The technical field of the present inventive concept is fuel dispensers. In more particular, the present inventive concept relates to an electronics module for a fuel dispensing unit.
It is well-known that fuel, such as petrol or diesel, is a highly inflammable substance that must be handled with extreme care. An inherent property of fuel, that increases the risks of its handling, is its high volatility. For the above reasons, safety standards such as the UL standards for safety in North America and the ATEX directive have been created for fuel handling in order to reduce the thereby induced risks.
Fuel dispensing units generally comprise electronics in order for the user to be able to control the hydraulics of the fuel dispensing unit and refuel e.g. a vehicle. The electronics of the fuel dispensing unit can provide an increased risk in that for instance sparks from electronic circuitry and/or heat radiated from the electronic wiring and circuitry could ignite the fuel vapors.
With reference to
It is with respect to the above considerations and others that the present inventive concept has been made.
In view of the above, it would therefore be desirable to achieve an improved fuel dispensing unit. In particular, it would be advantageous to achieve a fuel dispensing unit and electronics module thereof providing increased safety for users of the fuel dispensing unit.
To better address one or more of these concerns, in a first aspect of the present inventive concept it is provided an electronics module for use in a fuel dispensing unit, the electronics module comprising: electronic circuitry for controlling the fuel dispensing unit, a conductor for connecting the electronic circuitry to the fuel dispensing unit, and channel means extending from a first side to a second side of the electronics module defining a ventilation channel, the channel means comprising at least one perforation arranged to allow venting of the conductor.
Beneficially, any fuel vapors from the hydraulics, such as for instance fuel pumps, of the fuel dispensing unit that may be accompanying the conductor(s) (which is in connection with control electronics of the hydraulics) may be vented prior to the conductor reaching the electronic circuitry of the electronics module. Thereby risks of ignition of the fuel vapors may be reduced.
The at least one perforation may be a plurality of perforations in the channel means if for instance the conductor is arranged on an interior side of the channel means, i.e. the conductor not being exposed to direct airflow from the wind. In this case, the perforations may act to allow airflow to pass across the conductor and thereby boosting the dissipation of fuel vapors that can thereafter be withdrawn through the perforations. Hereto, the perforations both receive flowing air and discharge fuel vapors from the channel member.
The at least one perforation in the channel means may also be a single opening through which the conductor is led into the electronics module and the electronic circuitry therein if for instance the conductor is arranged inside the ventilation channel but exterior to the electronics module, i.e. on a side where the conductor may be subject to airflow.
Additionally, by venting the conductor(s), they may be led to the electronic circuitry at a vertical height that is below the standard 48 inches from ground level.
As indicated above, the term fuel used throughout this text is to be construed as any substance that can be used for combustion in a combustion engine, such as for instance any petroleum derived liquid mixture, ethanol or natural gas.
The second side may be opposite the first side. Thereby, air may flow through the ventilation channel and thus venting the conductor more efficiently. Hence, fuel vapors may more efficiently be removed from the vicinity of the conductor prior to the conductor reaching the electronic circuitry.
The conductor may be arranged along a horizontal direction of the channel means. Thereby airflow around the conductor may become more efficient, especially if the structure below the channel means has a ramp structure, whereby the speed of the airflow may increase notably in the horizontal plane.
The channel means may be arranged below the electronic circuitry. Thereby venting of the conductors may be provided before reaching the electronic circuitry as typically, the electronics module is arranged vertically above the hydraulics of a fuel dispensing unit.
One embodiment may comprise a structure that may be a ramp. As mentioned above, the ramp structure may provide increased speed to air flowing through the ventilation channel. Combined with the horizontal extension of the conductor, increased venting of the conductor may be provided thereby reducing fuel vapors around the conductor.
The ramp may be inclined upwardly in a direction from the first side towards a middle portion between the first side and the second side of the channel member. This arrangement allows air to flow upwardly towards an upper surface of a through opening formed by the channel means and the structure, along which upper surface the conductor may be arranged.
The ramp may be inclined downwardly from the middle portion in a direction towards the second side. This arrangement allows air to flow upwardly from the second side of the electronics module and thereby venting the conductor as described above.
The channel means may comprise at least one conductor channel. The conductor may be shielded from the hydraulics in the conductor channel by means of gaskets or foam, thereby providing additional protection of the electronic circuitry from fuel vapors.
The electronics module may define a second safety zone when arranged in a fuel dispensing unit, wherein a first safety zone of the fuel dispensing unit may comprise: a base-module comprising hydraulics; at least one nozzle module connected to the base module and adapted to hold at least one nozzle.
