The present invention relates to an electrophotographic image forming apparatus for effecting recording by developing with a developer a latent image formed on the electrophotographic photosensitive member and then transferring and fixing a developer image on a recording material (medium). The electrophotographic image forming apparatus employs the electrophotographic photosensitive member as an image bearing member to form an electrostatic latent image on the electrophotographic photosensitive member through an electrophotographic image forming process and forms an image on the recording material. For example, the electrophotographic image forming apparatus may include an electrophotographic copying machine, an electrophotographic printer (an LED printer, a laser beam printer, etc.), an electrophotographic facsimile machine, and an electrophotographic word processor. It is also possible to use a monochromatic or full-color image forming apparatus used as an output device such as a multi-function device having functions of the above-described machines or a work station. The recording material is subjected to image formation by the electrophotographic image forming apparatus and may include paper, an CHP sheet, and the like.
In recent years, a color printer is connected to and shared among a plurality of host computers through a network and is used for small-lot commercial printing (POD (print on demand)) in many cases. As a representative printer, the electrophotographic image forming apparatus with a low running cost and easy maintenance is used. In the electrophotographic image forming apparatus, exchange of consumables such as the electrophotographic photosensitive member and the developer is enabled to reduce the running cost. Further, in order to facilitate the maintenance of the image forming apparatus, image forming apparatuses enable a user to exchange the above-described consumables. For example, such an electrophotographic image forming apparatus that the exchange of the consumables such as the photosensitive member or the developer is enabled to realize the reduction in running cost and easy exchange of the above-described consumables by the user has been known (Japanese Patent No. 3592522). In the image forming apparatus, a drum cartridge including a photosensitive drum and a developing cartridge accommodating the developer are mountable to a holder member and the holder member can be pulled out from a main assembly of the image forming apparatus (apparatus main assembly).
In the image forming apparatus (of Japanese Patent No. 3592522), the drum cartridge and the developing cartridge can be exchanged in any order in a state in which the holder member is pulled out from the apparatus main assembly. For this reason, there was a possibility that the user erroneously demounted the drum cartridge from the holder member earlier than the developing cartridge even in the case where only the developing cartridge was required to be exchanged due to consumption of the developer. In such a case, the user is required to mount the erroneously demounted drum cartridge to the holder member again. Thereafter, the user is required to demount and exchange the developing cartridge. Normally, an exchange frequency of the developing cartridge is higher than that of the drum cartridge. Therefore, an electrophotographic image forming apparatus improved in exchange operativity of the cartridge has been desired.
The present invention has been accomplished in view of the above-described problem when an image forming apparatus is utilized for the POD (print on demand).
A principal object of the present invention is to provide an electrophotographic image forming apparatus which has enabled individual exchange of consumables such as a photosensitive member and a developer and has realized improvement in cartridge exchange operativity.
Another object of the present invention is to provide an electrophotographic image forming apparatus which has realized easy cartridge exchange by a user.
A further object of the present invention is to provide an electrophotographic image forming apparatus capable of suppressing erroneous demounting of a cartridge, which is not required to be exchanged, from a cartridge supporting member by the user.
A further object of the present invention is to provide an electrophotographic image forming apparatus which has realized demounting of a developing cartridge, which is higher in exchange frequency than a drum cartridge, from a cartridge supporting member earlier than the drum cartridge.
A further object of the present invention is to provide an electrophotographic image forming apparatus improved in mounting and demounting operativity of the cartridge with respect to the cartridge supporting member by the user.
According to an aspect of the present invention, there is provided an electrophotographic image forming apparatus for forming an image on a recording material in a state in which a drum cartridge including an electrophotographic photosensitive drum is detachably mountable to a main assembly of the electrophotographic image forming apparatus and in a state in which a developing cartridge including a developing roller for developing with a developer an electrostatic latent image formed on the electrophotographic photosensitive drum and including a developer accommodating portion for accommodating the developer is detachably mountable to the main assembly, the electrophotographic image forming apparatus comprising:
a cartridge supporting member movable, in a state of detachably supporting the drum cartridge and the developing cartridge, between an inside position in which the cartridge supporting member is located inside the main assembly and from which the drum cartridge and the developing cartridge are movable to an image forming position in which the drum cartridge and the developing cartridge effect image formation and an outside position in which the cartridge supporting member is located outside the main assembly and in which the drum cartridge and the developing cartridge are mountable and demountable; and
a preventing member, provided to the developing cartridge, for preventing demounting of the drum cartridge from the cartridge supporting member in a state in which the developing cartridge is supported by the cartridge supporting member.
According to the present invention, it is possible to provide an electrophotographic image forming apparatus which has enabled individual exchange of consumables such as a photosensitive member and a developer and has realized improvement in cartridge exchange operativity.
According to the present invention, it is also possible to provide an electrophotographic image forming apparatus which has realized easy cartridge exchange by a user.
According to the present invention, it is also possible to provide an electrophotographic image forming apparatus capable of suppressing erroneous demounting of a cartridge, which is not required to be exchanged, from a cartridge supporting member by the user.
According to the present invention, it is also possible to provide an electrophotographic image forming apparatus which has realized demounting of a developing cartridge, which is higher in exchange frequency than a drum cartridge, from a cartridge supporting member earlier than the drum cartridge.
According to the present invention, it is also possible to provide an electrophotographic image forming apparatus improved in mounting and demounting operativity of the cartridge with respect to the cartridge supporting member by the user.
