Patent Application
20120070185
The present invention relates to an electrophotographic image forming apparatus for forming an image on a recording material in the state that a cartridge is mounted to a main assembly of the apparatus.
In the present invention, the electrophotographic image forming apparatus is an apparatus for forming an image on a recording material using an electrophotographic image forming process. Examples of the electrophotographic image forming apparatus include an electrophotographic copying machine, an electrophotographic printer (a laser beam printer, a LED printer and the like), a facsimile machine and a word processor. The recording material is a material on which the image is formed through the electrophotographic image forming apparatus and includes a sheet, an OHP sheet, an envelope, a post card, label or other sheet like material.
The cartridge is a process cartridge or a developing cartridge which is demountably mountable to a main assembly an electrophotographic image forming apparatus, and is contributable to an image forming process of forming the image on a recording material. The main assembly of the apparatus is a structural portion of the electrophotographic image forming apparatus excluding the cartridge.
The process cartridge contains at least one of process means including charging means, developing means and cleaning means and contains an electrophotographic photosensitive member on which an electrostatic latent image is formed, as a unit which is detachably mountable to the main assembly of the apparatus. The process means is actable on the electrophotographic photosensitive member. Therefore, the process cartridge may be a cartridge containing as a unit the developing means as the process means and the electrophotographic photosensitive member, the unit being detachably mountable to the main assembly of the apparatus.
Here, the process cartridge containing as a unit that electrophotographic photosensitive member and the developing means is called integral type. The process cartridge containing as a unit and the electrophotographic photosensitive member and process means other than the developing means is called separate type. With the separable type, the developing means is provided in a developing unit which is separate from the process cartridge, and a process cartridge is constituted by the developing unit and a drum unit, for example. The process cartridge can be mounted to and the mounted from the main assembly by the user. Therefore, the maintenance operation for the apparatus can be performed in effect easily.
The developing cartridge includes a developing roller and accommodates a developer (toner) for developing an electrostatic latent image formed on the electrophotographic photosensitive member by the developing roller, and it is demountably mountable to the main assembly.
In the case of the developing cartridge, the electrophotographic photosensitive member is mounted to the main assembly of the apparatus or to a cartridge supporting member (so-called drawer). Or, the electrophotographic photosensitive member is provided in the separable type process cartridge, and in the case, the process cartridge does not contain developing means. The developing cartridge can be mounted and demounted relative to the main assembly of the apparatus by the user. Therefore, the maintenance operation for the apparatus can be performed in effect easily.
Therefore, the cartridge may be an integral type process cartridge and a separable type process cartridge. The separable type process cartridge and the developing cartridge may be used as a couple. In an example of the cartridge, electrophotographic photosensitive member is fixed to a main assembly of the apparatus or a cartridge supporting member, and the developing cartridge is detachably mounted so as to function on the electrophotographic photosensitive member.
In an electrophotographic image forming apparatus, a main assembly of the apparatus is provided with a feeding opening to feed the sheets into the main assembly of the apparatus from a feeding tray. In such a case, there is a liability that external disturbance light having entered the inside of the main assembly of the apparatus through the feeding opening is reflected by surfaces of sheet feeding path or the like to reach the electrophotographic photosensitive drum (drum) main assembly of the apparatus. Then, the intended latent image written on the drum or the area around the intended image changes in the potential. As a result, unintended toner may be deposited on the image area and/or the area therearound.
US2007/274752 discloses a light blocking plate for blocking the external disturbance light from entering the main assembly of the apparatus through the feeding opening. With this structure, the external disturbance light is prevented from reaching the drum.
Japanese Laid-open Patent Application Hei 8-305243 discloses an electrophotographic image forming apparatus for forming an image on a recording material in the state that the cartridge is detachably mounted to the main assembly of the apparatus. In the case of such a detachably mountable cartridge type, a guide is necessitated to guide the cartridge to a mounting position of the main assembly of the apparatus when the cartridge is mounted or demounted relative to the main assembly.
Japanese Laid-open Patent Application 2004-224507 discloses a structure in which a sheet feeding tray is projected through the opening provided at a lower portion of the main assembly of the apparatus.
The present invention provides a further improvement of such structures. It is a principal object of the present invention to provide an electrophotographic image forming apparatus provided with a function of suppressing the external light having entered the main assembly of the apparatus from impinging on a photosensitive drum and the function of guiding the cartridge in a predetermined direction into the main assembly of the apparatus. It is another object of the present invention to provide an electrophotographic image forming apparatus comprising a light blocking member for suppressing the external light having entered the main assembly of the apparatus from impinging on a photosensitive drum, the light blocking member performing the function of guiding the cartridge in the predetermined direction into the main assembly of the apparatus.
According to an aspect of the present invention, the product cost for the electrophotographic image forming apparatus can be saved. According to another aspect of the present invention, the electrophotographic image forming apparatus can be downsized. According to a further aspect of the present invention, the outer light entering the main assembly of the apparatus can be suppressed.
According to an aspect of the present invention, there is provided an electrophotographic image forming apparatus for forming an image on a recording material in a state that a cartridge is mounted to a mounting portion of a main assembly of the apparatus, said apparatus comprising a first opening, provided in said main assembly of the apparatus, for permitting said cartridge to pass into the main assembly to mount said cartridge to said mounting portion; an openable member provided in said main assembly of the apparatus and movable between a close position for closing said first opening and an open position for opening said first opening; a second opening, provided in said main assembly of the apparatus, for permitting the recording material to pass into said main assembly of the apparatus to supply the recording material; and a light blocking member provided in said main assembly of the apparatus to suppress impingement of at least a part of external light having entered said main assembly of the apparatus through said second opening onto an electrophotographic photosensitive drum, wherein said light blocking member functions to guide said cartridge toward said mounting portion when said cartridge is mounted to said mounting portion through said first opening which is open by movement of said openable member to the open position.
These and other objects, features and advantages of the present invention will become more apparent upon a consideration of the following description of the preferred embodiments of the present invention taken in conjunction with the accompanying drawings.
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Here, in the apparatus 100 of this embodiment, a front side is a side provided with a door (openable member or outer casing) 102 for a first opening (opening for mounting and dismounting of the cartridge) for mounting and dismounting the cartridge 7 relative to the main assembly 100A. A rear side is opposite the front side. A front-rear direction is a direction (frontward direction) from the rear side toward the front side of the main assembly 100A or an opposite direction (backward direction). Left and right are left-hand and right-hand as seen from the front side. A left-light direction is a direction from the right-hand to the left-hand (leftward direction) and the opposite direction (rightward direction). Up and down are up and down with respect to the direction of gravity.
