The present invention relates to an electrophotographic image forming apparatus which forms an image on recording medium while the image formation cartridge, or cartridges, therefor remain removably mounted in the main assembly of the image forming apparatus.
There has been proposed a structural arrangement for mounting two or more process cartridges on a cartridge supporting member which is movable relative to the main assembly of an image forming apparatus (U.S. Laid-open Patent Application 2007-77087). This structural arrangement makes it possible to simultaneously insert two or more development cartridges into the main assembly of an image forming apparatus.
Next, an example of image forming apparatus, which is conventional in structure, will be described.
A conventional image forming apparatus is structured so that a development cartridge, that is, a cartridge having a development roller, is removably mountable in the image assembly of the image forming apparatus.
More concretely, a development cartridge is removably mounted in a cartridge tray, which is supported by the main assembly of the image forming apparatus so that it can be moved relative to the main assembly. The cartridge tray is supported by a tray holding member so that it is slidingly movable in the direction intersectional to the lengthwise direction of a photosensitive drum.
After the opening of the cartridge mounting door of the main assembly of the image forming apparatus, the cartridge tray can be pulled out of the main assembly of the image forming apparatus. When the cartridge tray is outside the main assembly while holding the development cartridges, there is nothing on and above the cartridges, making it possible for the cartridges to be removed from the main assembly in the upward direction.
The image forming apparatus described above is provided with a recording medium feeder tray, in which multiple sheets of recording medium are storable in layers, and which can be pulled out of the main assembly. The sheets of recording medium in the recording medium feeder tray are fed into the main assembly by a feed roller, which makes up a part of the recording medium feeding portion of the main assembly. As each sheet of recording medium is conveyed into the interface between each process cartridge and a transfer belt, an image is transferred onto the sheet of recording medium. Then, the sheet of recording medium is discharged from the main assembly by a pair of discharge rollers 22 and 23, which makes up the recording medium discharging portion of the main assembly.
If an electrophotographic color image forming apparatus which is conventional in structure becomes jammed with a sheet, or sheets, of paper (recording medium), or the like, it is reasonable to think of pulling the jammed paper from the recording medium feeding portion and/or the recording medium discharging portion after pulling the recording medium feeder tray. If it is impossible to remove the jammed paper from the recording medium feeding portion or/and recording medium discharging portion, it is reasonable to think of removing the jammed paper after disengaging the cartridge tray from the main assembly to secure an operational space for removing the jammed paper.
It is also reasonable to think that in order to remove the cartridge tray from the main assembly of the image forming apparatus structured as described above, however, it is necessary to carry out the operation for disengaging the cartridge tray from the main assembly.
Thus, the primary object of the present invention is to improve in usability an electrophotographic image forming apparatus, which employs a cartridge supporting member, by making it unnecessary to remove the cartridge supporting member in order to secure an operational space for such an operation as removing jammed paper or the like.
According to an aspect of the present invention, there is provided An electrophotographic image forming apparatus for forming an image on a recording material in the state that cartridge is detachably mounted to a main assembly of said electrophotographic image forming apparatus, said electrophotographic image forming apparatus comprising an opening; a cartridge supporting member linearly movable through said opening between an inside position, in said main assembly of the apparatus, for forming an image using said cartridge and an outside position which is outside said main assembly of the apparatus; retracting means for retracting said cartridge supporting member from a region in which said cartridge supporting member faces said opening, in the state that cartridge supporting member is in the outside position; and locking means for releasably locking said cartridge supporting member at the retracted position.
As described above, the present invention makes it possible to move the cartridge supporting member of an electrophotographic image forming apparatus away from the area, in which the cartridge supporting member squarely faces the cartridge mounting opening of the apparatus, after moving the cartridge supporting member from its inward position (image forming position) to its outward position. Thus, the present invention can create the operational space for taking care of paper jam or the like without disengaging the cartridge supporting member from the main assembly of the image forming apparatus.