These and other objects, features and advantages of the present invention will become more apparent upon a consideration of the following description of the preferred embodiments of the present invention taken in conjunction with the accompanying drawings.
a) is a perspective view showing an interrelating mechanism for interrelating the door with a tray holding member, and
a) is a schematic view for illustrating the interrelating state between the opening/closing of the door and the tray holding member,
a) is a perspective view of an outer appearance of the drum cartridge,
a) is a perspective view of an outer appearance of the tray, and
a) is a perspective view for illustrating a state in which the tray and a frame of the image forming apparatus from which the tray is pulled out, and
a) is a cross-sectional view showing a state in which the developing cartridge is urged so that a developing roller of the developing cartridge contacts a drum of the drum cartridge,
a) is a perspective view of an outer appearance of the drum cartridge in Embodiment 2, and
a) to 14(f) are schematic views for illustrating a demounting procedure of the drum cartridge.
a) is a perspective view for illustrating a state in which the drum cartridge and the developing cartridge are mounted in a state in which the tray is pulled out in Embodiment 3, and
a) is a perspective view for illustrating a manner of demounting the drum cartridge, and
a) is a perspective view of the drum cartridge, and
a) and 18(b) are perspective views specifically showing an urged state and an urge-released state of the developing cartridge, respectively.
a) and 19(b) are side perspective views showing a driving mechanism for switching between the urged state and the urge-released state of the developing cartridge.
a) is a bottom perspective view showing the driving mechanism for switching between the urged state and the urge-released state of the developing cartridge, and
a) is a perspective view showing the urged state of the developing cartridge, and
a) is a sectional view showing a state in which the developing roller contacts the drum by urging the developing cartridge, and
[Embodiment 1]
(General Structure of Electrophotographic Image Forming Apparatus)
An electrophotographic image forming apparatus in this embodiment includes a rotatable electrophotographic photosensitive drum, an electrostatic latent image forming means for forming an electrostatic latent image on the drum, a developing means for developing with a developer the electrostatic latent image formed on the drum, and a transfer means for transferring a developer image formed on the drum. By these electrophotographic process means, the image is formed on a recording material (medium).
In the following description, a front side (front surface side) of the electrophotographic image forming apparatus means the side on which an apparatus opening/closing door (an opening/closing member) is provided. A rear side of the image forming apparatus is the side opposite to the front side. A front-rear direction includes a frontward direction toward front as seen from the rear side of the image forming apparatus, and a rearward direction is opposite to the frontward direction. The left and right sides mean the left and right sides as seen from the front side of the image forming apparatus. A left-right direction includes a leftward direction toward left as seen from the front side, and a rightward direction is opposite to the leftward direction. Upward(ly) and downward(ly) mean those with respect to a direction of a gravitational force (a vertical direction). An apparatus main assembly is a portion of an image forming apparatus except a drum cartridge and a developing cartridge.
The drum cartridge includes the rotatable electrophotographic photosensitive drum and at least one process means, except the developing means, acting on the drum and is detachably mountable to the apparatus main assembly. The developing means is used for developing with the developer the electrostatic latent image formed on the drum. The developing cartridge includes a developing roller for supplying to the drum the developer used for developing the electrostatic latent image formed on the drum and includes a developer container accommodating the developer and is detachably mountable to the apparatus main assembly.
In the apparatus main assembly 100A, first to fourth drum cartridges DR (DRY, DRM, DRC and DRK) and first to fourth developing cartridges DV (DVY, DVM, DVC and DVK) are horizontally arranged in this order with respect to a rear-to-front direction. That is, the apparatus 100 is an in-line type or tandem type image forming apparatus. A pair of the first drum cartridge DRY and the first developing cartridge DVY constitutes a yellow image forming portion. A pair of the second drum cartridge DRM and the second developing cartridge DVM constitutes a magenta image forming portion. A pair of the third drum carriage DRC and the third developing cartridge DVC constitutes a cyan image forming portion. A pair of the fourth drum cartridge DRK and the fourth developing cartridge DVK constitutes a black image forming portion. The (drum) cartridge DR and the (developing) cartridge DV are located at an image forming position PS in which the image can be formed in the apparatus main assembly 100. The cartridge DR and the cartridge DV located at the position PS are urged by an urging member described later and are held in a state in which the cartridges are positioned and fixed at a positioning portion. Further, as described later, to driving force input portions of the cartridge DR and the cartridge DV, driving force output portions of the apparatus main assembly 100A are connected.
The respective cartridges DR have the same constitution. In this embodiment, each cartridge DR includes a rotatable electrophotographic photosensitive drum 1 as a first image carrying member (hereinafter simply referred to as a “drum”). The cartridge DR also includes a charging device 2 (charging means) and a cleaning device 3 (cleaning means) as process means acting on the drum 1. The drum 1, the charging device 2 and the cleaning device 3 are integrally supported by a drum cartridge frame 5. The charging device is a contact charging roller. The cleaning device 3 is of a blade type.
The respective cartridges DV have the same constitution except that the colors of developers (toners) accommodated therein are different from each other. Each cartridge DV includes a developing roller 4a for developing the electrostatic latent image formed on the drum 1 by supplying the drum 1 of an associated cartridge DR and includes a developer container (developer accommodating portion) 4 accommodating the toner.
The container 4 of the first cartridge DVY stores yellow (Y) toner. On the surface of the drum 1 in the first cartridge DVY, a toner (developer) image of yellow (Y) is formed. The container 4 of the second cartridge DVM stores magenta (M) toner. On the surface of the drum 1 in the second cartridge DVM, a toner image of magenta (M) is formed. The container 4 of the third cartridge DVC stores cyan (C) toner. On the surface of the drum 1 in the third cartridge DVC, a toner image of cyan (C) is formed. The developing device 3 of the fourth cartridge DVK stores black (K) toner. On the surface of the drum 1 in the fourth cartridge DVK, a toner image of black (K) is formed.
In the area above the cartridges DR and DV, a laser scanner unit 11 as an image exposure means is disposed. This scanner unit 11 outputs a beam of laser light L modulated correspondingly to image (picture) information for each color input from the host device 300 into the circuit portion 200. Through an exposure window 6 provided at an upper surface of a developing cartridge frame 401, scanning exposure is performed on the surface of the drum 1 of the cartridge DR.
