This application claims the priority benefit of French patent application number 15/59668, the content of which is hereby incorporated by reference in its entirety to the maximum extent allowable by law.
The present disclosure generally relates to the field of electric batteries, and more specifically aims at an assembly comprising a battery of electrical energy storage cells and an electronic system for managing the battery.
An electric battery is a group of a plurality of identical or similar rechargeable electrical energy storage cells (cells, accumulators, supercapacitors, etc.) coupled in series and/or in parallel between two respectively positive and negative voltage supply terminals. During battery discharge phases, a current flows from the positive terminal to the negative terminal of the battery, through a load to be powered. During battery recharge phases, a charger applies a recharge current flowing from the negative terminal to the positive terminal of the battery (through the charger). A battery is generally associated with an electronic management system capable of implementing battery recharge control, discharge control, and/or cell balancing operations. There is a need for an assembly comprising an electric battery and an electronic battery management system, such an assembly at least partly overcoming certain disadvantages of existing assemblies.
For this purpose, an embodiment provides an assembly comprising a battery of electrical energy storage cells and a management system, wherein: the battery comprises at least three stages in series between a negative terminal and a positive terminal of the battery, each stage comprising a single cell or a plurality of cells in series and/or in parallel between a negative terminal and a positive terminal of the stage; and the management system comprises: at least two first voltage sensors each having first and second measurement nodes coupled by at least two consecutive stages of the battery, said first sensors being arranged so that each stage has its positive terminal connected to one of the first sensors, and does not have its negative terminal connected to the same first sensor; and at least one second voltage sensor having first and second measurement respectively connected to the positive terminal and to the negative terminal of a same stage of the battery.
According to an embodiment, the management system further comprises a processing circuit capable of receiving the values of the voltages measured by said voltage sensors, and of deducing therefrom, by subtraction operations, the value of the voltage across each of the stages.
According to an embodiment, each of the first sensors has its measurement nodes coupled by only two consecutive stages of the battery.
According to an embodiment, the assembly comprises a single second voltage sensor.
According to an embodiment, the second voltage sensor is connected across a stage located at one end of the series association of stages of the battery.
According to an embodiment, the assembly only comprises two second voltage sensors.
According to an embodiment, the second voltage sensors are respectively connected across the first stage and the last stage of the series association of stages of the battery.
According to an embodiment, the management system further comprises a balancing circuit comprising, for each first voltage sensor, a first balancing unit comprising first and second nodes of connection to the battery respectively connected to the first and second measurement nodes of the voltage sensor.
According to an embodiment, each balancing unit comprises a transistor in series with a resistor between its first and second node of connection to the battery.
According to an embodiment, each balancing unit comprises a DC/DC converter.
The foregoing and other features and advantages will be discussed in detail in the following non-limiting description of specific embodiments in connection with the accompanying drawings.
The features described in this disclosure are set forth with particularity in the appended claims. These features and attendant advantages will become apparent from consideration of the following detailed description, taken in conjunction with the accompanying drawings. One or more embodiments are now described, by way of example only, with reference to the accompanying drawings wherein like reference numerals represent like elements and in which:
The same elements have been designated with the same reference numerals in the different drawings. In the following description, when reference is made to terms qualifying absolute positions, such as terms “front”, “rear”, “top”, “bottom”, “left”, “right”, etc., or relative positions, such as terms “above”, “under”, “upper”, “lower”, etc., or to terms qualifying directions, such as terms “horizontal”, “vertical”, “lateral”, etc., it is referred to the orientation of the corresponding drawings, it being understood that, in practice, the described devices may be arranged differently. Unless otherwise specified, expressions “approximately”, “substantially”, and “in the order of” mean to within 10%, preferably to within 5%. In the present description, term “connected” is used to designate a direct electric connection, with no intermediate electronic component, for example, by means of one or a plurality of conductive tracks and/or of a normally-on fuse-type protection element, and term “coupled” or term “linked” is used to designate either a direct electric connection (then meaning “connected”) or a connection via one or a plurality of intermediate components (resistor, diode, capacitor, etc.).
In the shown example, battery 100 comprises six stages Et1, Et2, Et3, Et4, Et5, and Et6 series-connected between a negative terminal V− and a positive terminal V+ of the battery. Each stage Et1 may be formed of a single electrical energy storage cell, or of a plurality of cells connected in series and/or in parallel between a negative terminal and a positive terminal of the stage.
Electronic system 120 for managing battery 100 comprises one voltage measurement circuit (or voltage sensor) vi per stage Eti of the battery, i being an integer in the range from 1 to N, and N being an integer designating the number of battery stages (N=6 in the shown example). Each voltage sensor vi is capable of measuring the voltage across the stage Eti associated therewith. To achieve this, each voltage sensor vi has a first low potential measurement node or negative measurement node coupled to the negative terminal of stage Eti, and has a second high potential measurement node or positive measurement node coupled to the positive terminal of stage Eti.
