The present disclosure is generally related to telescoping poles and more particularly is related to electronically-actuated telescoping poles.
In the electric power distribution industry, components are often serviced while electric power is flowing through them, a practice known as live-line working. Because the high-voltage energy in these components can be dangerous to utility workers, workers must maintain a safe distance and must remain electrically insulated from any components being serviced. Additionally, many transmission components are often stored on utility poles, high above ground level and out of reach of the general population.
Utility workers currently use electrically insulated poles, often called hot sticks, in order to reach and perform maintenance to electrical components while maintaining a safe distance and remaining electrically insulated from the components. Hot sticks may have a fixed length or may comprise nested telescoping sections that allow the hot stick to extend to various lengths. Utility workers are required to manually adjust the pole sections by various methods, including friction fitting, button pin locks, polarized or shaped poles, and the like.
Current hot sticks suffer from several problems. First, telescoping hot sticks require manual extension of the poles, which requires the utility worker to stop work, have both hands free, and manipulate the hot stick, usually while wearing heavy personal protective equipment such as lineman's gloves. This process is slow, difficult, and dangerous, especially if the utility worker is at a height to perform the work. Second, telescoping hot sticks can only extend to integer multiples of predetermined lengths according to the lengths of the component poles, i.e., 3 feet, 6 feet, 9 feet, 12 feet, etc. It is difficult or impossible to select and implement more precise extensions using the current state of the art. When utility workers are required to operate in tight or awkward spaces, this can make maintenance work difficult and even dangerous, as the worker is required to select a pole length that is too short, and therefore too close to the electrical components, or too long, and therefore outside of a safe working area.
Thus, a heretofore unaddressed need exists in the industry to address the aforementioned deficiencies and inadequacies.
Embodiments of the present disclosure provide an apparatus for an electronic telescoping pole. Briefly described, in architecture, one embodiment of the apparatus, among others, can be implemented as follows. An electronic telescoping pole includes a handle. A motor has a power source and is located within the handle. A plurality of nesting tubes is telescopically extendable from the handle. Each tube has a square rib support within the tube. At least one drive belt is in mechanical communication with the motor and the plurality of square rib supports. In a retracted position, the plurality of nesting tubes and square rib supports are nested, one within another. In an extended position, the at least one drive belt is operable upon the plurality of square rib supports to telescopically extend the plurality of nesting tubes.
In one aspect of the apparatus, the power source is a battery removably located at a proximal end of the handle.
In another aspect of the apparatus, a tool is attached to a distal end of one of the plurality of nesting tubes. The tool is at least one selected from the set of: universal tips, disconnect hooks, bucket hooks, rescue hooks, saws and cutters, brushes, grabbing probes, measuring tools and meters, clamp installers, clampsticks, static discharge components, transformer tools, and pigtail sticks.
In another aspect of the apparatus, each square rib support comprises two parallel sidewalls connected by a plurality of rods extending therebetween. In a particular aspect, at least one of the square rib supports further comprises at least two channels each extending along a portion of a corresponding parallel sidewall, and wherein at least a portion of the plurality of rods extends into the at least two channels, thereby slidably connecting at least two adjacent square rib supports. In another particular aspect, at least one of the square rib supports comprises the at least two channels, and wherein a height of the at least two channels on each square rib support is different between successive square rib supports. In another particular aspect, at least one of the square rib supports comprises at least four channels, the channels extending along top and bottom portions of the two parallel sidewalls, and wherein at least a portion of the plurality of rods extends into the at least four channels at front and rear portions of the at least one square rib support, thereby slidably connecting at least two adjacent square rib supports.
In another aspect of the apparatus, the nested square rib supports are arranged in an order from exterior to interior, and wherein a thickness of a square rib support further toward the exterior is greater than a thickness of a square rib support further toward the interior.
In another aspect of the apparatus, one of the plurality of nesting tubes is fixed to the handle and remains stationary during extension and retraction of the remaining nesting tubes. In a particular aspect, the fixed nesting tube is the most exterior nesting tube in the retracted position.