Below the cartridge DR and the cartridge DV, an intermediary transfer belt unit 12 is provided. This belt unit 12 includes an intermediary transfer member as a second image carrying member. In this embodiment, the unit 12 includes, as the intermediary transfer member, an endless belt 13 formed of a dielectric material and having flexibility. The belt unit 12 further includes a driving roller 14, a turn roller 15 and a tension roller 16 around which the belt 13 is stretched and circulatively moved. The driving roller 14 and tension roller 16 are disposed on the rear side of the apparatus main assembly 100A, whereas the turn roller 15 is disposed on the front side of the apparatus main assembly 100A. A lower surface of the drum 1 of each cartridge DR contacts an upper surface of an upper portion of the belt 13. This position of each cartridge DR is the image forming position PS. Inside the belt 13, four primary transfer rollers 17 are disposed so that each transfer roller 17 opposes the drum 1 in the corresponding cartridge through the upper portion of the endless belt 3. The driving roller 14 is disposed opposite to a secondary transfer roller 22 through the belt 13.
Below the belt unit 12, a sheet feeding unit 18 is disposed, which includes a sheet feeding toner 19, a sheet feeding roller 20, a separation roller 21, and the like. The sheet feeding toner 19 is detachably mountable to the apparatus 100 from the front side (front loading). As shown in
At an upper portion on the rear side of the apparatus main assembly 100A, a fixing device 23 and a sheet discharging roller pair 24 are disposed. Further, an upper surface of the apparatus main assembly 100A is used as a sheet discharging toner 25. The fixing device 23 includes a fixation film assembly 23a and a pressing roller 23b. The sheet discharging roller pair 24 includes a sheet discharging rollers 24a and 24b.
The operation carried out by this image forming apparatus to form a full-color image is as follows. The drum 1 of each cartridges DR is rotationally driven at a predetermined control speed with a predetermined control timing in a counterclockwise direction indicated by an arrow. Further, the belt 13 is rotationally driven in a clockwise direction indicated by an arrow (in the same (normal) rotational direction of the drum 1 at their contact portion) at a speed which corresponds to the speed of the drum 1. The scanner unit 11 is also driven. In synchronization with the driving of the scanner unit 11, the charging roller 2 in each cartridge DR uniformly electrically charges the surface of the drum 1 to predetermined polarity and potential with a predetermined control timing. The scanner unit 11 scans (exposes) the surface of the drum 1 of each cartridge DR with the beam of laser light L modulated correspondingly to the picture (image) signals for respective colors with a predetermined timing. As a result, an electrostatic latent image corresponding to the picture signals for corresponding color is formed on the surface of the drum 1 of each cartridge DR with a predetermined control timing. The thus formed electrostatic latent image is developed by the associated developing device 3 into a toner image.
Through the above described electrophotographic image forming process, the yellow toner image, which corresponds to the yellow color component of a full-color image is formed on the drum 1 of the first cartridge DRY. This yellow toner image is electrostatically primary-transferred onto the belt 13 by applying to the associated roller 17 a primary transfer bias of an opposite polarity to the charge polarity of the toner with a predetermined control timing.
On the drum 1 of the second cartridge DRM, a magenta developer image, which corresponds to the magenta component of the full-color image is formed, and this toner image is electrostatically primary-transferred onto the belt 13 so that it is superposed on the yellow toner image which has already been transferred on the belt 13, by applying the primary transfer bias to the associated roller 17.
On the drum 1 of the third cartridge DRC, a cyan developer image, which corresponds to the cyan component of the full-color image is formed, and this toner image is electrostatically primary-transferred onto the belt 13 so that it is superposed on the yellow and magenta toner images which have already been transferred the belt 13 by applying the primary transfer bias to the associated roller 17.
On the drum 1 of the fourth cartridge DRK, a black developer image, which corresponds to the black component of the full-color image is formed, and this toner image is electrostatically primary-transferred onto the belt 13 so that it is superposed on the yellow, magenta, and cyan toner images which have already been transferred on the belt 13 by applying the primary transfer bias to the associated roller 17.
Consequently, an unfixed full-color toner image is synthetically formed on the belt 13 by the yellow, magenta, cyan and black toner images.
After the primary transfer of the toner image onto the belt 13, the transfer residual toner remaining on the surface of the drum 1 in each cartridge DR is removed by the cleaning device 4.
Meanwhile, the sheet feeding roller 20 is driven with a predetermined control timing. As a result, sheets (recording material) P stacked on the sheet feeding cassette 19 are separated and fed one by one by cooperation of the sheet feeding roller 20 and the separation roller 21. Then, the recording material P is introduced into a nip (secondary transfer nip) between the secondary transfer roller 22 and belt 13. During nip-conveyance of the recording material P in the nip, a secondary transfer bias of an opposite polarity to the toner charge polarity is applied to the roller 22. As a result, superposed four color toner images are simultaneously transferred onto the recording material P electrostatically.
The recording material P is separated from the surface of the belt 13 and introduced into the fixing device 23, and is subjected to heat and pressure in a fixation nip of the fixing device 23. As a result, color mixing of the respective color toner images and fixation thereof on the recording material P are performed. Thereafter, the recording material P is moved out of the fixing device 23, and then, is discharged as a full-color image formation product onto the tray 25 by the discharge roller pair 24.
After the separation of the recording material P, residual toner remaining on the surface of the belt 13 is, e.g., deposited electrostatically on the surface of the drum 1 at the primary transfer portion of the first cartridge DRY in the case of this embodiment and then is removed by the cleaning device 3.
(Cartridge Exchange Method)
As each cartridge DV is used for image formation, the toner stored in the associated container 4 is consumed. For this reason, e.g., the image forming apparatus is provided with a means (not shown) for detecting an amount of the developer remaining in each cartridge DV. The detected amount of the developer in each cartridge DV is compared, by the control circuit portion 200, with a threshold value preset for issuing a prewarning or warning of its lifetime. When the detected amount of the residual developer is smaller than the threshold value, the prewarning or warning of its lifetime is displayed on a display portion (not shown). As a result, the image forming apparatus prompts the user to prepare an exchange cartridge, or to exchange the cartridge, in order to maintain an output image quality.