The apparatus 100 includes an electrophotographic photosensitive drum on which an electrostatic latent image is formed (electrophotographic photosensitive member of a rotatable drum type, simply drum hereinafter). It further includes process means actable on the drum 1, the process means including a charging roller 2, a laser scanner unit 3, a developing device 4, a transfer roller 5, and a cleaning device 6 in this embodiment.
The charging roller (charging means) 2 is a contact-type charging means for charging uniformly the drum 1 to a predetermined polarity and potential. The unit (image exposure means) 3 outputs a laser beam 3a modulated correspondingly to an image signal inputted from the control circuit portion 200 to scanningly expose the surface of the drum 1 charged by the charger. By this, the unit 3 forms an electrostatic latent image corresponding to the image signal on the drum 1. The developing device (developing means) 4 visualizes in the electrostatic latent image formed on the drum 1 into a developed image (toner image) by a powder developer (powdery toner).
The developing device 4 includes a developing roller (developing member) 4a for supplying the developer onto the drum 1 to develop the electrostatic latent image formed on the drum 1, and a developer accommodating portion 4b accommodating the developer. Thus, the developing roller 4a develops the electrostatic latent image formed on the drum 1 with the developer.
A transfer roller (transferring means) 5 transfers the developed image formed on the drum 1 onto the sheet S. The cleaning device (cleaning means) 6 removes a residual developer from the surface of the drum 1 after the transfer roller 4a transfers the developed image onto the sheet S. The cleaning device 6 includes a cleaning blade (cleaning member) 6a and a residual developer accommodating portion 6b. The blade 6a is in contact to the surface of the drum 1 to scrape the residual developer off the surface of the drum 1. The developer scraped off the surface of the drum 1 is accommodated in an accommodating portion 6b.
In this embodiment, the drum 1, the charging roller 2, the developing device 4, the cleaning device 6 (four means) are unified into a cartridge. In other words, in this embodiment, these means are contained in a cartridge frame 7a with a predetermined mutual positional relation to constitute an integral cartridge. That is, in this embodiment, the cartridge is a process cartridge detachably mountable to main assembly 100A.
There is provided a sheet feeding tray (first feeding portion) 8 at a lower portion of the main assembly 100A. In the tray 8, sheets S of the predetermined size are stacked. The front side of the tray 8 is projected frontwardly of the apparatus 100 from a second opening (feeding opening) provided under said openable member) 102. The opening 9 is for permitting the sheets S into the main assembly 100. The user stacks the sheets S on the tray 8, accessing it through the opening 9.
Designated by reference characters 8b is a slider which is movable relative to the groove 8c and which is effective to regulate the trailing edges of the recording materials S stacked on the tray 8 ((a) of
Above the tray 8, there is provided a manual insertion tray (second feeding portion) 10. When a special sheet S is to be fed, the user accesses to the tray 10 through the opening 9, and stacks the sheet S thereon. A width regulating plate (side guide) 10a provided in the tray 10 regulates the sheets S in the widthwise direction, thus regulating the sheets S. The special sheet S may be a sheet having an extraordinary thickness or size, that is, a sheet of paper, a post card, an envelope, for example.
Thus the second opening 9 permits the sheet S to be introduced to the tray (first feeding portion) 8 or the tray (second feeding portion) 10. The tray 10 is inclined downwardly from the inside of the opening 9 to the neighborhood of the roller 12. The tray 10 is substantially as large as the main assembly 100A in the widthwise direction. The material of the tray 10 may be the same as that of a light blocking plate 11 and will be described hereinafter.
The light blocking plate (light blocking member) 11 is provided above the tray 10 and is effective to block at least a part of external disturbance light having entered inside the main assembly 100A through the opening 9 to prevent the light from reaching the drum 1. That is, the light blocking plate 11 prevents the external light having entered the main assembly 100A through the opening 9 from reaching the drum 1. The description will be made hereinafter in more detail.
In the rear side of the tray 10, there is provided a feeding roller 12. In addition, in the rear side of the main assembly 100A, a sheet feeding path Z extends from the roller 12 to an upper portion (discharging rollers 15) in the rear side in the main assembly of the apparatus 100A. The feeding path Z includes a feeding guide 18. There are provided registration rollers 13, a transfer roller 5, a fixing device (fixing heating apparatus) 14, discharging rollers 15.
The transfer roller 5 elastically contacts to the drum 1 to constitute a nip T. Fixing device 14 includes a fixing film unit and a pressing roller. On the upper surface of the main assembly 100A, there are provided a discharging tray 16 for receiving the printed sheets S. The tray 16 is provided with an extension tray 16a which extends frontwardly of the apparatus 100.
As described above, in the front side of the apparatus 100, there is provided a first opening 101 which opens the entirety of the front side of the apparatus (
The second opening 9 is provided below the door 102 corresponding to the width of the trays 8 and 10. That is, the opening 9 is provided on the door 102 in the lower portion of the door 102 and has a width smaller than that of the door 102. The opening 9 is openable and closable by the tray 8 rotatable about the hinge 8d provided at the lower portion of the main assembly 100A. By doing so, the tray (feeding portion, recording material stacking portion) 8 has a function of stacking the sheets S and also a function as a door for closing the opening 9. In the state that the door 102 opens the opening 101, the tray 8 rotates along an inside of the door 102 to be supported by the inside of the door.
In the state that the door 102 is closed, the tray 8 rotates outwardly about the hinge 8d to open the opening 9 provided in the door 102. In this state, the tray (rotation tray) 8a cooperates with a fixed tray portion 8e provided in the main assembly 100A to stack the sheets S ((a) of
The opening 9 provided in the door 102 is capable of being opened and closed by tray 8 rotatable about the hinge 8d relative to the door 102. By doing so, the operationality is improved, and the downsizing of the apparatus is accomplished. However, it is a possible alternative that a door for opening and closing the opening 9 may be additionally provided. A locking portion for locking the door 102 to the main assembly 100A when the door 102 is closed, and a locking portion for locking tray 8 to the door 102 when the tray 8 is closed, are omitted in the Figures for the sake of simplicity. However, the locking portions may be a hook type, a snap fit type or another known type.