Management system 120 may be configured to control the operations of recharge and discharge of battery 100 by taking into account the voltage values of the different stages Eti measured by sensors vi. As an example, management system 120 may be configured to, during recharge phases, monitor the stage-of-charge of the stages and interrupt the recharge sufficiently soon to avoid for the stages to exceed a critical discharge level beyond which they might be damaged and, during discharge phases, monitor the state-of-charge of the stages and interrupt the discharge sufficiently soon to avoid for the stages to pass a critical discharge level below which they might be damaged.
Management system 120 may further be capable of balancing the charge levels of the different battery stages by taking into account the voltage values of the different stages measured by sensors vi. For this purpose, in the shown example, management system 120 comprises a balancing circuit comprising one balancing unit mi per battery stage Eti. Each balancing unit mi comprises a transistor tr in series with a resistor r between the negative terminal and the positive terminal of stage Eti. Each unit mi may be individually controlled, via its transistor tr, by a control circuit not shown, to partially discharge, by dissipation in resistor r, the stage Eti connected thereto.
Management system 120 may further be configured to detect, by taking into account the voltage values of the different stages supplied by sensors vi, possible defects of certain battery stages, for example, a shorting or an opening of the circuit of a cell of the battery stage, and accordingly take safety measures such as interrupting the battery recharge or discharge current.
The configuration of
A solution to enable to tell a failure of the sensor of the battery management system from an effective failure of the battery is to duplicate all the voltage sensors of the management system, that is, to provide two different voltage sensors per stage Eti of the battery, both measuring the voltage across stage Eti. In case of an inconsistency between the measurements output by the two sensors, it can be deduced that one of the sensors is defective. Such a solution however has a significant extra cost.
Another disadvantage of the configuration of
In the shown example, battery 200 is identical or similar to battery 100 of the assembly of
Electronic system 220 for managing battery 200 comprises N-1 (that is, 5 in the shown example) voltage measurement circuits or voltage sensors vj,j+1, j being an integer in the range from 1 to N-1. Each voltage sensor vj,j+1 is capable of measuring the voltage across the series association of the two adjacent stages Etj and Etj+1. To achieve this, each voltage sensor vj,j+1 has a first low potential measurement node or negative measurement node connected to the negative terminal of stage Etj, and a second high potential measurement node or positive measurement node coupled to the positive terminal of stage Etj+1. Thus, each stage Eti of the battery has its positive terminal coupled to one of voltage sensors vj,j+1, while its negative terminal is not coupled to this same sensor. Similarly, each battery stage Eti has its negative terminal coupled to one of voltage sensors vj,j+i, while its positive terminal is not coupled to this same sensor.
Electronic system 220 for controlling battery 200 further comprises at least one voltage sensor vi capable of measuring the voltage across a single battery stage Eti, that is, having its low potential and high potential measurement nodes respectively coupled to the negative terminal and to the positive terminal of a same stage Eti. In the shown example, management system 220 comprises two voltage sensors v1 and vN respectively connected across stage Et1 and across stage EtN. As a variation, one of the two voltage sensors v1 and vN may be omitted. As a variation, it is possible for the management system to comprise neither sensor v1 nor sensor vN, but to comprise a voltage sensor vi connected across a stage Eti having an intermediate rank between 1 and N. As an example, management system 220 comprises no more than two voltage sensors vi connected across single stages Eti (including when N is greater than 3).
Management system 220 further comprises a processing and control circuit 222 capable of receiving the values of the voltages measured by sensors vj,j±i and by sensor(s) vi, and of deducing therefrom, by subtraction operations, the values of the voltages across each of the battery stages. Circuit 222 for example comprises a digital calculation unit, for example, a microprocessor, receiving in digital form the voltage values measured by the voltage sensors. To achieve this, each voltage sensor may comprise an analog-to-digital converter or be coupled to the digital calculation unit via an analog-to-digital converter.
In the shown example, voltage U1 across stage Et1 may be supplied by sensor v1. Knowing voltage U1, voltage U2 across stage Et2 can be determined by subtracting voltage U1 to the voltage supplied by sensor v1,2. Knowing voltage U2, voltage U3 across stage Et3 can be determined by subtracting voltage U2 to the voltage supplied by sensor v2,3. Knowing voltage U3, voltage U4 across stage Et3 can be determined by subtracting voltage U3 to the voltage supplied by sensor v3,4. Knowing voltage U4, voltage U5 across stage Et5 can be determined by subtracting voltage U4 to the voltage supplied by sensor v4,5. Finally, knowing voltage U5, voltage U6 across stage Et6 can be determined by subtracting voltage U5 to the voltage supplied by sensor v5,6.