These and other objects, features, and advantages of the present invention will become more apparent upon consideration of the following description of the preferred embodiments of the present invention, taken in conjunction with the accompanying drawings.
a) and 1(b) are sectional views of the image forming apparatus in the first preferred embodiment of the present invention.
a) and 2(b) are sectional views of the image forming apparatus in the first preferred embodiment of the present invention.
a) and 3(b) are perspective views of the cartridge tray in the first preferred embodiment.
a) and 4(b) are perspective views of the image forming apparatus in the first preferred embodiment.
a) and 5(b) are sectional views of the cartridge tray in the first preferred embodiment of the present invention, which are for describing the method for supporting the cartridge tray after the cartridge tray is rotationally moved into the displacement position.
a) is a perspective view of the cartridge tray guiding member in the first preferred embodiment of the present invention, which is for describing the structure of the cartridge tray guiding member, and
a) is a sectional view of the image forming apparatus in the second preferred embodiment of the present invention, and
a) is a sectional view of the image forming apparatus in the second preferred embodiment of the present invention, and
Hereafter, the present invention will be described in detail with reference to some of the preferred embodiments of the present invention. However, the measurement, materials, shapes, and relative positioning of the structural components in these embodiment are to be modified based on the structure of the image forming apparatus to which the present invention is applied, and/or the conditions under which the image forming apparatus is operated. That is, the preferred embodiments of the present invention, which will be referred to in the following detailed description of the present invention, are not intended to limit the present invention is scope.
First, referring to
[Description of General Structure of Image Forming Apparatus]
First, referring to
This electrophotographic image forming apparatus has: a sheet feeder tray 13 in which multiple sheets of recording medium 14 (paper) are stored in layers; a feeding-and-conveying roller 15, which makes up a recording medium feeding-and-conveying portion of the apparatus; a transfer belt 18; a fixation film 20 and a pressure roller 21, which make up a fixing apparatus; a laser scanner; etc. These components are in the shell of the main assembly A of the image forming apparatus (which hereafter may be referred to simply as main assembly A). The main assembly A is provided with a cartridge tray 26, which is a cartridge supporting member and is removably supported by the main assembly A. The cartridge tray 26 removably supports process cartridges 9, 10, 11, and 12. Each of the process cartridges 9, 10, 11, and 12 has an electrophotographic photosensitive drum (1, 2, 3, and 4, respectively), a development roller (5, 6, 7, and 8, respectively, etc. The development roller is a processing means, which is for processing the photosensitive drum. Each of the process cartridges 9, 10, 11, and 12 is removably supported by the abovementioned cartridge tray 26 so that as the cartridge tray 26 is moved into the preset position in the main assembly A, each process cartridge is precisely placed in its preset position (image formation position) in the main assembly A. Incidentally, in the case of this image forming apparatus, the process cartridges 9, 10, 11, and 12 contain yellow, magenta, cyan, and black developers, respectively. The cartridge tray 26 is structured so that the process cartridges 9, 10, 11, and 12 are held in parallel by the cartridge tray 26. The electrophotographic image forming apparatus is a color image forming apparatus capable of forming a full-color image on recording medium.
The sheets of recording paper 14, which are stored in layers in the feeder tray 13, are fed out of the feeder tray 13 by the feed roller 15, which is being rotated in the counterclockwise direction in the drawing, into the main assembly A, and then, is sent to the transfer belt 18.
The photosensitive drums 1, 2, 3, and 4 are being rotated in the clockwise direction in the drawing. As they are rotated, an electrostatic latent image is sequentially formed on each of the photosensitive drums 1, 2, 3, and 4, across their peripheral surfaces, by beams of laser light from the laser scanner 25. Then, the electrostatic latent images are developed by the development rollers 5, 6, 7, and 8, into images formed of toner (which hereafter will be referred to simply as toner images).