The image forming operation is as follows. The control circuit portion 200 controls transaction of the information with the apparatus 300 to control the image formation sequence of the apparatus 100. The circuit portion 200 controls the apparatus 100 to execute the image formation in response to a print starting signal.
More particularly, the circuit portion 200 starts a driving motor (unshown) to rotate the drum 1 in the clockwise direction indicated by an arrow at a predetermined speed. The peripheral surface of the rotating drum 1 is uniformly charged to a predetermined polarity and potential by the charging roller 2. The charging roller 2 is in contact elastically to the peripheral surface of the drum 1 and is rotated by the rotation of the drum 1. The charging roller 2 is an electroconductive roller which is supplied with a predetermined charging bias voltage through a core metal thereof from a voltage source portion (unshown) in the main assembly 100A.
By his, the outer surface of the rotating drum 1 is uniformly charged to the predetermined polarity and potential. The thus charged drum 1 is exposed to light in accordance with image information by the unit 3. More particularly, the unit 3 outputs a laser beam modulated in accordance with the image signal inputted from the circuit portion 200 and scans the charged surface of the drum 1 with the laser beam. The exposed portion of the drum surface lowers in the absolute value of the potential so that an electrostatic latent image is formed in accordance with the image information. The electrostatic latent image is developed with the developer by the developing device 4 into a visualized or developed image.
More particularly, the electrostatic latent image is developed by the developing roller 4a with the developer accommodated in the accommodating portion 4b. To the developing roller 4a a predetermined developing bias voltage is applied by a voltage source portion (unshown).
On the other hand, and the circuit portion 200 rotates the feeding roller 12 at predetermined control timing. When the sheet supply from the tray 8 is selected, a lifter plate 8a of the tray 8 is raised. By this, an top surface of a rear side of the sheet S stacked on the tray 8 is brought into contact to a bottom surface of the roller 12, by which the topmost sheet S is picked up to the rear. The topmost sheet S is separated out into a feeding path Z by a separation pad 12a contacted to the roller 12. When the sheet feeding from the tray 10 is selected, the topmost sheet S on the tray 10 is picked up to the rear.
The sheet S is separated out into the feeding path Z by the separation pad 12a. The sheet S fed out into the feeding path Z reaches a pair 13 of registration rollers which is on-off controlled in its rotation at predetermined control timing. The roller pair 13 which is at rest temporarily stops the leading end of the sheet S to correct oblique feeding of the sheet S. The roller pair 13 is rotated at the predetermined control timing to introduce the sheet S to a transfer nip T where the drum 1 end of the transfer roller 5 are contacted to each other.
More particularly, the sheet S is fed by the roller pair 13 to the transfer nip in synchronism with the image formation on the drum 1. The transfer roller 5 is rotatably supported, and is press-contacted to the drum 1 toward the center of the drum 1 by an urging spring (elastic member unshown) with a predetermined elastic force. In the process of the sheet S passing through the transfer nip T, an image transfer bias voltage having a polarity opposite the charge polarity of the developer is applied to the transfer roller 5 from the voltage source portion (unshown). By this, the developed image formed on the peripheral surface of the drum 1 is transferred sequentially onto the sheet S.
The sheet S having received the developed image is separated from the surface of the drum 1. Thereafter, the sheet S is fed to the fixing device 14 and is subjected to a fixing process (fixing). The sheet S having been processed by the fixing device 14 is discharged by a pair of rollers 15 on a discharging tray 16 and extension tray 16a as a print (copy). The surface of the drum 1 after the transfer of the developed image on the sheet S, residual toner is scraped off by the cleaning device 6 and is prepared for the next image forming operation. After completion of the cleaning process, the surface of the drum 1 is charged again.
The apparatus 100 repeats the image formation using these means by repeating the charging, exposure, development, transfer, fixing and cleaning steps.
In the cartridge 7, the developer accommodated in the developing device 4 is consumed with the use. Therefore, the cartridge 7 is provided with a means (unshown) for detecting an amount of the developer in the cartridge 7, for example, and the circuit portion 200 compares the detected remaining amount with a preset threshold for cartridge lifetime forenotice. When the detected remaining amount becomes smaller than the remaining amount value, the lifetime forenotice of the cartridge 7 is displayed on a display portion (unshown) of the apparatus 100. By this, the user is prompted for the preparation for the cartridge to exchange, or is prompted for the exchange of the cartridge, thus maintaining the quality of the output prints.
In the apparatus 100 of this embodiment, when the cartridge 7 is to be exchanged, the door 102 of the front side of the apparatus 100 is opened. By this, the opening 101 of the main assembly 100A is opened. Then, the user exchanges the cartridge 7 through the opening 101. Thus, a so-called front access type is used wherein the cartridge is exchanged in the front side of the apparatus. As described above, the front side of the main assembly 100A is provided with the opening 101 for permitting passage of the cartridge 7 to insert the cartridge 7 into the main assembly 100A and to take out the cartridge 7 from the main assembly 100A.
The main assembly 100A is provided with a door (openable member) 102 movable between a close position A (
In addition, the closed door 102 can be moved to the open position B for opening the opening 101 (
In this embodiment, the opening 9 for loading the sheets S is provided below the door 102, and when the door 102 is closed, the front side of the tray 8 is projected frontwardly through the opening 9 (
When the door 102 takes the open position B, the front side of the tray 8 is inside the opening 9. The door 102 and the tray 8 are opened and closed by the user. The opening 9 and the opening 101 may be an integral opening or may be separate openings.
The user opens the door 102. Then, the user can see the cartridge mounting portion 103 (and the trays 8 and 9) in the main assembly 100A through the opening 101. The mounting portion 103 is the space defined by the upper surface 11a of the light blocking plate 11, the lower surface of the discharging tray 16, inner surfaces of the left and right side frames 50L, 50R (
In the rear side of the mounting portion 103, the inner surfaces of the frames 50L, 50R are provided with cartridge guides (main assembly side guide portion) 17 symmetrically, respectively. The guide 17 guides the cartridge 7 in the predetermined direction relative to the main assembly 100A. The predetermined direction is oriented toward the mounting portion 103 in this embodiment.