More generally, whatever its position in the battery, a single voltage sensor vi connected across a single battery stage Eti is sufficient to be able to trace back the individual voltages Ui of each of the battery stages from the voltage values measured by sensors vi,j+1.
An advantage of the configuration of
In the shown example, the provision of two voltage sensors v1 and vN respectively connected across end stages Et1 and EtN of the battery, enables to introduce an additional redundancy level (as compared with a configuration comprising a voltage sensor vi connected across a single stage Eti of the battery), and to further increase the possibilities of detection of a failure of the voltage sensors of the management system. In particular, in the example of
Another advantage of the configuration of
Thus, in the example of
Management system 220 of the assembly of
Balancing
Examples of balancing circuits and methods adapted to a configuration of the type described in relation with
In a first embodiment (not shown), management system 220 comprises a balancing circuit identical or similar to that of management system 120 of
This solution has the advantage of being simple to implement, and compatible with methods of balancing of assemblies of the type described in relation with
In another embodiment illustrated in
An advantage of the balancing circuit of
An example of a method of controlling a balancing circuit of the type shown in
Block 401 (“Begin”) of
During a step 403 (“Charge”), management system 220 controls the application of a recharge current in the battery.
At a step 405 (“ΔQ of 1 or a plurality of stage(s)≦α*X%*Ctot”), in parallel with battery recharge step 403, management system 220 verifies, for example continuously or periodically, whether, in at least one battery stage Eti, the quantity of charges ΔQ missing to reach the full charge of the stage is smaller than or equal to α*X%*Ctot, where Ctot designates the total charge storage capacity of stage Eti, where X is a percentage, for example, in the range from 1 to 5%, defining the targeted balancing accuracy, and where a is a parameterizing coefficient smaller than or equal to 1, for example, in the order of 0.1, enabling, when it is smaller than 1, to obtain a faster convergence of the balancing. It is here considered that the battery is charged and balanced when, in each of stages Eti of the battery, the quantity of missing charges ΔQ in the stage is smaller than X%*Ctot, where Ctot designates the total charge storage capacity of stage Eti.
If none of stages Eti of the battery fulfills the condition verified at step 405 (“No”), battery recharge step 403 carries on.
If at least one stage Eti of the battery fulfills the condition verified at step 405 (“Yes”), step 403 is interrupted, that is, the battery recharge current is cut off.
Management system 220 then verifies, at a step 407 (“ΔQ of all stages <X%*Ctot”), whether, in each stage Eti of the battery, the quantity of charges ΔQ missing to reach the full charge of the stage is smaller than or equal to X% of the total charge storage capacity of the stage.
If the condition verified at step 407 is not fulfilled (“No”), a balancing of the battery is implemented at a step 409 (“Balance”). The balancing method implemented at step 409 will be described in further detail hereafter in relation with
If the condition verified at step 407 is fulfilled (“Yes”), this means that all stages Eti of the battery are charged and balanced, and the recharge method ends.
Block 411 (“End”) of
Stages Eti of the battery conducting a same recharge current, it is desired, at balancing step 409, to take substantially to a same value the missing quantities of charges ΔQ in the different stages Eti, to maximize chances of reaching the balancing at the next iteration of steps 403 to 407.
Block 501 (“Begin”) of
At a step 503 (“Read/define the charges of the stages”), the quantities of charges contained in the different stages Eti are determined.
At a next step 505 (“Store the maximum missing quantity of charges ΔQmax and minimum capacity Ctotmin”), the management system determines and stores the missing quantity of charges ΔQmax in the stage Eti most distant from its full charge level, and the total charge storage capacity Ctotmin of the stage Eti having the smallest charge storage capacity.
At a next step 507 (“Calculate balancing variable EQ=ΔQmax-β*X%*Ctotmin”), the balancing system calculates the value of a balancing variable EQ=ΔQmax-β*X%*Ctotmin, where β is a parameterizing coefficient smaller than 1 (possibly zero), for example, in the order of 0.5. Balancing variable EQ corresponds, as a first approximation, to the quantity of charges to be removed from the most charged stage of the battery during balancing phase 409. Term β*X%*Ctotmin (when coefficient β is not zero) enables to accelerate the convergence of the balancing by taking into account the fact that the stage having the smallest charge storage capacity has chances of reaching its full charge level faster than the others, and by taking into account the end-of-balancing condition (ΔQ≦X%*Ctot in all stages).
For each stage Eti of the battery, the management system then determines, at a step 509 (“ΔQ(i)<EQ”), whether the quantity of missing charges ΔQ(i) in stage Eti is smaller than balancing variable EQ.