In this embodiment, the exchange of the cartridge DV and the cartridge DR is performed through a method in which the cartridges DV and DR are placed on a pull-out type tray 35 and is exchanged in a front-access manner in order to improve usability.
That is, the apparatus 100 is provided with an opening 30 on its front side. The opening 30 permits passing of the cartridge DV and the cartridge DR therethrough in order to demount the cartridge CV and the cartridge DR from the apparatus main assembly 100A. Further, a door 31 movable between a closing position in which the opening 30 is covered and an opening position in which the opening 30 is exposed is provided. In this embodiment, the door 31 can be rotationally moved for opening and closing about a horizontal shaft (hinge shaft) 32, on a lower side of the door 31, with respect to the apparatus main assembly 100A. As a result, the door 31 can be rotationally moved about the hinge shaft 32 in a standing (closing) direction to be placed in a closed state with respect to the apparatus main assembly 100A as shown in
Inside left and right frames 80L and 80R of the main frame of the apparatus main assembly 100A, a pair of left and right tray holding members (movable members or rail members) 34L and 34R are oppositely disposed, respectively and extend in a front-rear direction as a longitudinal (lengthwise) direction thereof. Between the holding members 34L and 34R, a cartridge tray (cartridge supporting member or movable member) 35 which is a frame member is held horizontally slidably in the front-rear direction. Each cartridge DR and each cartridge DV are demountably supported by the tray 35.
By an interrelating mechanism, described later, operated in interrelation with the rotational movement for the opening of the door 31, the holding members 34L and 34R are moved frontward and upward from the position shown in
Further, in interrelation with the movement of the holding members 34L and 34R, drive output portions on the apparatus main assembly side are disengaged from corresponding drive input portions of each of the cartridges DR and DV (driven portion disengagement). Further, urging against each cartridge by an urging member to position and fix the cartridge is removed (urging release). Further, by the above-described movement of the holding members 34L and 34R, the lower surface of the drum 1 of each cartridge DR is separated from the belt 13. The grip 35a which is exposed through the opening 30 and is provided to a front frame portion of the tray 35 is gripped together with a tray movement prevention releasing lever 36. Then, the tray 35 is sufficiently pulled out from an inside position I in which the tray 35 is located inside the apparatus main assembly 100A as shown in
In the state in which the tray 35 is pulled out to the outside position O, the tray 35 supports each cartridge DV so as to be upwardly demountable from the tray 35 as shown in
A used (spent) cartridge DV to be exchanged is demounted from the tray 35 by raising the cartridge DV. In a state in which the cartridge DV is demounted from tray 35, a cartridge DR to be exchanged is demounted from the tray 35 by raising the cartridge DR. In this case, with respect to each set (pair) of the cartridge DR and the cartridge DV, a part of the cartridge DV covers an upper (top) surface of the cartridge DR. For this reason, when the cartridge DV is not demounted, the cartridge DR cannot be demounted. This will be described specifically later.
When a fresh cartridge is engaged in and mounted on in the tray 35 from above, a procedure thereof is the reverse of the demounting. That is, first, the cartridge DR is mounted on the tray 35 and then the cartridge DV is mounted on the tray 35.
When the cartridge to be exchanged is exchanged in the state in which the tray 35 is pulled out to the outside position O as described above, the tray 35 placed in the outside position O is pushed into the inside position I in the apparatus main assembly 100A (
According to this embodiment, the cartridge DVK in which an amount of consumption of the developer is larger, i.e., an exchange frequency is higher than those of other cartridges is supported by the tray 35 at the front side of the tray 35. Therefore, when the cartridge DVK is exchanged, the cartridge DVK can be exposed outside the apparatus main assembly 100A only by being slightly pulled out outwardly from the apparatus main assembly 100A. That is, when the cartridge DVK is exchanged, it is not necessary to pull out the tray 35 to the position in which the pulling out of the tray 35 is prevented by the stoppers S1 and S2. Therefore, exchange operativity of the cartridge DVK was improved. That is, when the cartridge DVK located on the most downstream side with respect to the pulling-out direction of the tray 35 is mounted and demounted, the tray 35 is not required to be located at the outside position O. Even in such a case, the tray 35 is outwardly pulled out compared with the case where the cartridge DR and the cartridge DV are located at the image forming position PS. Therefore, compared with the case where the cartridge DVK is located at the image forming portion PS, the cartridge DVK is pulled out outwardly, so that the user can easily exchange the cartridge DVK.
In the above, the tray 35 functions as the cartridge supporting member which is movable between the above-described inside position I and outside position O in the direction perpendicular to the longitudinal direction of the cartridge DR and the cartridge DV supported side by side on the tray 35. The tray 35 also functions as the cartridge supporting member demountably (detachably) supporting the cartridge DR and the cartridge DV. Further, the tray 35 functions as the cartridge supporting member which passes through the opening 30 to move between the inside position I and the outside position O. In the inside position I, the cartridge DR and the cartridge DV are movable to the image forming position PS. The outside position O is a mounting and demounting position in which the cartridge DR and the cartridge DV are mountable to and demountable from the tray 35.