The mounting portion 103 is the space for mounting the cartridge 7 to the image formation position K. The image formation position K is the position for the cartridge 7 to form the developed image on the sheet S. In this embodiment, it is the position shown in
The cartridge 7 of this embodiment is elongated in the axial direction (longitudinal direction) of the drum 1. The cartridge 7 is mounted and dismounted relative to the main assembly 100A in a direction substantially perpendicular to the longitudinal direction of the drum 1 (
The side covers 7L and 7R at one and the other longitudinal end portions of the frame 7a are provided with first and second positioning cylindrical bosses 7d and 7e (projection as each of the opposite ends of the cartridge 7, cartridge side portion-to-be-guided). The first positioning boss (first cartridge side portion-to-be-positioned) 7d is provided coaxially with the rotational axis of the drum 1. The second positioning boss (second cartridge side portion-to-be-positioned) 7e is provided upstream of the first positioning boss 7d with respect to the inserting direction (mounting direction) X1 in which the cartridge 7 is inserted into the main assembly 100A.
The bosses 7d, 7e are columnar. The first positioning boss 7d and the second positioning boss 7e are provided projected outwardly from the one end surface and other end surface of the cartridge 7. The boss 7d is coaxial with the drum 1. By doing so, the cartridge 7 is positioning on the basis of the drum 1 relative to the main assembly 100A. The longitudinal direction of the cartridge 7 is a longitudinal direction of the drum 1 and/or a longitudinal direction of the developing roller 4a.
The cartridge 7 is mounted to the mounting portion 103 in the following state. The description will be made referring to (b) of
The groove portions 17a, 17b are provided in the cartridge guide provided in main assembly 100A (main assembly side guide, first main assembly side guide, second main assembly side guide) 17. The guides 17 are provided in the main assembly 100A at one and the other longitudinal ends of the cartridge 7 mounted to the mounting portion 103 so as to be opposed to each other.
The guide groove portion (first guide portion) 17a3 is provided with an opening 17a4 at the lower end, and is inclined diagonally upward toward the mounting position (mounting direction X1). The guide groove portion 17a3 is provided with the groove portion 17a at the end thereof. The groove portion 17a is provided with an abutting portion 17a1 and a supporting portion 17a2.
The guide groove portion (second guide portion) 17b3 is provided with an opening 17b4 at the lower end, and is inclined diagonally upward toward the mounting position (mounting direction X1). The guide groove portion 17b3 is provided with the groove portion 17b at the end thereof. The groove portion 17b is provided with an abutting portion 17b1 and a supporting portion 17b2. The abutting portion 17a1 has an arcuate configuration to be abutted by the boss 7d, and the abutting portion 17b1 has an arcuate configuration to be abutted by the boss 7e. Normally, the boss 7e is spaced from the abutting portion 17b1 ((b) of
The supporting portion 17a2 is flat so as to support the boss 7d. The supporting portion 17b2 is flat so as to support the boss 7e. More particularly, the boss 7d is supported by the groove portion 17a and abuts an abutting portion 17a1 (end surface) of the groove portion 17a, wherein the abutment state is maintained by an elastic force (urging force) of a spring (elastic member) 17c. The spring 17c maintains the boss 7d at a predetermined position in the groove portion 17a by the elastic force thereof. The boss 7e abuts the groove portion 17b to limit rotation of the cartridge 7.
The boss 7d is positioned by the groove portion 17a with high accuracy, and the boss 7e is positioned in the groove portion 17b roughly. By doing so, the cartridge 7 is positioned in the main assembly 100A with high accuracy on the basis of the drum 1. When the cartridge 7 receives a rotational force for rotating the drum 1 (developing roller 4a) from the main assembly 100A, the boss 7e is brought into contact to the inner surface of the groove 17b, by which the cartridge 7 is prevented from rotating about the bosses 7d.
By this, the cartridge 7 is maintained stably in the mounting attitude of the cartridge 7 in the state that the cartridge is mounted to the mounting portion 103. In the state that the cartridge 7 is mounted, the transfer roller 5 is elastically abutted to the surface of the drum 1 exposed through the opening 7c of the frame 7a to form the transfer nip T. In addition, the door 102 is closed. By this, the drive input portion (unshown) of the cartridge 7 mounted to the mounting portion 103 and the drive output portion (unshown) of the main assembly side of the apparatus are brought into contact to each other.
In addition, the input portion (unshown) of the cartridge 7 and the bias output portion (unshown) of the main assembly side of the apparatus are brought into contact to each other. In such a state, the apparatus 100 is in the state that the image forming operation is possible. The bosses 7d, 7e are provided on one and the other longitudinal ends of the cartridge 7. The cartridge guide 17 is provided in the main assembly 100A, and is disposed at the one and the other longitudinal ends of the cartridge 7 mounted to the mounting portion 103. In the drawing, only one of them is shown.
The cartridge 7 mounted to the mounting portion 103 is dismounted from the main assembly 100A in the following manner. The user opens the door 102 to open the opening 101. An interrelating mechanism (unshown) disconnects, in response to the opening movement of the door 10, the drive input portion (unshown) and the bias voltage input portion (unshown) of the mounted cartridge 7 from the main assembly side drive output portion (unshown) and the bias output portion (unshown) of the main assembly, respectively. Then, the grip 7b of the mounted cartridge 7 can be seen through the opening 101.
The user inserts his or her hand through the opening 101, grips the grip 7b, and pulls the cartridge 7 against the elastic force of the spring (elastic member) 17c to the front in the cartridge dismounting direction X2 ((b) of
The cartridge 7 lowers from the guide 17 by the bosses 7d, 7e sliding down on the groove portions 17a1, and 17b1. And, the bosses 7d passed by the opening 17a4 downwardly, and the boss 7e moves beyond the opening 17b4 downwardly. The lower surface 7f of the frame 7a is stopped by the upper surface 11a of the light blocking plate (light blocking member) 11. The lower surface 7f is a flat surface. At this time, the boss 7d is taken out through the opening 17a4, and the boss 7e is taken out through the opening 17b4. Therefore, the cartridge 7 is in the state of disengaged from the guide 17.
The user continues to pull the cartridge in the dismounting direction X2 along the upper surface 11a of the light blocking plate, that is, using the light blocking plate 11 as a guide. The upper surface 11a is a flat surface. By this, the cartridge 7 can be taken out through the opening 101 to the outside of the main assembly 100A. The guide groove portion 17a3 is inclined diagonally upward toward the rear side of the main assembly 100A in the mounting direction X1 of the cartridge 7. In other words, the guide groove portion 17a3 inclines diagonally downward in the dismounting direction X2 of the cartridge 7 toward the front side of the main assembly 100A.