The toner images are transferred onto the sheet of recording paper 14. After the transfer of the toner images onto the recording paper 14, the recording paper 14 is sent to the nip between the fixation film 20 and pressure roller 21, and is conveyed through the nip. While the recording paper 14 is conveyed through the nip, the recording paper 14 and the toner images thereon are subjected to heat and pressure. As a result, the toner images become fixed to the recording paper 14.
After the fixation of the toner images to the recording paper 14, the recording paper 14 is discharged into a delivery tray 24 by a pair of discharge rollers 22 and 23, which make up the recording paper discharging portion of the main assembly A.
[General Description of Process Cartridge Replacement Method]
b), 2(a), and 2(b) are sectional views of the first preferred embodiment of the electrophotographic image forming apparatus in accordance with the present invention, which is for describing the method for replacing the process cartridges in the cartridge tray 26. Next, the method for replacing the process cartridge in this image forming apparatus will be described.
The cartridge tray 26 is held to the main assembly A of the image forming apparatus by a tray supporting member 27, so that it can be slidably moved in a straight line in the horizontal direction in
The above-described electrical contacts and the like are on the lengthwise end of the cartridge tray 26, from which the process cartridges in the tray are not driven. The position of the electrical contacts does not need to be limited to the lengthwise end of the cartridge tray 26, from which the process cartridges in the tray are not driven. That is, they may be placed on the lengthwise end of the cartridge tray 26, from which the process cartridge in the tray are driven. Incidentally,
A door 28 is attached to the main assembly A of the image forming apparatus, and is rotationally movable relative to the main assembly A. It is the member that is to be opened or closed to expose or cover, respectively, the opening B of the main assembly A to carry out such operations as removing jammed paper or the like, or replacing the process cartridge(s).
a) is a sectional view of the image forming apparatus, the cartridge tray 26 of which is in its outward position O of the main assembly A, into which the cartridge tray 26 was pulled out from the inside of the main assembly A, which was exposed by the opening of the door 28. When the cartridge tray 26 is in the position shown in
Next, referring to
The operation for mounting the process cartridges 9, 10, 11, and 12 into the main assembly A is opposite in procedure from the operation for removing the process cartridges from the main assembly A. That is, first, the cartridge tray 26 is to be pulled out of the main assembly A, and moved into its outward position O (
a) is a perspective views of the main assembly A of the image forming apparatus, the door 28 of which is open, and the cartridge tray 26 of which is in its preset outward position O.
[General Description of Cartridge Tray Rotating Method]
Next, referring to
Referring to
The guiding member 73 is a member for guiding the cartridge tray 26 leftward or rightward of the abovementioned opening B, relative to the direction in which the cartridge tray 26 is moved out of, or into, the main assembly A, while keeping the cartridge tray 26 horizontal, after the cartridge tray 26 is moved out of the main assembly A and into its preset outward position O. Incidentally,
Next, referring to
Referring to
Further, as the cartridge tray 26 is moved into the outward position O, the rotational shaft 74 of the cartridge tray 26 engages with the shaft engaging portion 75 of the main assembly A, whereby the cartridge tray 26 becomes rotatably supported by the main assembly A. The rotational shaft 74 and shaft engaging portion 75 are shaped so that they mesh with each other, as shown in
If it is wanted to rotationally move the cartridge tray 26 leftward of the opening B (leftward of main assembly A), the cartridge tray 26 is to be pulled out of the main assembly A, and moved into its outward position O shown in
Referring also to
Next, referring to
Referring also to
Moving the cartridge tray 26 into its displacement position (shown in
Next, referring to
a) is a sectional view of the cartridge tray 26 which is remaining temporarily locked in the displacement position by the tray locking member 92 after being rotationally moved into the displacement position.