The present disclosure can also be viewed as providing methods of driving a telescoping pole. In this regard, one embodiment of such a method, among others, can be broadly summarized by the following steps: providing a handle connected to a plurality of nesting tubes telescopically extendable from the handle, each tube having a square rib support within the tube; and operating a motor located within the handle to drive at least one drive belt in communication with the motor and the plurality of square rib supports, whereby driving the motor in a first direction is operable upon the plurality of square rib supports to telescopically extend the plurality of nesting tubes, and whereby driving the motor in a second direction is operable upon the plurality of square rib supports to retract the plurality of nesting tubes.
In one aspect of the method, the motor is operable by a battery removably located at a proximal end of the handle.
In another aspect of the method, at least one of the plurality of nesting tubes is extendable to a partial length of the nesting tube.
In another aspect of the method, each square rib support comprises two parallel sidewalls connected by a plurality of rods extending therebetween. In a particular aspect, at least one of the square rib supports further comprises at least two channels each extending along a portion of a corresponding parallel sidewall, and wherein at least a portion of the plurality of rods extends into the at least two channels, thereby slidably connecting at least two adjacent square rib supports. In another particular aspect, at least one of the square rib supports comprises the at least two channels, and wherein a height of the at least two channels on each square rib support is different between successive square rib supports. In another particular aspect, at least one of the square rib supports comprises at least four channels, the channels extending along top and bottom portions of the two parallel sidewalls, and wherein at least a portion of the plurality of rods extends into the at least four channels at front and rear portions of the at least one square rib support, thereby slidably connecting at least two adjacent square rib supports.
In another aspect of the method, the nested square rib supports are arranged in an order from exterior to interior, and wherein a thickness of a square rib support further toward the exterior is greater than a thickness of a square rib support further toward the interior.
In another aspect of the method, a most exterior nesting tube is fixed to the handle and remains stationary during extension and retraction of the remaining nesting tubes. In a particular aspect, a most interior nesting tube is extended first and retracted last of the remaining nesting tubes.
Other systems, methods, features, and advantages of the present disclosure will be or become apparent to one with skill in the art upon examination of the following drawings and detailed description. It is intended that all such additional systems, methods, features, and advantages be included within this description, be within the scope of the present disclosure, and be protected by the accompanying claims.
Many aspects of the disclosure can be better understood with reference to the following drawings. The components in the drawings are not necessarily to scale, emphasis instead being placed upon clearly illustrating the principles of the present disclosure. Moreover, in the drawings, like reference numerals designate corresponding parts throughout the several views.
The electronic telescoping pole 100 (hereinafter “telescoping pole” 100) may include a handle 110. The handle 110 may be sized and shaped to fit within a human hand, i.e, to be operable by one or two human hands while the telescoping pole 100 is in use. The handle 110 may include one or more buttons, switches, knobs, dials, screens, displays, indicators, controls, and the like for operating the telescoping pole. In one example, this may include at least one switch to allow the telescoping pole 100 to be extended, retracted, or held at a desired position. The handle 110 may be formed from an exterior housing and may include interior components therein, including the motor, the related assembly. A power source, such as a battery, may be located within the handle 110 or removably in communication with a portion of the handle 110. The handle 110 and motor are described in greater detail relative to
A plurality of nesting tubes 120 is telescopically extendable from the handle 110. The plurality of nesting tubes 120 may include any number of tubes concentrically inserted, one within another. The tubes 120 may be made from any suitable material, for instance, an electrically insulating material. This may include carbon fiber, fiberglass, plastics, ceramics, glass, wood, stone, or any combination thereof. In one example, the tubes 122, 124, 126, 128 may contain an amount of dielectric insulation. The tubes 122, 124, 126, 128 may be rated to insulate against particular voltage levels, and may be suitable for particular types of electrical work. In one example, a fiberglass telescoping pole 100 (where the tubes 122, 124, 126, 128 are made of fiberglass) may be rated to withstand up to 40 kV of electrical voltage. Other materials may have insulation ratings commensurate with their material properties. The tubes 120 may be sized to any suitable length. In one example, every tube 122-128 may have the same length. In another example, one or more tubes 122-128 may have differing lengths. The tubes 120 may be any suitable shape, for instance cylindrical, rectangular, prism, triangular prism, and the like. The thickness or diameter of the tubes 122-128 may be any suitable measure. In one example, the thickness or diameter of the exterior tube 122 may correspond to a thickness or diameter of the handle 110. In operation, the thickness or diameter of the remaining tubes 124, 126, 128 may be successively reduced to allow each tube 124, 126, 128 to nest within an interior cavity of a preceding tube 122, 124, 126.