The guide groove portion 17b3 is inclined diagonally upward toward the rear side of the main assembly 100A in the mounting direction X1 of the cartridge 7. In other words, the guide groove portion 17b3 inclines diagonally downward in the dismounting direction X2 of the cartridge 7 toward the front side of the main assembly 100A. Therefore, the cartridge 7 can be mounted smoothly to the mounting portion 103 only by pushing the cartridge 7 toward the mounting portion 103. On the other hand, the user can smoothly take the cartridge 7 out of the mounting portion 103 only by pulling the cartridge 7 from the mounting portion 103.
When the cartridge 7 moves along the upper surface 11a of the light blocking plate, the flat lower surface 7f is contacted to the flat upper surface 11a. By doing so, the inclination angle of the cartridge 7 relative to the advancing direction of the cartridge 7 is regulated.
The mounting of the cartridge 7 to the main assembly 100A (mounting portion 103) is opposite the dismounting operation, as follows.
The user opens the door 102 to open the opening 101. The user grips the grip 7b. And, the user inserts the cartridge 7 through the opening 101 toward the mounting portion 103 with the opening 7c side at the leading end. At this time, that lower surface 7f of the frame 7a is placed on the upper surface 11a of the light blocking plate 11. The cartridge 7 is pushed into the main assembly toward the mounting portion 103 along the upper surface 11a of the light blocking plate, using the light blocking plate 11 as a guide. At this time, the cartridge 7 is regulated in the lateral direction by the inner surfaces of the side frames 50L, 50R.
More particularly, the cartridge 7 is pushed toward the mounting portion 103 while being regulated in the moving direction by the inner surfaces of the frames 50L, 50R. The light blocking plate 11 is provided with a rear side inclined surface 11a1, 11a2 ascending in the cartridge inserting direction X1.
In the process of the cartridge 7 being pushed to the neighborhood of the guide 17 by the user, the cartridge 7 lowers along the descending inclined surface 11a1 of the light blocking plate 11 and then rises along the ascending inclined surface 11a2, 11a3 of the guide 17. Here, as described hereinbefore, the inclination angle of the cartridge 7 relative to the advancing direction is regulated. Then, the boss 7d reaches the opening 17a4, and the boss 7e reaches the opening 17b4. More particularly, the cartridge reaches the position where the boss 7d is brought into contact to the inner wall of the opening 17a4 (inner wall of the guide groove portion 17a3), and the boss 7e is brought into contact to the inner wall of the opening 17b4 (inner wall of the guide groove portion 17b3).
Since the inclined surface 11a1 is descending, the space for permitting placement of the cartridge 7 on the light blocking plate 11 can be large. In addition, the space for permitting dismounting of the cartridge 7 from the light blocking plate 11 can be large. Therefore, the operationality when the cartridge 7 is mounted or dismounted from the light blocking plate 11 can be improved.
By the user further pushing the cartridge, the boss 7d rises along the inner surface of the groove portion 17a3, and the boss 7e rises along the inner surface of the groove portion 17b3. By this, the cartridge 7 rises away from the upper surface 11a of the light blocking plate 11 (
The abutted state is maintained by the elastic force of the spring 17c. With the state, the drum 1 is contacted to the transfer roller 5. The first guide portion 17A positions the boss 7d which is disposed downstream of the boss 7e at one and the other end portions of the cartridge 7 with respect to the mounting direction. The first guide portion 17A is provided with the opening 17a4, the groove portion 17a3 and the groove portion 17a (abutting portion 17a1, supporting portion 17a2). The first guide portion 17A guides the boss 7d upwardly when the user pushes the cartridge 7.
The boss 7e reaches the groove 17b. By this, the cartridge 7 is placed at the predetermined image formation position K (
When the cartridge 7 receives a rotational force for rotating the drum 1 (developing roller 4a) from the main assembly 100A, the boss 7e is brought into contact to the inner surface of the groove 17b, by which the cartridge 7 is prevented from rotating about the bosses 7d.
The second guide portion 17B is provided with the opening 17b4, groove portion 17b3, groove portion 17b (abutting portion 17b1, supporting portion 17b2). The second guide portion 17B guides the boss 7e upwardly, and position the boss 7e relative to the main assembly 100A when the user pushes the cartridge 7. Thus, the rotation of the cartridge 7 when the cartridge 7 receives the rotational force for rotating the drum 1 (developing roller 4a) is limited.
T the first guide portion 17A and the second guide portion 17B are integral with the guide 17. The first guide portion 17A is disposed downstream of the second guide portion 17B with respect to the inserting direction X1.
The abutment state is maintained by the urging force of the spring 17c. The boss 7e is received by the groove portion 17b. At this time, the boss 7e is supported by the supporting portion 17b2 in a rough state, that is, in the state that it is spaced from the abutting portion 17b1 (
In this manner, the rotation of the cartridge 7 is prevented. As described hereinbefore, the guide 17 causes the cartridge 7 to be mounted to the mounting portion 103, away from the light blocking plate 11 upwardly.
By doing so, the mounting attitude of the cartridge 7 is stable. In the state that the cartridge 7 is mounted, the transfer roller 5 is elastically abutted to the surface of the drum 1 exposed through the opening 7c of the frame 7a to form the transfer nip T. Then, the user moves the hand off the grip 7b and closes the door 102. By an interrelating mechanism (unshown) interrelated with the door 102, a connected state is established between the drive input portion (unshown) of the mounted cartridge 7 and a drive output portion (unshown) of the main assembly, and a connected state is established between the bias input portion (unshown) and a bias output portion (unshown) of the main assembly. In this state, the apparatus 100 is capable of image forming operation.
As described hereinbefore, the light blocking plate 11 extends from the side having the second opening 9 to below the mounting portion 103 (drum 1). The light blocking plate 11 is provided in a side having the opening 9 with a descending inclined surface 11a1 inclining relative to the horizontal direction. In addition, the light blocking plate 11 is provided in a side having the mounting portion 103 with the ascending inclined surface 11a3 (11a2) which ascends relative to the horizontal direction below the mounting portion 103. In this embodiment, the ascending inclined surfaces 11a2, 11a3 are provided, but they are not inevitable. Alternatively, the ascending surface may be constituted by a single ascending surface, or a plurality of ascending surfaces.