Referring to
Referring also to
Referring also to
b) is a side view of the portions of the cartridge tray 26, which are essential to the present invention, after the operation of the tray handle 93, that is, after the completion of the leftward movement (in
Referring to
If it is wanted to return the cartridge tray 26 from the displacement position T to the outward position O, the cartridge tray 26 is to be rotated about the rotational shaft 74 in the direction opposite from the abovementioned direction. As the cartridge tray 26 is rotated in the opposite direction, the cartridge tray 26 moves back into the outward position O, from which the cartridge tray 26 can be moved back into its preset position I (image forming position) in the main assembly A, and the stopper boss 85 of the cartridge tray 26 engages with the stopper claw 84 of the main assembly A.
When the cartridge tray 26 is rotationally moved back into the outward position O, the tray handle 93 is moved in the direction indicated by the arrow mark in
Referring to
As described above, in this embodiment of the present invention, after the cartridge tray 26 is moved from its inward position I to its outward position O, it can be rotationally moved about the rotational shaft 74, while remaining supported by the main assembly A, so that it can be displaced away from the area in which it squarely faces the opening B. Therefore, the operational space for taking care of paper jam or the like in the main assembly A can be created without disengaging the cartridge tray 26 from the main assembly A. That is, this embodiment of the present invention can improve an electrophotographic image forming apparatus in usability.
Next, referring to
a) is a sectional view of the image forming apparatus when the cartridge tray 26 of the apparatus is in its outward position O. The image forming apparatus in this embodiment also has a tray guiding member 76 shown in
The tray guiding member 76 is a member for displacing the cartridge tray 26 straight upward or downward of the abovementioned opening B, from the area in which it squarely faces the opening B, after the cartridge tray 26 is moved into its preset outward position O. Incidentally, the image forming apparatus in this embodiment is an example of an image forming apparatus, which is structured so that the cartridge tray 26 is displaced in the upward direction of the opening B.
Next, referring to
Referring to
Next, referring to
If it is necessary to move the cartridge tray 26 from its outward position O to the displacement position T, which is on the upward side of the opening B, all that is necessary is to pull the cartridge tray 26 in the same direction as the direction in which the cartridge tray 26 is to be pulled to be moved out of the main assembly A and placed in the outward position O. As the cartridge tray 26 is pulled as described above, it moves into the above described displacement position T. More specifically, referring to
Next, referring to
Further, the portion of the linkage claw 86, which actually locks the tray linkage 78, is slanted. Therefore, the tray linkages 78 can be unlock by pushing the cartridge tray 26 toward the main assembly A with a proper amount of force. In other words, when the cartridge tray 26 is in the abovementioned displacement position T, it can be returned to the outward position O by pushing the cartridge tray 26 toward the main assembly A with a reasonable amount of force.
As described above, in this embodiment, the cartridge tray 26 is attached to the auxiliary rails 77 with the tray linkages 78. When it is necessary to carry out such an operation as taking care of the paper jam or the like, the cartridge tray 26 is upwardly moved away, while being kept parallel to the main assembly A by the tray linkages 78, from the area in which it squarely faces the opening B, after it is moved from the inward position I in the main assembly A to the outward position O. Therefore, the operational space for taking care of the paper jam or the like in the main assembly A can be created without removing the cartridge tray 26 from the main assembly A. In other words, this embodiment also can improve an electrophotographic image forming apparatus in usability.
In the first preferred embodiment, the image forming apparatus was structured to support the cartridge tray so that the cartridge tray can be moved out of the area, in which it squarely faces the opening B, in the leftward direction after being moved from the inward position I to the outward position O. This embodiment, however, is not intended to limit the present invention in terms of the direction in which the cartridge tray is to be moved out of the area in which it squarely faces the opening B. That is, even if an image forming apparatus is structured so that the cartridge tray can be moved out of the area, in which it squarely faces the opening B, in the rightward direction, after being pulled out of the main assembly A, the same effects as those described above can be achieved.