The electronics module may be arranged adjacent to the nozzle module. This is in contrast to the prior art solution, where conductors from the hydraulics compartment are relayed through the columns that also comprise hydraulics to the electronics box, thereby increasing the risk of ignition of fuel vapors.
The above aspect and others of the inventive concept will be apparent from and elucidated with reference to the embodiments described hereinafter.
Various aspects of the present inventive concept will now be described in more detail, with reference to the appended drawings, of which:
a-c show various fuel dispensing units having an electronics module according to one embodiment of the present inventive concept.
a-b shows an embodiment of an electronics module.
a-c are perspective views of a part of a fuel dispensing unit shown in
a-c show schematic perspective views of a part of a fuel dispensing unit.
a-b show cross-sectional views of a vapor reducing arrangement between a base module and the electronics module.
a-c show perspective views of a vapor reducing arrangement between a base module and the electronics module.
a shows a perspective view of a transaction module of the electronics module.
b shows a schematic cross-sectional side view of an electronics module comprising the transaction module of
a-c show perspective views of the electronics module illustrating various service aspects thereof.
a-c show perspective views of the electronics module illustrating various service aspects thereof.
With reference to
The safety zones Z1 and Z2 are herein defined as Z1 being less safe than the second safety zone Z2 with respect to the concentration of fuel vapor, which is to be construed as fuel vapors being present to a greater degree in the first safety zone Z1 compared to the second safety zone Z2. Thus, in the first safety zone Z1, an explosive atmosphere may be present whereas in safety zone Z1 an explosive atmosphere is generally not allowed under normal operation.
In
A simpler variation of the fuel dispensing unit 6a is shown in
In all of the variations 6a-c shown in
Beneficially, fuel vapors accompanied with the conductor 18 when passing from the base module 7 to the electronics module 10 can be vented before reaching any electronic circuitry within the electronics module 10. Thus, the risk of fuel infused explosions is reduced.
Variations of the electronics module 10 may of course occur in that e.g. the user interface can be adapted to the requirements of the specific type of fuel dispensing unit 6a-c. For instance, the electronics module 10 may comprise a transaction module enabling customers to pay at the fuel dispensing unit 6a-b or being of a simpler design without a transaction module 10 in case customers are to pay at a counter of the gas station.
In
The structure 20 has an upper surface 21, i.e. the cover surface for the ventilation channel, having a middle portion 24 that is substantially parallel to the horizontal plane. The structure 20 has a double ramp shape. The direction of inclinations of the ramp is in a direction along which the ventilation channel extends. When arranged in the electronics module 10, the structure 20 is inclined upwardly in a direction from the first side 15 of the electronics module 10 towards the middle portion 24. The structure 20 is inclined downwardly from the middle portion 24 in a direction towards the second side 16.
There are several possible variations of how the structure may support the electronics module 10. For instance, the structure 20 can be assembled between the sidewalls 19, 19′. Another possibility is that the structure 20 and the side walls 19, 19′ can be cast in one piece. Alternatively, the structure 20 can have two openings (not shown) for receiving the side walls 19, 19′. Of course, other variations of how to support the channel means 14 are also possible, which a skilled person would readily understand.
Beneficially, the ramp shape of the structure 20 provides an increased air flow speed through the through opening 22. Hence, fuel vapors around the connectors 18 may be vented more efficiently, further reducing any risk of explosion and thus providing a safer fuel dispensing unit.
The electronics module 10 also has a housing 25 which comprises, among other things, a display 26 that presents a user interface for controlling the hydraulics 38 of the fuel dispensing unit 6a-c, and electronic circuitry 28. The user interface can be controlled by e.g. a processor 27 forming part of electronic circuitry 28 shown in
The conductors 18 extend vertically along the side wall 19 to a height H corresponding to substantially the vertical level of a top surface 30 of the through opening 22. Here, the conductors 18 change direction to extend substantially horizontally along the top surface 30. The conductors 18 can extend across the channel along its width w. Alternatively, the conductors can extend horizontally across the top surface 30 from the first side 15 towards the second side 16 or vice versa. In both variations, the top surface 30 supports the conductors 18, the conductors 18 being guided along the top surface 30 in the interior of the housing 25.
The conductors 18 preferably run at least 20 cm along the horizontal direction of the top surface 30 to provide sufficient venting of the conductors 18.
In order to allow venting of the conductors 18 as they extend along the top surface 30, the top surface 30 comprises a plurality of perforations 31, thereby allowing airflow across the conductors 18. The perforations 31 may be evenly distributed along the top surface 30 to provide venting along the distance the conductors 18 extend horizontally.