According to this embodiment, the side having the opening 9 is provided with a descending inclined surface 11a1, and therefore, a larger space is provided for the mounting and demounting operation of the cartridge 7 relative to the main assembly 100A. In addition, according to the present invention, the side having the mounting portion 103 is provided with the ascending inclined surface 11a3, and therefore, the impingement of external light onto the drum 1 can be efficiently suppressed. In addition, only by inserting the cartridge 7, the cartridge 7 can be guided along the guide 17 to the mounting portion 103
As described hereinbefore, the guide (main assembly side guide) 17 provided in the main assembly 100A includes the guide (first main assembly side guide) 17 provided at one longitudinal end portion of the mounting portion 103 and the guide (second main assembly side guide) 17 provided at the other longitudinal end portion of the mounting portion 103 The second main assembly side guide is omitted in the Figures for the sake of simplicity.
The first main assembly side guide 17 and the second main assembly side guide (unshown) are provided with guide groove portions (first guide portion) 17a3 provided at a downstream position with respect to the mounting direction X1 of the cartridge 7. The first main assembly side guide 17 and the second main assembly side guide (unshown) are provided with guide groove portions (second guide portion) 17b3 disposed upstream of the guide groove portion 17a3 with respect to the mounting direction X1
When the cartridge 7 moves along the ascending inclined surfaces 11a2, 11a3, the guide groove portion 17a3 upwardly guides the first positioning boss (first cartridge side portion-to-be-positioned) 7d provided at each of one and the other longitudinal ends of the cartridge 7. The guide groove portion 17b3 upwardly guides the second positioning boss (second cartridge side portion-to-be-positioned) 7e provided upstream of the boss 7d with respect to mounting direction X1, at one and the other longitudinal ends. The guide 17 mounts the cartridge 7 to the mounting portion 103 in the state that it is above and spaced from the light blocking plate 11
Therefore, the cartridge 7 does not contact the light blocking plate 11 in the state that the cartridge 7 is mounted to the mounting portion 103. Therefore, the cartridge 7 does not interfere with the light blocking plate 11 in the state that it is mounted to the mounting portion 103. For this reason, the cartridge 7 can be positioned with high accuracy to the mounting portion 103. As described hereinbefore, when the cartridge 7 moves along the ascending inclined surfaces 11a1, 11a2, the first guiding portion 17A upwardly guides the boss 7d of the cartridge 7, and mounts the cartridge 7 to the mounting portion 103 in the state that the cartridge 7 is away from the light blocking plate 11.
The second guide portion 17B guides the boss 17e upwardly and mounts the cartridge 7 in the state that the cartridge 7 is above and spaced from the light blocking plate 11. When the cartridge 7 is taken out of the mounting portion 103, the opposite steps are carried out. By the user pulling the cartridge 7 out, the cartridge 7 moves toward the front side while lowering along the guide portions 17A, 17. The cartridge 7 is guided toward the front side while being supported by the light blocking plate 11 and is removed from the main assembly 100A.
According to this embodiment, the mounting operation of cartridge 7 to the mounting portion can be improved despite the fact that the light blocking plate 11 is utilized for the guide, too. In addition, the dismounting operation of the cartridge 7 from the mounting portion 103 can be improved. According to this embodiment, the positioning accuracy of the cartridge 7 relative to the mounting portion 103 is improved despite the fact that the light blocking plate 11 is utilized for the guide, too.
In the embodiment, the opening 9 for permitting the introduction of the sheet S to the tray 8 and the tray 10 is not provided a door for closing the opening. Instead, the embodiment utilizes the tray 8 as the openable member as described hereinbefore. This is done, in this embodiment, particularly taking into account the fact that the opening 9 is usually kept open to make the loading operation easy.
When the apparatus 100 is packaged, or when the apparatus 100 is not used for long term, the tray 8 is folded to close the opening 9. By doing so, a projection region from the main assembly 100A is not provided by the tray 8. Therefore, in this embodiment, the opening 9 is normally kept open. Then, there is a liability that external disturbance light L (arrow in (a) of
In this embodiment, the light blocking plate 11 is provided above the manual feeding tray 10. The light blocking plate 11 extends from the front side to the rear side, more particularly from a neighborhood of upper end of the opening 9 below the mounting portion 103. In the rear side, it is below the drum 1. The front side of the light blocking plate 1 is preferably above the upper end of the opening 9a, since then the amount of the light entering toward the cartridge 7 can be prevented effectively. The light blocking plate 11 extends in the widthwise direction as far as the inner width of the main assembly 100A.
More particularly, one end, with respect to the widthwise direction, of the light blocking plate 11 is fixed to the frame 50L, and the other end is fixed to the frame 50R. The material of the light blocking plate 11 is a mold material such as ABS, PC+ABS or the like, or a metal plate member such as Si coated steel plate. Or, it may be a rigid plastic resin material or the like exhibiting a light blocking property.
Here, ABS is an acrylonitrile-butadiene-styrene, and PC is polycarbonate. The material of the light blocking plate 11 may be any if it can perform the function of blocking light and has strength enough to support and guide the cartridge 7. The light blocking plate 11 functions to block at least a part of the external disturbance light L having entered the main assembly 100A through the opening 9 to prevent it from reaching the drum 1.
That is, the light blocking plate 11 is effective to reduce the external disturbance light L impinging on the drum 1. In this manner, the deterioration of the image quality attributable to the external disturbance light L is prevented. This is because the impinging light may change the potential of the latent image with the result that an unwanted developer is deposited on the image area or therearound, which leads to the deterioration of the image quality.
With this structure described above, the light blocking plate 11 is effective to block the external disturbance light L and to guide the cartridge 7 upon mounting and demounting it relative to the main assembly. By doing so, the guide 17 provided to guide the cartridge 7 can be downsized and simplified, by which the product cost can be reduced.
In other words, at one and the other ends of the light blocking plate 11 (with respect to the widthwise direction, that is, left-light direction), the guiding rails (regulating portion) 11L, 11R are integrally provided folded upwardly. The rails 11L and 11R extend from the opening 101 side to the position of the guide 17 and are symmetrical right and left. When the cartridge 7 is mounted to and demounted from the mounting portion 103, the bosses (projections) 7d, 7e provided at one and the other end portions of the cartridge 7 is placed on the rail 11L and 11R, respectively. By doing so, the lower surface 7f of the cartridge 7 can be raised from the upper surface 11a of the light blocking plate 11.