Exterior tube 122 may be connected to the handle 110 in any suitable manner. For instance, the tube 122, may be affixed in a permanent or semi permanent manner by manufacture as a unitary piece, by adhesive, epoxy, glue, welding and the like, by fasteners such as clips, bolts, screws, rivets, staples, and the like, or in any other manner. In another example, the tube 122 may be removably affixed by any suitable manner such as removable fasteners, by threading, by locking components, and the like. In one example, the plurality of tubes 120 may be replaceable such that a different plurality of tubes 120 may be affixed to the handle 110 as desired by the user. This may allow the user to replace broken or damaged components, load longer telescoping pole tubes, load tubes having different shapes, strengths, or other characteristics, and the like. In one particular example, the handle 110 and exterior tube 122 may be a single, unitary piece housing the other tubes 124, 126, 128, square rib supports, drive belts, motor assembly, and all other components. This may provide improved strength, weatherizing protection, and stability for the telescoping pole 100.
Interior tube 128 may be configured to receive tools, caps, fittings, and other pieces to assist with electrical line work. This is discussed in greater detail relative to
As shown by the example illustrated in
The square rib supports 130 may be nested, one within another, when the telescoping pole 100 is in a retracted position. The nested square rib supports 130 may be arranged in an order from exterior to interior, in a manner corresponding to the tubes 122-128. In one example, each successively more interior square rib support 134, 136, 138 may have a thickness smaller than the previously more exterior square rib support 132, 134, 136 in order to allow this nesting in operation. For instance, the exterior square rib support 132 may have the largest thickness or width dimensions, followed by the next square rib support 134, and the next square rib support 136, and the next square rib support 138, and so on. In operation, the position of the channels 137 in each square rib support 132-136 may be offset, one from another, to accommodate the nesting of the square rib supports 132-138 within the telescoping pole 100. For example, the channels 137 in the exterior square rib support 132 may be positioned at a higher position relative to the channels 137 of the next square rib support 134, which may be higher than the channels 137 of the next square rib support 136, and so on. This may allow all of the channels 137 and rods 135 to fit within the nested volume when the square rib supports 130 are in the retracted position.
In one example, the width and/or thickness measurement of the square rib supports 130 may be determined by the diameter of the interior tube 128. That is, all of the square rib supports 130 may be sized to fit within the diameter of the interior tube 128 when the telescoping pole 100 is in the retracted position. Thus, the exterior square rib support 132 may have a width or thickness no larger than what is suitable for the exterior square rib support 132 to fit within the interior tube 128. This is discussed in greater detail with respect to
The drive belts 140, 142 may be in mechanical communication with the motor and the plurality of square rib supports. For simplicity of illustration, this mechanical communication is not illustrated relative to
The drive belts 140, 142 may be made from any suitable materials, including plastics or polymers such as ABS, HIPS, nylon, PLA, polycarbonate, polypropylene, and the like. The drive belts 140, 142 may include characteristics common to other drive belts such as ridges, v shapes, and the like.
