detailed description of the embodiments taken in conjunction with the accompanying drawings as follows:
The following description is provided as an enabling teaching of embodiments of the invention. Those skilled in the relevant art will recognize that many changes can be made to the embodiments described, while still obtaining the beneficial results. It will also be apparent that some of the desired benefits of the embodiments described can be obtained by selecting some of the features of the embodiments without utilizing other features. Accordingly, those who work in the art will recognize that many modifications and adaptations to the embodiments described are possible and may even be desirable in certain circumstances. Thus, the following description is provided as illustrative of the principles of the invention and not in limitation thereof, since the scope of the invention is defined by the claims.
The embodiments described may utilize concepts disclosed in commonly-owned patents U.S. Pat. No. 7,213,782 entitled “Intelligent Dispensing System” and U.S. Pat. No. 7,370,824 entitled “Intelligent Electronic Paper Dispenser,” both of which are incorporated by reference herein. The embodiments may also utilize concepts disclosed in published patent application US 2008/0100982 entitled “System and Method for Dissipating Static Electricity in an Electronic Sheet Material Dispenser” and incorporated by reference herein.
The dispenser in the disclosed embodiments may also be referred to herein as the electronic residential tissue dispenser (ERTD) although the disclosed embodiments of the dispenser are also suitable for public or commercial uses.
In one embodiment, a tissue dispenser is provided wherein the tissue paper can actually sit on the dispenser arms in a manner similar to that of towel dispensers currently available. When the user pulls tissue paper from the roll (manual operation), the tissue paper is pulled by the large driving roller through the two small pressing rollers. The problem with tissue paper is that it is perforated. With the current design of towel dispensers modified for use as a tissue dispenser, if the user pulls tissue and the perforation breaks above the pressing roller, the paper can no longer feed. The paper will not feed unless the dispenser unit “rolls the roll” as disclosed in U.S. Pat. No. 7,213,782 and U.S. Pat. No. 7,370,824. However, a more cost-effective design for tissue dispensing is provided by the disclosed embodiments having at least double pressing rollers. If the perforation tears between the two pressing rollers the dispenser will continue to self-feed in both manual and automatic operation (using infrared sensors to trigger tissue dispensing).
The embodiments disclosed are suitable for both residential and commercial use. The use of double pressing rollers is unique in dispenser mechanisms. Other tissue dispensers function like the commercially available paper towel dispensers. If a perforation is read when paper is being dispensed, the dispenser re-feeds the perforated sheet and then sets the tissue so that it tears on the other side of the pressing roller.
In the exemplary embodiments, perforations are not read since it does not matter where the perforation is because of the double pressing rollers. Unless the tissue breaks above the top pressing roller, the tissue in the dispenser is always self-feeding. The tissue paper is always re-fed automatically through the driving roller and the dual pressing rollers.
In the prior art, paper dispensers use a single pressing roller. However, with a single pressing roller, the user can tear the paper and the perforation may break inside the rollers. In the exemplary embodiment of
In an exemplary embodiment, the electronic tissue paper dispenser has standard arms for holding the roll of tissue paper. The double pressing rollers may also be referred to as double feeding rollers. In contrast to automatic tissue dispensers in the art which include a tear bar or similar mechanism to cut paper towel, the disclosed embodiments do not have or need a tear bar. Instead a flapper bar is located at the bottom of the discharge chute (dispenser throat). The significance of having two rollers pressing on the driving roller is that if the perforations ever break on the upstream side of the second pressing roller, the second pressing roller continues to feed the paper. If the perforation breaks on the discharge side, the paper will continue to feed when requested by the user.
In an electronic dispenser, a sensor may be provided to detect an object placed in a detection zone external to the dispenser. This sensor may be a passive sensor that detects changes in ambient conditions, such as ambient light, capacitance changes caused by an object in a detection zone, and so forth. In an alternate embodiment, the sensor may be an active device and include an active transmitter and associated receiver, such as one or more infrared (IR) transmitters and an IR receiver. The transmitter transmits an active signal in a transmission cone corresponding to the detection zone, and the receiver detects a threshold amount of the active signal reflected from an object placed into the detection zone. Control circuitry (not shown) is configured with the sensor for initiating a dispense cycle upon a valid detection signal from the receiver.
The dispenser control circuitry controls activation of the dispensing mechanism upon valid detection of a user's hand for dispensing a measured length of the sheet material. Sensors and associated circuitry may be provided for this purpose. Various types of sensors are well known to those skilled in the art, including IR, radio frequency (RF), capacitive sensors, etc. Any one or a combination of such sensing systems can be used.
The corresponding structures, materials, acts, and equivalents of all means plus function elements in any claims below are intended to include any structure, material, or acts for performing the function in combination with other claim elements as specifically claimed.
Those skilled in the art will appreciate that many modifications to the exemplary embodiments are possible without departing from the scope of the present invention. In addition, it is possible to use some of the features of the embodiments disclosed without the corresponding use of the other features. Accordingly, the foregoing description of the exemplary embodiments is provided for the purpose of illustrating the principles of the invention, and not in limitation thereof, since the scope of the invention is defined solely by the appended claims.
The present patent application is a continuation of U.S. patent application Ser. No. 13/842,343, filed Mar. 15, 2013, now U.S. Pat. No. 9,756,992, by the inventor named in the present application. This patent application claims the benefit of the filing date of the United States patent application cited above according to the statutes and rules governing continuation patent applications, particularly 35 U.S.C. §§ 120 and 121 and 37 C.F.R. § 1.78(d)(2) and (d)(3). The specification and drawings of the United States patent application referenced above are specifically incorporated herein by reference as if set forth in their entirety.
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Number | Date | Country | |
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Child | 15700997 | US |