In this state, the bosses 7d, 7e are slid on the rails 11L, 11R when the cartridge 7 is moved. Therefore, the cartridge 7 can be mounted and demounted relative to the main assembly 100, without the lower surface 7f contacting the upper surface 11a. The structures of this embodiment are similar to the apparatus 100 of Embodiment 1 except for the above-described rails 11L and 11R. Therefore, detailed description is omitted for the sake of simplicity. According to this embodiment, the advantageous effects of the apparatus 100 of Embodiment 1 can be provided similarly. In addition, when the cartridge 7 is mounted to and demounted from the main assembly, it can be avoided that the drum 1 contacts directly to the light blocking plate 11 or the like.
In Embodiment 3 of the present invention, the light blocking plate 11 is rotatable relative to the main assembly 100A.
The fixed light blocking plate portion 11-1 provides ascending surfaces 11a2, 11a3. In a connecting portion relative to the fixed light blocking plate 11-1, the front side portion 11-2 is rotatable up and down between the side frames 50L and 50R about a shaft 11c provided between the side frames 50L and 50R. The front side portion 11-2 is called rotatable light blocking plate (rotatable light blocking member).
The rotatable light blocking plate 11-2 provide a descending surface 11a1. The light blocking plate 11-1 and the light blocking plate 11-2 function to block at least a part of the external disturbance light a having entered the main assembly 100A through the opening 9 to prevent it from impinging on the drum 1. That is, the external disturbance light L impinging on the drum 1 is reduced.
The light blocking plate 11-2 rotates about the shaft 11c in interrelation with the opening and closing operations of the door 102. This will be described. The front sides of the inner surfaces of the frames 50L, 50R of the main assembly 100A are provided with light blocking plate cam plates 25 which are the same in configuration and symmetrical left and right and which are slidable up and down. The cam plates 25 is provided with an elongated hole 25a with which an end portion of a horizontal shaft 11d provided at the front side of the light blocking plate 11-2 is engaged. In this manner, the light blocking plate 11-2 and the cam 25 are connected with each other by the horizontal shaft 11d and the elongated hole 25a.
Therefore, up and down movement of the cam 25 rotates the light blocking plate 11-2 up and down about the shaft 11c. To the front side, an outer casing cam 26 is fixed. When the door 102 is rotated relative to the main assembly 100A about the shaft 102a to open or close, the cam plate 26 rotates about the shaft 102a integrally with the door 102. The cam 26 is provided at each of one and the other ends of the main assembly 100A, and the cams 26 are the same in configuration and are symmetrical left and right. The cams 26 correspond to cams 25, respectively. The cam 25 moves up and down in interrelation with rotation of the cam 26.
As shown in
Thus, the position of the light blocking plate 11-2 is determined in the state that it is substantially in parallel with the tray 10 therebelow. By the light blocking plate 11-2 lowering in this state, the movement space usable for mounting the cartridge 7 to the mounting position 103 can be relatively large. That is, the large operation space for the mounting and demounting of the cartridge 7 can be assured. The mounting and demounting operation of the cartridge 7 relative to the main assembly 100A is carried out through the opening 101 similarly to Embodiment 1 in the state that the door 102 is opened as shown in
When the cartridge 7 is inserted into the main assembly 100A, the guiding is effected by the guide 17 adjacent the positioning place and is effected by the light blocking plates 11-2 and 11-1 otherwise, similarly to Embodiment 1. As shown in
In the description of this embodiment, the same reference numerals as in Embodiments 1 and 2 are assigned to the elements having the corresponding functions in this embodiment, and the detailed description thereof is omitted for simplicity. According to this embodiment, as shown in
Thus, the apparatus can be downsized while assuring sufficiency of the operation region when the user moves the width regulating plate 10a, the operation region in the feeding portion when jam clearance operation is carried out adjacent the feeding portion, and the gap between the light blocking plate 11 and the scanner 3 for the mounting and demounting of the cartridge 7.
Part (a) of
The light blocking plate 11-2, in a free state, is raised by the elastic force of the spring 28 and is kept in the upper position thereby. By this, the light blocking plate 11-2 is rotated about the shaft 11c toward the mounting portion 103 and kept there. The position of the light blocking plate 11-2 is determined in the state that it is inclined relative to the tray 10 below the light blocking plate 11-2 is retracted from the tray 10). In this state, a relatively large operation space, that is, a large space between the tray 10 and the light blocking plate 11-2 can be assured for supplying the sheets S into the tray 10.
When the cartridge 7 is mounted and dismounted relative to the main assembly 100A, the light blocking plate 11-2 is manually raised against the elastic force of the spring 28 after the user opens the door 102. Or, the light blocking plate 11-2 is lowered against the elastic force of the spring 28 by the weight of the cartridge 7. The light blocking plate 11-2 can be pushed down until it is stopped by a stopper pin 29. In the description of this embodiment, the same reference numerals as in Embodiments 1-3 are assigned to the elements having the corresponding functions in this embodiment, and the detailed description thereof is omitted for simplicity.
Part (b) of
Normally, when the user mounts the cartridge 7 to the mounting portion 103, the user pushes the cartridge 7 to the image formation position K and sets it in the mount position. The set position is the position where the dowel 7d is engaged with the engagement, and the dowel 7e is engaged with the groove 17b. With the structure of the embodiment, even when the cartridge 7 is not inserted to the image formation position K where the transfer roller 5 is contacted to the drum 1 ((b) of
More particularly, by the upward rotation force of the light blocking plate 11, the surface 11d of the light blocking plate 11 is contacted to the surface 7h of the cartridge 7, by which the cartridge 7 is pushed in the inserting direction X1. By this, the cartridge 7 is guided to the image formation position K.
With this structure, even when the cartridge 7 is not sufficiently pushed into the mounting portion 103, the cartridge 7 can be automatically pushed to a sufficient extent in interrelation with the rotation of the light blocking plate 11. Therefore, the usability when the cartridge 7 is inserted can be improved. As the structure for pushing the cartridge 7, the door 102 is provided with a projection or the like (unshown). When the door 102 rotates, the projection or the like abuts to the cartridge 7.