Alternatively, as shown in
In both variations, the upper surface 21 of the structure 20 supports the conductors 18. The conductors 18 can be guided along the upper surface 21 in an interior of the structure 20.
In order to allow venting of the conductors 18 as they extend along the upper surface 21, the upper surface 21 can comprise a plurality of perforations 31, thereby allowing airflow across the conductors 18.
By allowing air to flow across the conductors 18, fuel vapors can be vented from the connectors 18 before reaching the electronic circuitry 28 in the interior of the electronics module 10.
In a variation (not shown), the conductors 18 can be arrange outside of the housing 25 along the top surface 30 or upper surface 21 wherein the conductors 18 are passed through the housing 25 into the interior of the electronics module 10 via a perforation 31.
a shows a perspective view of part of a fuel dispensing unit 6a having a structure 20′ having a sealing function towards the base module 7.
A top surface 32 of the base module 7 comprises a plurality of conductor openings 33. For each opening a gas tight coupling 34 provides an interface between the first safety zone Z1 and the second safety zone Z2. Alternatively a plastic cement mould may be provided around each conductor 18 at their respective conductor openings 33. Conductors 18 can thereby be coupled from the first safety zone Z1 to the second safety zone Z2 via a respective gas tight coupling 34 as shown in
Additional control of the hydraulics 38 in the base module 7 may be provided by intrinsically safe circuit board 66, which may for instance be an EEXI board. The intrinsically safe circuit board 66 may typically be utilized only for low voltage signaling in order to minimize the risk of formation of sparks in the electronic circuitry on the circuit board 66. If the intrinsically safe circuit board 66 is arranged in the base module 7 as shown in
Generally, conductors 18 can be relayed from the first circuit board 35, via side wall 19 to the electronic circuitry 28 that controls the user interface in the electronics module 10, as can be seen in
Structure 20′ is preferably divided into a first area A1 and a second area A2. The first area A1 may provide access to the first circuit board 35 by e.g. an operator authorized by for instance the fuel dispensing unit manufacturer as for safety reasons generally only highly skilled service personnel should access this area. The second area A1 may provide access to circuit board 36 by e.g. regular service personnel. The two areas A1 and A2 may be separated by the wall 37. The structure 20′ can be hinged at the middle portion 24 providing independent interior access from both sides 15 and 16 to the first and the second circuit boards 35 and 36 respectively.
By providing a safety zone interface between the base module 7 and structure 20′, perforations 31 as described in the first embodiment may not be needed for venting the conductors 18. That is, an electronics module 10 without the above-described venting of conductors 18 may be designed.
However, embodiments of the electronics module 10 combining the above described sealing design together with the venting perforations 31 as described with reference to the first embodiment are readily envisaged. Beneficially, by providing the easily accessible first and second circuit boards 35 and 36, connection of conductors 18 to the circuit boards 35 and 36 is generally the same, rendering it simple for the service person to connect the electronics module 10 to the base module 7. In addition, the second embodiment of the electronics module 10 provides a solution that may fulfill both the ATEX directive and UL standards for safety.
With reference to
In
Alternatively, there may be distancing means provided between the slanting lateral portion(s) 72 and the inclined ramp portions. By distancing the slanting lateral portion(s) 72 from the structure 20′, the air gap 73 may be formed therebetween. By using distancing means, the base module 7 need not have slanting lateral portions 72. The top surface 32 may for instance be substantially flat.
By providing the air gap 73 between the top surface 32 and the structure 20′, a gas barrier is formed whereby it may not be necessary to utilize the gas-tight couplings between the base module 7 and the structure 20′. As an alternative however, a combination of the gas-tight coupling between the base module 7 and the structure 20′ and the air gap solution is envisaged.
c is a schematic view of the housing 25 being arranged on the structure 20′. A lateral portion of the housing 25 may be embossed, i.e. comprise a “bulge”, to provide space for the conductors 18 coupled between the first and second circuit boards 35 and 36 to the electronic circuitry 28 in the upper portion of the electronics module 10. Alternatively, at least one of the side walls 19, 19′ may be embossed, depending on the design of the electronics module 10.