The holding members 34L and 34R function as a moving means for moving the tray 35 from the image forming position PS to the inside position I before the tray is moved to the outside position O in which the cartridge DR and the cartridge DV are mountable to and demountable from the tray 35 and also functions as a moving means for moving the tray 35 from the inside position I to the image forming position PS. In other words, the holding members 34L and 34R functions as a tray supporting member for supporting the tray 35. Further, the holding members 34L and 34R are movable between a first position for permitting movement of the tray 35 between the inside position I and the outside position O and a second position for permitting movement of the tray 35 to the image forming position. By the interrelating mechanism, described later, operated in interrelation with the closing operation of the door 31, the holding members 34L and 34R are moved from the first position to the second position. Further, in interrelation with the opening operation of the door 31, the holding members 34L and 34R are moved from the second position to the first position. As described above, the tray 35 moves between the inside position I in which the tray 35 is located inside the apparatus main assembly 100A while supporting the cartridge DR and the cartridge DV and the outside position O in which the tray is located outside the apparatus main assembly 100A. The outside position O is a cartridge mounting and demounting position in which the cartridge DR and the cartridge DV are mountable to and demountable from the tray 35 by the user. In the outside position O, the cartridge DR and the cartridge DV supported by (mounting to) the tray 35 are moved to the inside position I when the user pushes the tray 35 into the apparatus main assembly 100A. Then, the cartridge DR and the cartridge DV are moved and located at the image forming position contributing to the image formation. In this embodiment, at the image forming position PS, a part of the drum 1 contacts the belt 13. When the door 31 is closed in the state in which the tray 35 is located at the inside position I, the tray 35 is lowered and thus the cartridge DR and the cartridge DV are located at the image forming position PS. Then, when the door 31 is opened, with the raised tray 35, the cartridge DR and the cartridge DV are also raised. As a result, the drum 1 is separated from the belt 13. In this state, the user pulls the tray 35 toward the outside position O located outside the apparatus main assembly 100A. In the cartridge mounting and demounting position, the cartridge DR and the cartridge DV are subjected to mounting and demounting with respect to the tray 35. The cartridge mounting and demounting position is located downstream of the image forming position with respect to the tray pulling-out direction. Further, in the cartridge mounting and demounting position, the user can demount the cartridge DR and the cartridge DV, which are supported by the tray 35, from the tray 35 from the outside of the apparatus main assembly 100A and can cause the cartridge DR and the cartridge DV to be supported by the tray 35 from the outside of the apparatus main assembly 100A. The mounting and demounting position is not limited to the position located outside the apparatus main assembly 100A but may also be a position in which the cartridge DR and the cartridge DV can be mounted to and demounted from the tray 35 even when the position is located inside the apparatus main assembly 100A.
(Interrelating Mechanism Between Door 31 and Holding Members 34L and 34R and Tray Movement Preventing Means)
The interrelating mechanism between the door 31 and the holding members 34L and 34R and the tray movement preventing means will be described.
The hinge portions 32 (32L and 32R (not shown)) of the door 31 are horizontally disposed with respect to the left-right direction of the apparatus main assembly 100A. These hinge portions 32 are rotatably supported at left and right end portions thereof between shaft-supporting members (not shown) provided on left and right sides of the apparatus main assembly 100A, respectively. These shaft-supporting members may also be left and right frames 80L and 80R (
Further, at portions close to left and right end portions of the door 31, connecting arms 37 (37L and 37R) are disposed. Hinge portions 120L and 120R (not shown) provided to the connecting arms 37 are horizontally disposed with respect to the left-right direction of the apparatus main assembly 100A. These hinge portions are rotatably supported by shaft-supporting members (not shown) provided left and right portions of the apparatus main assembly 100A, respectively. These shaft-supporting members may also be the left and right frames 80L and 80R. Each of the arms 37L and 37R is provided with horizontal shafts 37a and 37b. The horizontal shaft 37a of the left connecting arm 37L is engaged in a vertically elongated hole 34A provided to the bottom front portion of the left holding member 34L. Further, the horizontal shaft 37b of the left connecting arm 37L is engaged in a groove 31B provided to the left side surface portion of the door 31. The horizontal shaft 37a of the right connecting arm 37R is engaged in a vertically elongated hole 34A provided to the bottom front portion of the right holding member 34R. Further, the horizontal shaft 37b of the right connecting arm 37R is engaged in a groove 31B provided to the right side surface portion of the door 31. Thus, the door 31 and the holding members 34L and 34R are connected to each other via the connecting arms 37L and 37R, the shafts 37a and 37b, the holes 34A, and the grooves 31B is opened and closed, a moving force in the front-rear direction acts on the left and right holding members 34L and 34R.
The hinge portions 120L and 120R of the connecting arms 37L and 37R may be disposed coaxially with the hinge portions 32L and 32R of the door 31. Further, without providing the connecting arm 37L and 37R, the door 31 and the holding members 34L and 34R may also be directly connected to each other.
Description will be continued with reference to
Each of
Therefore, the left and right holding members 34L and 34R have such a latitude that the members are movable relative to the left and right frames 80, within a guide range set by the guide holes 36.
b) is an enlarged view of one of the guide holes 36. Each guide hole 36 includes first, second, and third guiding sections 36a, 36b, and 36c. The first guiding section 36a is a horizontal section parallel to the front-rear direction. The second guiding section 36b extends frontward from the front end of the first section 36a, slanting upward. The third guiding section 36c extends horizontally frontward from the front end (top portion) of the second guiding section 36b and can stop and stably hold the pin 34c.
The pins 34c, i.e., the holding members 34L and 34R are moved by a distance a1, in interrelation with the opening rotational movement of the door 31, in the horizontal direction along the first guiding section 36a, and then, is moved slantingly upward (in the horizontal direction by a distance a2 and in a vertical direction by a distance b) along the second guiding section 36b. Then, finally, they are moved in the horizontal direction by a distance a3 along the third guiding section 36c.
b) shows a state in which the door 31 is sufficiently closed against the opening 30 of the apparatus main assembly 100A. In this state, the holding members 34L and 34R have been moved rearward in the apparatus main assembly 100A via the hinge shaft 32, the connecting arms 37L and 37R, the horizontal shafts 37a, and the vertically elongated holes 34b. Further, each pin 34c is located at the rear end of the first guiding section 36a of the guide hole 36. Therefore, the holding members 34L and 34R are held in a predetermined lower position (the above-described second position). The tray 35 which is held by the holding members 34L and 34R is held in a predetermined lower position (the above-described image forming position).