By this, the cartridge 7 can be pushed further. However, in this embodiment, the distance between the position of the light blocking plate 11 and the image formation position K is quite small. Therefore, according to this embodiment, the pushing structure can be downsized and simplified as compared with the above-described case in which the door 102 is provided with a projection. In the description of this embodiment, the same reference numerals as in Embodiments 1-4 are assigned to the elements having the corresponding functions in this embodiment, and the detailed description thereof is omitted for simplicity.
The door 102 is rotated about the shaft 102a upwardly to the close position A closing of the opening 101 (
By this, the opening 101 is widely opened. The opening state of the door 102 is stably maintained by a stopper member (unshown). The upper surface (inner surface of the door) 102b, when the door 102 is open, is substantially flush with the upper surface 11a of the light blocking plate 11. The opening 9 is open in the front side of the main assembly 100A below the shaft 102a.
The mounting and demounting operation of mounting and demounting the cartridge 7 to the mounting portion 103 is carried out through the opening 101 when the door 102 is in the open position (
In such a case, in this embodiment, the upper surface 102b of the door 102 opened to the open position B functions as a guide together with the upper surface 11a of the light blocking plate 11 when the cartridge 7 is inserted into and removed from the main assembly 100A. The insertion track of the cartridge 7 is such that the lower surface 7f of the cartridge 7 moves into the main assembly 100A first along the upper surface 102b of the door 102.
Then, similarly to Embodiment 1, it is guided by the upper surface 11a of the light blocking plate 11. The guiding upon inserting the cartridge 7, is effected by the guide 17 in the neighborhood of the mounting portion 103 (set position), and is effected by the upper surface 102b of the opened door 102 and the upper surface 11a of the light blocking plate 11 in the other positions, similarly to Embodiment 1. The structures for guiding the cartridge 7 to the mounting portion 103 by the guide 17 and the structures for positioning the cartridge in the mounting portion 103 are similar to those of Embodiment 1. The track for removing the cartridge 7 is opposite the track for inserting it.
As shown in (a) of
According to this embodiment, when the cartridge 7 is inserted, the cartridge 7 can be guided from the door 102. Therefore, it is not necessary to align the cartridge 7 with the opening 101 when it is inserted, as contrasted to the conventional system. Accordingly, the usability in the insertion of the cartridge can be improved. In this embodiment, it may be that a part of the light blocking plate 11 is moved interrelatedly with the door 102 to rotate, similarly to Embodiment 3, and then the same advantageous effect as with Embodiment 3 can be provided.
Part (b) of
In this embodiment, the drum 1 is provided in the main assembly 100A. An image is formed on the sheet S in the state that the developing cartridge 7A is dismountably mounted to the mounting portion 103. In the description of this embodiment, the same reference numerals as in Embodiment 1 are assigned to the elements having the corresponding functions in this embodiment, and the detailed description thereof is omitted for simplicity.
Cartridge 7A is a developing means for developing an electrostatic latent image formed on the drum 1 with a powdery developer. The cartridge 7A comprises a developing roller (developing member) 4a for developing the electrostatic latent image formed on the drum 1 with the developer, and a developer accommodating portion 4b accommodating the developer. The cartridge 7A is demountably mounted to the mounting portion 103. In the state that the cartridge is set in the mounting portion 103 in place, the developing roller 4a or spacer rollers (unshown) are contacted to the drum 1. By this, the electrostatic latent image formed on drum 1 can be developed. The drum 1 is provided in the main assembly 100A.
Therefore, in the cartridge 7A, the image formation position K is a position where the electrostatic latent image formed on the drum 1 can be developed (position shown in
In addition, there is provided a grip 7b to be gripped by the user. The inner surfaces of the frames 50L, 17R are provided with respective cartridge guides (main assembly side guide portions) 17 which are symmetrical left and right. The structures of the guide 17 are substantially the same as those of the guide 17 described in conjunction with (b) of
The structures for mounting and dismounting the cartridge 7A relative to the main assembly 100A and for positioning the cartridge 7A in the mounting portion 103 are similar to those of Embodiment 1. More particularly, the cartridge 7A is inserted through the opening 101 (
By this, the cartridge 7A is set in place in the mounting portion 103. In this state, the developing roller 4a or the spacer roller (unshown) is contacted to the drum 1. By this, the electrostatic latent image formed on drum 1 can be developed.
According to this embodiment, a part of the guide portions 17A, 17B is common. More particularly, the bosses 7d, 7e enter the grooves 17a3, 17b3 through the common openings 17a4, and 17b4. The bosses 7d, 7e move upwardly while being guided by the grooves 17a3, 17b3. And, the cartridge 7A is positioned to the mounting portion 103 in the state that the boss 7d abuts the abutment portion 17a1.
In this state, the cartridge 7A is above the light blocking plate 11. In the dismounting of the cartridge 7A from the main assembly 100A, the process is reverse. According to this embodiment, the boss 7d is coaxial with the axis of the developing roller 4a.
Also in this embodiment, the similar advantageous effects as with the above-described embodiments are provided.
Parts (a) and (b) of
The width of the light blocking plate 11 is approx. 280 mm, and is substantially the same as the width of the opening 101. In (b) of
In the foregoing embodiments of the present invention, the external light is substantially prevented from impinging on the drum 1 by the tray 8 and the light blocking plate 11. However, it is an alternative within the present invention that the arrangement of the light blocking plate 11 is selected so that the external light is substantially prevented from impinging on the drum 1 without using the tray 8.
According to the foregoing embodiments, the means for guiding the cartridge 7 (7A) in the predetermined direction into the main assembly 100A can perform the function of substantially preventing the external light having entered the main assembly 100A from impinging on the photosensitive drum 1.
In addition, according to the foregoing embodiments, the light blocking plate (light blocking member) 11 for substantially preventing the external light having entered the main assembly 100A from impinging on the photosensitive drum 1 functions also as the guide means for guiding the cartridge 7 (7A) in the predetermined direction into the main assembly 100A
These advantageous effects are contributable to downsize the apparatus. In addition, according to the foregoing embodiments, the external light entering the main assembly 100A can be suppressed.
1.
While the invention has been described with reference to the structures disclosed herein, it is not confined to the details set forth and this application is intended to cover such modifications or changes as may come within the purpose of the improvements or the scope of the following claims.
This application claims priority from Japanese Patent Application No. 212045/2010 filed Sep. 22, 2010 which is hereby incorporated by reference.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2010-212045 | Sep 2010 | JP | national |