If it is not (“No”), stage Eti is not directly concerned by the balancing.
If it is (“Yes”), stage Eti is directly concerned by the balancing. The management system then determines which of the four following configurations 510A, 510B, 510C and 510D corresponds to the battery state:
510A (“ΔQ(i+/−1)<EQ”): the quantities of missing charges ΔQ(i−1) and ΔQ(i+1) of stages Eti−1 and Eti+1 are both smaller than balancing variable EQ;
510B (“ΔQ(i+1)<EQ & ΔQ(i−1)≧EQ”): the quantity of missing charges ΔQ(i+1) of stage Eti+1 is smaller than balancing variable EQ, and the quantity of missing charges ΔQ(i−1) of stage Eti−1 is greater than or equal to balancing variable EQ;
510C (“ΔQ(i−1)<EQ & ΔQ(i+1)≧EQ”): the quantity of missing charges ΔQ(i−1) of stage Eti−1 is smaller than balancing variable EQ, and the quantity of missing charges ΔQ(i+1) of stage Eti+1 is greater than or equal to balancing variable EQ; and
510D (“ΔQ(i+/−1)>EQ”): the quantities of missing charges ΔQ(i−1) and ΔQ(i+1) of stages Eti−1 and Eti+1 are both greater than or equal to balancing variable EQ.
At a step 512 following step 510, the actual balancing of stage Eti or of the neighboring stage(s) Eti−1 and Eti+1 is performed. It should be noted that for stages Eti of rank i=1 or i=N, stages Eti−1, respectively Eti+1, do not exist and are neither considered nor balanced.
If the battery is in configuration 510A, management system 220 controls, at a step 512A (“Discharge stages i, i+1 & i−1”), the discharge of stages Eti and Eti+1, and Eti−1. The discharge of stages Eti and Eti+1 may be carried out by balancing unit mi,i+1, and the discharge of stages Eti and Eti−1 may be carried out by balancing unit mi−1,i.
If the battery is in configuration 510B, management system 220 controls, at a step 512B (“Discharge stages i+1 & i”), the discharge of stages Eti+1, and Eti. The discharge of stages Eti+1 and Eti may be performed by balancing unit mi,i+1.
If the battery is in configuration 510C, management system 220 controls, at a step 512C (“Discharge stages i−1 & i”), the discharge of stages Eti−1, and Eti. The discharge of stages Eti−1 and Eti may be carried out by balancing unit
If the battery is in configuration 510D, management system 220 controls, at a step 512D (“Discharge stages i, i+1 & i−1”), the discharge of stages Eti, Eti−1, and Eti+1. The discharge of stages Eti and Eti+1 may be carried out by balancing unit mi,i+i, and the discharge of stages Eti and Eti−1 may be carried out by balancing unit
After step 512A, 512B or 512C, management system 220 determines, at a step 514 (“ΔQ(i+1) or ΔQ(i−1) or ΔQ(i)≧EQ”), whether the quantity of missing charges ΔQ in one of the stages being discharged has reached balancing variable EQ. If it has not (“No”), the initiated discharge step 512A, 512B, or 512C carries on. If the quantity of missing charges ΔQ in one of the stages being discharged has reached balancing value EQ (“Yes”), the balancing method starts again from step 509.
After step 512D, management system 220 determines, at a step 516 (“−ΔQ(i)+[ΔQ(i−1) or ΔQ(i+1)]≦β*X%*Ctotmin”), whether the difference between the quantity of missing charges ΔQ(i−1) in stage Eti−1 and the quantity of missing charges ΔQ(i) in stage Eti, or the difference between the quantity of missing charges ΔQ(i+1) in stage Eti+1 and the quantity of missing charges ΔQ(i) in stage Eti, is smaller than term β*X%*Ctotmin. If it is (“Yes”), the balancing method starts again from step 509. If it is not (“No”), step 512D of discharge of stages Eti, Eti+1, and Eti−1 carries on.
At step 509, if none of stages Eti of the battery is concerned by the balancing, that is, if the quantity of missing charges in each of stages Eti is greater than or equal to balancing variable EQ, the balancing phase ends.
Block 518 (“End”) of
Specific embodiments have been described. Various alterations, modifications, and improvements will occur to those skilled in the art. In particular, the described embodiments are not limited to the examples of balancing methods and circuits described in relation with
Further, the described embodiments are not limited to the specific example described in relation with
Such alterations, modifications, and improvements are intended to be part of this disclosure, and are intended to be within the spirit and the scope of the present invention. Accordingly, the foregoing description is by way of example only and is not intended to be limiting. The present invention is limited only as defined in the following claims and the equivalents thereto.
Number | Date | Country | Kind |
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1559668 | Oct 2015 | FR | national |