Each cartridge DR held in the tray 35 is urged by the urging member described later at its left and right upper surface portions. As a result, as described later, with respect to each cartridge DR the lower surface portions (portions to be positioned) of the shaft supporting portions on the drive side and on the non-drive side are fixed at the positioning portions provided to the stay members (inner side plates) of the apparatus main assembly 100A. That is, each cartridge DR is positioned relative to the apparatus main assembly 100A in a predetermined manner. In this state, the lower surface of the drum 1 in each cartridge DR stably contacts the upper surface of the upper portion of the belt 13 (the unit 12). Each cartridge DV is also held in the positioned state by the positioning means.
The drive input portions (coupling engaging portions) of each cartridge DR and each cartridge DV are placed in a state in which the drive output portions (drum drive coupling and development drive coupling) of the apparatus main assembly 100A are engaged therein, respectively.
On the right side of the tray 35, a downward U-shaped groove 110 is provided. This U-shaped groove 110 engages with a pin 111 as a stationary member fixed to the right frame 80R of the apparatus main assembly 100A to be positioned (tray movement prevention).
c) shows a state in which the door 31 is partly opened. As the door 31 placed in the closed state as shown in
Then, in interrelation with the further opening rotational movement of the door 31, the holding members 34L and 34R are pulled frontward further in the apparatus main assembly 100A. As a result, the holding members 34L and 34R move in the slanting upward direction, with the pins 34c being guided by the second guiding section 36b of the guiding hole 36.
Referring to
a) shows a state in which the door 31 is sufficiently opened. In this state, the holding members 34L and 34R have finished their slantingly upward movement effected by the second guiding section 36b, so that the pins 34c are located in the horizontal third guiding section 36c. That is, the holding members 34L and 34R are horizontally moved after the slantingly upward movement. This is because cartridges and holding members 34L and 34R can be kept stably at a position with respect to the vertical direction and the holding members 34L and 34R can be prevented from shifting rearward when exchanging the cartridge(s) by pulling out the tray 35 from the holding members 34L and 34R.
In the state shown in
Therefore, the tray 35 is slidably movable horizontally in the front-rear direction with respect to the holding members 34L and 34R.
The operation in the case where the door 31 placed in the opened state is closed is the reverse of the above-described operation.
The above-described groove 110 and the pin 111 are a movement preventing means for preventing the tray, at the second position in the apparatus main assembly 100A, from moving in a direction perpendicular to a direction in which the drum 1 of each cartridge DR and the belt 13 contact each other. This prevention of the movement of the tray 35 by the movement preventing means 110 and 111 is released after the tray 35 follows the movement of the belt 13 and the drum 1 held by the holding member 34L and 34R in the contact direction in which the drum 1 contacts the belt 13.
The holding members 34L and 34R are guided along the section 36a to move in the direction perpendicular to the direction in which the drum 1 of each cartridge DR and the belt 13 contact each other (first movement). Then, the holding members 34L and 34R are guided along the section 36b to move in the standing upward direction including two directional components consisting of the direction in which the drum 1 and the belt 13 contact each other and the direction intersecting with the contact direction (second movement). Thereafter, the holding members 34L and 34R move in the direction intersecting with the direction in which the drum 1 and the belt 13 contact each other.
The holding members 34L and 34R disconnects the driving means for each cartridge DR during the first movement and the tray 35 follows the movement of the holding members 34L and 34R in the directional component in which the drum 1 and the belt 13 contacts each other, and thereafter the above-described movement preventing means 110 and 111. The operation in the case where the door 31 placed in the opened state is closed is the reverse of the above-described operation.
(Drum Cartridge DR and Developing Cartridge DV)
a) is a perspective view of each cartridge DR as seen from the non-driving side.
Each cartridge DR is an elongated box-type assembly extending in the axial direction of the drum 1 as the left-right direction (longitudinal direction). The drum 1 is rotatably supported, in the cartridge frame 5, between shaft supporting portions provided at side surface portions on the driving side and on the non-driving side. To the shaft supporting portion on the driving side, a coupling engaging portion 53 as the drum drive (driving force) input portion is provided.
The charging roller 2 is supported and disposed rotatably between shaft supporting portions provided at side surface portions on the driving side and on the non-driving side. A cleaning blade 301 is provided at a lower surface of the upper portion of the frame 5 so as to be fixedly supported. A coil spring 501 is fixedly supported and provided at an upper surface of the frame 5. At left and right side surface portions, eaves 56 extended from a top plate portion of the frame 5 in the left-right direction are provided.
b) is a perspective view of each cartridge DV as seen from the driving side.
Each cartridge DV is an elongated box-type assembly extending in the axial direction of the developing roller 4a parallel to the axial direction of the drum 1 as the left-right direction (longitudinal direction). The developing roller 4a is rotatably supported, in the developing cartridge frame 401, between shaft supporting portions provided at side surface portions on the driving side and on the non-driving side. To the shaft supporting portion on the driving side, a coupling engaging portion 54 as the developing device drive (driving force) input portion for driving the roller 4a is provided.
A part of the frame 401 constitutes the container 4 for accommodating the developer. An eave 402 (preventing member) is provided by being extended frontward from a top plate portion of the frame 401. At the side surface portions on the driving side and on the non-driving side eaves 403 (not shown on the non-driving side) extending in the left-right direction are provided.
c) is a perspective view showing a state in which a pair of the cartridge DR and the cartridge DV is mounted to an unshown tray 35. The upper portion of the cartridge DR is covered with the eave 402 of the cartridge DV. For that reason, in the state in which the tray 35 is pulled out, for the cartridge exchange, to the outside position O located outside the apparatus main assembly 100A, the cartridge DR cannot be demounted from the tray 35 without demounting the cartridge DV from the tray 35 in advance. That is, the eave 402 provided to the cartridge DV is the preventing member for preventing the cartridge DR from being demounted from the tray 35. In this embodiment, the cartridge DR and the cartridge DV are to be demounted upwardly from the tray 35. The eave 402 as the preventing member is provided to the cartridge DV so as to extend over the cartridge DR in the state in which the cartridge DR and the cartridge DV are supplied by the tray 35. The eave 402 contacts the cartridge DR when the cartridge DR is intended to be demounted upwardly from the tray 35 in the state in which the cartridge DV is supplied by the tray 35. As a result, the demounting of the cartridge DR is prevented.