In operation, the telescoping pole 100 may extend from the retracted position shown in
In retracting, the telescoping pole 100 may exhibit any of these characteristics in the reverse direction, i.e., tube 124 may begin retracting first, then tube 126, then interior tube 128. Alternatively, interior tube 128 may retract first, followed by tube 126, then tube 124. The user may select any desired length for retraction, including full retraction or some partial retraction, which may be programmable depending on the job or nature of the work.
It should be understood that the examples described and illustrated herein are not intended to be limiting. Any suitable number, configuration, size, length, and combination of components may be understood to be within the scope of this disclosure. For example, any suitable number of tube sections 120, including fewer or more than the four sections illustrated, may be used. In one particular example the number of tube sections used may include any number of sections between 2 and 10, inclusive (i.e., may include 2, 3, 4, 5, 6, 7, 8, 9, or 10 sections). The tube sections 120 may collectively extend to any desired length, which may be shorter or longer than the length of the telescoping pole 100 illustrated. The individual tubes 122-128 may each have any suitable individual length, thickness, diameter, material composition, and the like, including those different from what has been illustrated. Likewise, the number, length, dimensions, and material compositions of the square rib supports 132-138 may be different from what is illustrated.
It should be understood that any number and type of other drive belts, including drive belt 142 described relative to
The handle 110 may be made from any suitable material or combinations of materials. In one example, this may include insulating materials such as those described above relative to
An interior cavity 111 within the exterior housing 112 may include the motor, mechanical assembly, and electrical components necessary to operate the telescoping pole 100. The handle 110 may include a power source 116 in electrical communication with the motor and other electrical components. In one example, the power source 116 may be located at a proximal end of the handle 110. In one particular example, the power source 116 may be a battery, and may be removably connectable to the handle 110. For instance, 18v batteries commonly used in cordless power tools such as drills, impact drivers, leaf blowers, and the like may be inserted into a receiving cavity within the handle 110. The batteries may be recharged separately from the telescoping pole 100 and may be hot swapped as needed. It should be understood that other power sources 116 may be included within the scope of this disclosure as well, including permanent batteries, disposable batteries, external power sources such as generators, automobile convertors, electrical grid sources, solar panels, and the like.
Other switches and means of operating the telescoping pole 100 may be included within the handle and operable therefrom. In one example, additional switches, buttons, flaps, keys, indicators, displays, and the like may be positioned on the exterior housing 112 for operation or use by the user. These additional components may allow the user to control additional characteristics of the telescoping pole 100, such as the rate of extension or retraction, the direction of movement, the amount of extent of extension or retraction, and the like. Displays and indicators may indicate to the user that a particular option has been selected, or that a particular length has been reached during extension or retraction. For instance, if a user desires to extend the telescoping pole 100 to a distance of 10 feet, an indicator may communicate that the extended distance has been reached. The indicator may be any of visual, auditory, or tactile, or any combination thereof. In one example, a switch or button may allow the user to turn the telescoping pole 100 on and off.
Step 1010 includes providing a handle connected to a plurality of nesting tubes telescopically extendable from the handle, each tube having a square rib support within the tube.
Step 1020 includes operating a motor located within the handle to drive at least one drive belt in communication with the motor and the plurality of square rib supports, whereby driving the motor in a first direction is operable upon the plurality of square rib supports to telescopically extend the plurality of nesting tubes, and whereby driving the motor in a second direction is operable upon the plurality of square rib supports to retract the plurality of nesting tubes.
It should be emphasized that the above-described embodiments of the present disclosure, particularly, any “preferred” embodiments, are merely possible examples of implementations, merely set forth for a clear understanding of the principles of the disclosure. Many variations and modifications may be made to the above-described embodiment(s) of the disclosure without departing substantially from the spirit and principles of the disclosure. All such modifications and variations are intended to be included herein within the scope of this disclosure and the present disclosure and protected by the following claims.
This application claims priority from U.S. Provisional Application Ser. No. 63/462,193, filed Apr. 26, 2023 and titled “ELECTRONIC TELESCOPING POLE”, the contents of which is incorporated herein by reference.
Number | Date | Country | |
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63462193 | Apr 2023 | US |