Also in the first preferred embodiment, the image forming apparatus was structured so that the cartridge tray is provided with the rotational shaft, about which the cartridge tray can be rotationally moved, and the means for displacing the cartridge tray away from the area in which the cartridge tray squarely faces the opening B, after the cartridge tray is moved from the inward position to the outward position, whereas the main assembly is provided with the tray locking member engaging portion. However, this embodiment of the present invention is not intended to limit the present invention in scope. That is, an electrophotographic image forming apparatus may be structured so that the main assembly is provided the means for displacing the cartridge tray away from the abovementioned area, and the cartridge tray is provided with the tray locking member engaging portion. Such a structural arrangement can also provide the same effects as those achieved by the first preferred embodiment.
Further, in the second preferred embodiment described above, the image forming apparatus was structured so that the cartridge tray was supported to allow the cartridge tray to be upwardly displaced after being moved from the inward position to the outward position. This embodiment, however, is not intended to limit the present invention is scope. That is, an electrostatic image forming apparatus may be structured so that the cartridge tray can be downwardly displaced from the area in which it squarely faces the opening B, after being pulled out of the main assembly A and moved into the outward position. Such a structural arrangement also can provide the same effects as those described above.
Further, in the preceding preferred embodiments described above, the process cartridges were removably mountable in the main assembly of the image forming apparatus. The preceding embodiments, however, are not intended to limit the present invention in scope. That is, the present invention is also applicable to electrophotographic image forming apparatuses structured so that process cartridges are removably mountable in the cartridge supporting member which is movably supported by the main assembly. Further, the process cartridges in the preceding embodiments were such process cartridges that have a photosensitive drum, a development roller, etc. However, the preceding embodiments are not intended to limit the present invention in terms of the process cartridge design. That is, the present invention is applicable to any process cartridge which integrally comprises an electrophotographic photosensitive drum, and one or more processing means which process the electrophotographic photosensitive drum, and which are removably mountable in the main assembly of an electrophotographic image forming apparatus. More concretely, all that is necessary for the present invention to be applicable to a given process cartridge is that the process cartridge is made up of an electrophotographic photosensitive drum, at least one among the abovementioned processing means, that is, the developing means, charging means, and cleaning means, and a cartridge (shell) in which the photosensitive drum and processing means are integrally placed.
Further, in the preceding embodiments, the image forming apparatuses used four removably mountable process cartridges. However, the preceding embodiments are not intended to limit an image forming apparatus in the number of process cartridges. That is, the present invention is applicable regardless of the process cartridge count.
Further, in the preceding embodiments of the present invention, the image forming apparatuses were printers. However, the preceding embodiments are not intended to limit the present invention in terms of image forming apparatus type. That is, not only is the present invention applicable to various printers, but also, image forming apparatuses other than printers, that is, copying machines, facsimile apparatuses, multi-functional image forming apparatuses capable of performing two or more functions of the preceding apparatuses. Further, the image forming apparatuses in the preceding preferred embodiments were those which uses a transfer belt as their recording medium, and which sequentially transfer in layers toner images, different in color, onto the transfer belt. However, the preceding embodiments are not intended to limit the application of the present invention to those in the preceding embodiments. That is, the present invention is also applicable to image forming apparatuses which use an intermediary transfer member, transfer toner images, different in color, onto the intermediary transfer member, and transfer all at once the toner images from the intermediary transfer member, onto final recording medium. The effects similar to those described above can be achieved by the application of the present invention to the cartridge supporting member of any of these image forming apparatuses. Further, the recording medium may be OHP sheets, labels, etc., in addition to sheets of recording paper.
While the invention has been described with reference to the structures disclosed herein, it is not confined to the details set forth, and this application is intended to cover such modifications or changes as may come within the purposes of the improvements or the scope of the following claims.
This application claims priority from Japanese Patent Applications Nos. 249590/2008 and 191927/2009 filed Sep. 29, 2008 and Aug. 21, 2009, respectively, which are hereby incorporated by reference.
Number | Date | Country | Kind |
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2008-249590 | Sep 2008 | JP | national |
2009-191927 | Aug 2009 | JP | national |
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