As described above, such a constitution that the cartridge DR and the cartridge DV are separately exchangeable and the cartridge DR cannot be demounted until the cartridge DV with a higher exchange frequency is demounted in advance is employed. As a result, an erroneous exchange of the cartridge DR, which did not reach the end of its lifetime, by the user was prevented.
(Tray 35)
a) is a perspective view of an outer appearance of the tray 35.
The tray 35 includes a rectangular frame work portion inside of which is substantially equally partitioned into four areas by three partitioning plates 35f with respect to the front-rear direction of the framework portion, so that first to fourth small frame portions 35(1) to 35(4) from the rear frame (plate) 35c side to the front frame (plate) 35b side are formed in this order. Each of the small frame plates 35(1) to 35(4) is an elongated frame plate extending in the left-right direction. The small frame plates 35(1), 35(2), 35(3) and 35(4) are supporting portions for holding first to fourth sets (pairs) of cartridges DRY and DVY, DRM and DVM, DRC and DVC, and DRK and DVK, respectively. With respect to each of the small frame portions 35(1) to 35(4), a right frame (plate) 35e is provided with a hole 35g though which a developing device driving coupling (not shown) passes and provided with a U-shaped groove 35h into which rotation preventing boss 502 (
Each of the first to fourth cartridge sets DRY and DVY, DRM and DVM, DRC and DVC, and DRK and DVK is inserted from above into an associated one of the first to fourth small frame portions 35(1) to 35(4) of the tray 35. Then, lower surfaces of the left and right eaves 56 of each cartridge DR and lower surfaces of the left and right eaves 403 (not shown on the left side) of each cartridge DV are stopped by the upper surfaces of the left and right frames 35d and 35e. As a result, each cartridge DR and each cartridge DV are accommodated in and supported by the tray 35. That is, the tray 35 supports each cartridge DV demountably above and supports each cartridge DR and each cartridge DV by moving downwardly each cartridge DR and each cartridge DV from above. The tray 35 roughly supports each of the cartridges DR and DV. As a result, it is possible to easily perform exchange of each of the cartridges DR and DV.
The left and right frames 35d and 35e of the tray 35 are engaged with guide grooves (
That is, the tray 35 includes the supporting portions 35(1) and 35(4) arranged side by side. The tray 35 is movable in a direction intersecting with the longitudinal direction of the drum 1 of each cartridge DR in a state in which each cartridge DR and each cartridge DV are disposed side by side and supported by the associated support portion. In this embodiment, the four cartridge sets consisting of DRY and DVY for forming the yellow (Y) toner image, DRM and DVM for forming the magenta (M) toner image, DRC and DVC for forming the cyan (C) toner image, and DRK and DVK for forming the black (K) toner image are arranged side by side and supported by the tray 35. The tray moves between the inside position I located inside the apparatus main assembly 100A and the outside position O located outside the apparatus main assembly 100A. The inside position I is a position from which each cartridge DR and each cartridge DV are movable to the image forming position in which each cartridge DR and each cartridge DV are subjected to the image formation. The outside position O is a position in which each cartridge DR and each cartridge DV are mountable to and demountable from the tray 35. As shown in
Then, the tray 35 is oppositely moved to and pushed in the inside position I, in the apparatus main assembly 100A, so that the tray 35 is returned to the side before the pulling out as shown in
(Interface Portions)
b) and 9A are schematic views for illustrating interface portions, located in the neighborhood of the cartridges, to be disengaged or released in interrelation with the movement of the holding members 34L and 34R moved frontward and upward by a predetermined distance in interrelation with the opening rotational movement of the door 31.
The positioning of each cartridge DR and each cartridge DV to the apparatus main assembly 100A at the image forming position PS will be described with reference to
[Embodiment 2]
In Embodiment 2, as shown in
[Embodiment 3]
b) and
The cartridge DRC and the cartridge DVC are arranged side by side and supported by the tray 35, and the stopper shape portion 504 is provided so as to outwardly project from the outer surface of the frame 5 provided along the longitudinal direction of the cartridge DRC. The stay portion 35f is provided above the stopper shape portion 504. The cartridge DRC is prevented from being moved in a direction perpendicular to the longitudinal direction by the cartridge DVC. When the cartridge DVC is demounted from the tray 35 earlier than the cartridge DRC in the state in which the cartridge DRC and the cartridge DVC are supported by the tray 35, the cartridge DRC can be moved toward the space state in which the cartridge DVC has been supported by the tray 35 (
[Embodiment 4]
In the apparatus constitution in Embodiment 3, the cartridge DR is not necessary to be covered with the cartridge DV from above.