By providing an embossed housing 25 (or side wall(s) 19, 19′), the conductors 18 may be coupled to the electronic circuitry 28 without leaving the second safety zone Z2. Thus, the conductors 18 may be physically separated from hydraulics (in e.g. the nozzle module) after entering the second safety zone Z2 when leaving the base module 7 all the way to the electronic circuitry 28. Alternatively, an embossed cover plate (not shown) may be attached to the housing 25 in order to provide space for the conductors 18 between the cover plate and the housing 25.
a and 7b show various vapor reducing arrangements 39 for the connectors 18 when the electronics module 10 is arranged on the base module 7 of fuel dispensing unit 6a-c. The vapor reducing arrangements 39 may be used in addition to the previously described venting design of the first embodiment and/or the sealing design of the second embodiment of the electronics module 10 to provide additional safety to a fuel dispensing unit. Alternatively, the vapor reducing arrangements 39 may be utilized in an electronics module 10 that has no venting design or sealing design features as those previously described herein.
a is a cross-section of a part of side wall 19 and base module 7, when the side wall 19 and the base module 7 are assembled together. The side wall 19 in turn is assembled from two side plates 19a and 19b, wherein the interior defined between the two side plates 19a and 19b is filled with a vapor sealing substance 40 such as a fire rated expandable foam. The base module 7 defines a first safety zone Z1 and the interior of the side wall 19 defines a second safety zone Z2. To prevent leakage of fuel vapors from the base module 7, an interface between the side plates 19a and 19b and the base module 7 is formed by a packing arrangement 41 that is fastened between the side plates 19a and 19b and the base module 7 by fasteners 42. Conductors 18 can by the arrangement 40 be guided straight from the base module 7 to the interior of side wall 19. An effect achieved by the arrangement 40 on its own is that the ATEX directive may be fulfilled.
b shows an alternative assembly of side wall 19 with base module 7. The base module defines the first safety zone Z1 and the interior of side wall 19 defines the second safety zone Z2. The side plates 19a and 19b are sealed towards the base module 7 by means of packing arrangement 43. Fasteners 42 fasten the side plates 19a and 19b to the top surface 32 of base module 7. In the variation shown in
In
a-b shows a modular aspect of the electronics module 10. The electronics module 10 can be designed to provide a rack for mounting various electronic components in the housing 25. In the example shown in
An upper part 25′ of housing 25 can have doors 54a and 54b that are pivotably arranged by pivoting means 55, such as for instance hinges. For the sake of simplicity, the side walls 19 and 19′ are not shown in
From a closed state to an open state, the pivoting of the door 54a, 54b may preferably be made upwardly with respect to the horizontal plane. From an open state to a closed state, the pivoting of the door may be downwardly with respect to the horizontal plane.
In order to provide better access to the interior of the housing 25, an upper portion of the door 54a, 54b is curved inwardly towards the upper part 25′ and transcends into a plane surface on top of the upper portion 25′. Hereto, the pivoting means 55 are arranged at a distance d inwardly from the first side 15 or the second side 16 (depending on the door 54a or 54b). Of course, the door need not be curved, but can for instance be bent inwards with respect to e.g. the first side 15. An angle with which it could be bent can be 0° to below 90° with respect to the horizontal plane.
With reference to
b show the pivotable door 54a, b described in
c shows another variation of the door 54a, b. In this variation, the door 54a, b is slidably arranged in the housing 25. More specifically, lateral portions 67 of the door 54a, b run in grooves 68 of the housing 25. By sliding the door 54a, b along the groove 68, the interior of the electronics module 10 can be accessed, enabling e.g. a service person to perform service operations on the electronic circuitry 28 and/or the door assembly 57.
a-c show arrangements of how to assemble the electronic circuitry 28 in the housing 25 so that it can be removed e.g. for service operations.
With reference to
Additionally, the rails 69 may be arranged such that the electronic circuitry may be slidably displaced into its service position from both the first side 15 and the second side 16, depending on which door 54a and 54b maintenance personnel selects to access the electronic circuitry 28. Thus, the electronic circuitry 28 may be slidably displaced by means of the rails 69 in opposite directions.
b shows an alternative to the variation shown in
In
With reference to
Other variations of the inventive concept may be possible within the scope of the appended claims. For instance a transverse cross-section of the ventilation channel may be rounded or of any other suitable shape. Further, the opening need not be below the electronic circuitry, but may be on a side thereof. Thus, the conductors may be led along a vertical section of the electronics module along what would be the base of the structure 20, 20′ of the above described embodiments, which in this case would be arranged vertically instead of horizontally. Then the conductors would be led horizontally to the electronic circuitry 28 via a side wall 19 that would be arranged horizontally.
While the inventive concept has been illustrated and described in detail in the drawings and foregoing description, such illustration and description are to be considered illustrative or exemplary and not restrictive; the inventive concept is not limited to the disclosed embodiments. Other variations to the disclosed embodiments can be understood and effected by those skilled in the art in practicing the claimed inventive concept, from a study of the drawings, the disclosure, and the appended claims. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage.
Furthermore, any reference signs in the claims should not be construed as limiting the scope.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2009/063619 | 10/16/2009 | WO | 00 | 4/16/2012 |