With reference to
When the power is turned on and a flapper of the electromagnetic solenoid is pulled, engagement of the flapper with a claw portion (not shown) of the gear 428 is released, so that the gear 428 and the driving gear 426 are in mesh by the urging force of coil springs (not shown) of the gears 427 and 428. When the gear 428 is driven and rotated by a predetermined angle, a stopper portion (not shown) is engaged with the gear 427 to rotate the gear 427 integrally with the driving gear 432, so that the cam gear 433 is driven and rotated. When the gear 428 is rotated one full turn, the flapper of the electromagnetic solenoid 431 to which the power input is turned off is engaged with the above-described claw portion (not shown) to stop the rotation. Further, by the urging lever 430, the rotation of the gear 428 is also stopped with the same rotational phase. The gears 427 and 428 have the same number of teeth and the number is ½ of that of the cam gear 433, so that the cam gear 433 is rotated 180 degrees depending on ON/OFF of the power input to the electromagnetic solenoid to switch between the urged state and the urge-released state. As shown in
Control of the switching between the positioning state of the urging member 410 and the positioning-released state of the urging member 410 by the mechanism 500 is automatically performed by a set program. The circuit portion 200 controls the mechanism 500 so that the urging member 410 is kept in the positioning-released state during a normal operation (during non-image formation with a stopped printer) and controls the mechanism 500 so that the urging member 400 is kept in the positioning state during the image formation (during printing with an operated printer). As described above in this embodiment, by employing the means for releasing the urging force to be applied to the cartridge DV by the urging member 410, the urging force can be released in advance when the tray 35 is inserted into the apparatus main assembly 100A. As a result, an operating force required for the user to insert the tray 35 into the apparatus main assembly 100A can be reduced, so that good usability can be obtained. Further, it is possible to prevent image defect due to creep deformation caused in the case where the developing roller 4a is urged against the drum 1 for a long time with the same phase. When the urging force applied to the cartridge DV by the urging member 410 is released by the above-described mechanism 500, the developing roller 4a and the drum 1 are separated from each other. That is, an elastic force imparting member for imparting an elastic force toward a direction in which the drum 1 of the cartridge DR and the developing roller 4a of the cartridge DV are separated from each other when the tray 35 is located at the image forming portion PS.
Incidentally, the above-described embodiments, compared with the cartridge DR, the cartridge DV has a higher exchange frequency. This is because the lifetime of the cartridge DR is longer than that of the cartridge DV. Specifically, that is because the lifetime of the electrophotographic photosensitive member (the drum) of the cartridge DR is set at a level higher than a corresponding level of an amount of the toner accommodated per one cartridge DV. The reason why such setting is made is that when the amount of the toner accommodated in the cartridge DV is increased, a volume required for accommodating the toner (a volume of the developer accommodating portion) is required to be increased. Therefore, the cartridge DV is increased in size, so that the image forming apparatus is also increased in size. On the other hand, the electrophotographic photosensitive member (the drum) itself cannot be increased in lifetime and even when the lifetime can be prolonged, it does not require an additional space. In this embodiment, the cartridge DV which has the higher exchange frequency than the cartridge DR is demounted from the tray 35 earlier than the cartridge DR. As a result, the usability of exchanging the cartridge DV by the user is improved. Incidentally, when the cartridge DV is mounted to the tray 35, the cartridge DR is mounted to the tray 35 in advance.
[Other Embodiment]
(1) In the above-described embodiments, the tray 35 which is moved linearly in the horizontal direction with respect to a mounting surface D of the apparatus main assembly 100A is described. However, the tray 35 is not limited thereto but may also be configured to be linearly moved in a slanting upward direction or a slanting downward direction with respect to the mounting surface D of the apparatus main assembly 100A.
(2) In the above-described embodiments, the tray 35 linearly moves in a direction perpendicular to the longitudinal direction of the cartridge DR and the cartridge DV which are supported by (accommodated in or mounted to) the tray 35. The longitudinal direction of the cartridge DR and the cartridge DV coincides with those of the drum 1 and the developing roller 4a. However, the tray 35 may also be movable linearly in a direction parallel to the longitudinal direction of the cartridge DR and the cartridge DV with respect to the apparatus main assembly 100A.
(3) The tray 35 may also be demountable from the holding members 34L and 34R, i.e., from the apparatus main assembly 100A by releasing the stopper S2.
(4) Further, in the above-described embodiments, the cartridge mounting and demounting position is a position in which the cartridge DR and the cartridge DV are mounted to and demounted from the tray 35. The cartridge mounting and demounting position is located downstream of the image forming position, in which the cartridge DR and the cartridge DV are locatable, with respect to the pull-out direction of the tray 35. The cartridge mounting and demounting position is a position in which the cartridge DR and the cartridge DV which are supported by the tray 35 can be demounted from the tray 35 from the outside of the apparatus main assembly 100A by the user and also a position in which the cartridge DR and the cartridge DV can be supplied by the tray 35 from the outside of the apparatus main assembly 100A by the user. Therefore, the cartridge mounting and demounting position is not limited to the outside of the apparatus main assembly 100A but may also be a position located inside the apparatus main assembly 100A so long as the cartridge DR and the cartridge DV are mountable to and demountable from the tray 35 at the position.
(5) The number of the sets (pairs) of the drum cartridges and the developing cartridge DV is not limited to four but may also be changed to two, three or five or more. Further, in the above-described embodiments, the color electrophotographic image forming apparatus including the plurality of pairs of the cartridge DR and the cartridge DV is described but the present invention is also applicable to a single color (monochromatic) electrophotographic image forming apparatus including a pair of the DR and DV.
(6) The contact and separation between the drum 1 and the belt 13 may also be performed by a method in which the unit 12 is moved relatively to the tray 35 supporting the cartridge DR and the cartridge DV or by a method in which both the unit 12 and the tray 35 are moved relative to each other.
(7) In the above-described embodiments, the unit 12 may also be a recording material (medium) covering transfer belt for holding and conveying the recording material P.
While the invention has been described with reference to the structures disclosed herein, it is not confined to the details set forth and this application is intended to cover such modifications or changes as may come within the purpose of the improvements or the scope of the following claims.
This application claims priority from Japanese Patent Applications Nos. 249959/2008 filed Sep. 29, 2008 and 181780/2009 filed Aug. 4, 2009, which are hereby incorporated by reference.
Number | Date | Country | Kind |
---|---|---|---|
2008-249959 | Sep 2008 | JP | national |
2009-181780 | Aug 2009 | JP | national |
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Number | Date | Country | |
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20100080622 A1 | Apr 2010 | US |