Electrophotographic printer employing heated presser rollers to precondition print media

Information

  • Patent Grant
  • 6466764
  • Patent Number
    6,466,764
  • Date Filed
    Monday, March 19, 2001
    23 years ago
  • Date Issued
    Tuesday, October 15, 2002
    21 years ago
Abstract
Electrophotographic printers are provided with a roller type, sheet pretreatment device for providing successive sheets with substantially the same moisture content and, hence, substantially the same electrostatic properties.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention generally relates to electrophotographic printers. More particularly, it relates to apparatus and techniques for improving the print quality of such printers by preconditioning the print media with heat and/or pressure.




2. Prior Art




Electrophotographic printing processes generally comprise the steps of using a laser beam to form an electrical latent image on a charged photoconductor drum, developing that latent image with a toner, transferring the resultant toner image onto a transfer substrate such as a sheet of paper and then fusing the toner image to the transfer substrate by means of heat, pressure and the like. Those skilled in this art will appreciate that the toner can be particulate or liquid in nature. In either case the toner fusing operation becomes especially involved in the case of electrophotographic color printing processes wherein images employing various colors, e.g., cyan, yellow, magenta and black (C, Y, M, K) toner particles are successively printed on a photoconductive drum and then transferred from the drum to a print media. In such processes, each successive color image printed on the sheet of print media (e.g., paper) is usually individually fused thereon.




It is well known that the quality of electrophotographic printing processes can vary with changes in ambient temperature and relative humidity. Print quality also can vary as the electrophotographic printer itself heats up during periods of extended use. These variations are generally related to the moisture content of the individual sheets of print media undergoing electrophotographic printing. For example, it is well known that the physical size of a sheet of paper (and especially bond paper) can vary with the paper's moisture content. A standard sheet of 8½×11 inch bond paper, for example, can shrink as much as a quarter of an inch in either dimension as it goes through an electrophotographic printer's pressure/fuser assembly. Such changes in paper size are sometimes annoying to a reader. They can be especially annoying in duplex printing situations where a sheet of paper receives printed information on a first side and then undergoes a heating and pressing operation that fuses the toner to the paper. This heating and pressing operation shrinks the paper. The sheet of paper then undergoes a duplex printing operation wherein the second side of the sheet receives printed information. In this circumstance the printed information on the second side of some kinds of paper will tend to “show through” the paper at the borders of the first side. This condition can create visual effects that vary from reader annoyance, to unprofessional appearance, to commercial unacceptability.




Those skilled in this art also will appreciate that, in order to carry out a toner transfer, the print media passes between a toner transfer roller and the photoconductor drum. During the toner transfer, the transfer roller electrostatically attracts toner away from the surface of the photoconductor drum and onto the surface of the print media (e.g., a sheet of paper). The electrical resistivity of the print media is one of the many factors involved in this electrostatic transfer of the toner from the drum to the media. The sheet's electrical resistivity is, in turn, especially effected by the moisture content of the media. Therefore, one of the primary objects of this invention is to precondition each sheet of print media (e.g., each sheet of paper) in a substantially uniform manner so that successive sheets of that print media will have virtually the same moisture content (and hence virtually the same electrical resistivity and hence the same electrostatic properties) as they pass between the transfer roller and the photoconductor drum. This uniformity of electrostatic properties of each successive sheet of print media helps to provide more uniform and, hence better, electrophotographic printing results.




SUMMARY OF THE INVENTION




This invention is particularly concerned with the use of pressure/heater devices to pretreat successive sheets of media (e.g., successive sheets of paper) that undergo electrophotographic printing processes. This pressure/heat pretreatment can be introduced into an otherwise conventional electrophotographic printing process. It takes place prior to the point in such a process where the toner image is transferred to the paper. The herein described pretreatment process serves two purposes. It preshrinks successive sheets of print media (e.g., paper) to a uniform size. Thus, it serves to minimize subsequent sheet shrinkage after the toner has been applied to one side of the paper and then duplexed. Applicant's pressure/heat pretreatment also serves to provide successive sheets passing through an electrophotographic printing apparatus with substantially the same moisture content—and hence substantially the same electrostatic properties. This is especially useful in uniformly transferring successive toner images from the photoconductor drum to successive sheets of paper as said sheets of paper pass between the photoconductor drum and the transfer roller.




The electrophotographic printing apparatus of this patent disclosure is especially characterized by the fact that it is provided with a pressure/heater device that is preferably comprised of two opposing rollers that roll over each other in pressured, rolling contact. In some of the preferred embodiments of this invention, at least one of the two opposing rollers will contain a heating device such as an inductive heater element or a halogen tube. Use of two opposing rollers wherein each of the two opposing rollers contains a heating device is also contemplated in the practice of this invention. Use of a powered heater roller also is contemplated. Use of two separately powered rollers is also possible, but not preferred.




The temperature and pressure conditions existing in the pressure/heater devices of this patent disclosure (e.g., pressure heater device


54


/


56


of FIG.


2


and/or pressure heater device


46


/


48


of

FIG. 3

) can vary considerably. They can vary with respect to each other and they can vary with respect to the residence time of a sheet of print media (e.g., a sheet of 8½×11 inch paper) in said pressure/heater devices. Generally speaking, the temperature of the roller surface of the heater roller should serve to soften (but not melt) a toner material. Generally speaking, such temperatures may vary between about 150 and about 350° F. Temperatures between about 250 and 350° F. are however somewhat preferred in those cases where polymer based toner particles are being employed in the inkjet printing process. The pressure conditions experienced by a sheet of media, and especially a sheet of paper, will generally range between about 232 and about 472 psi. Pressures between about 400 and about 472 psi are preferred, especially when the heater roller temperature is between about 329° F. and about 374° F.




The residence time of a sheet of media in a pressure/heater device of this patent disclosure is largely determined by the angular velocity of a powered drive roller. Typical residence times for an 8½×11 inch sheet of paper will be from about 2 to about 8 seconds. Residence times of about 3 to about 6 seconds are more preferred. These preferred residence times generally correspond to 8½×11 inch paper processing rates of about 16 to about 32 sheets per minute. Generally speaking, the shorter residence times will be used as the operating temperature is raised. For example, the lower end of the residence time range (e.g., 2-3 seconds) will generally be preferred as the temperature is raised to the upper regions of its range (e.g., 250-350° F.).




Thus, the electrophotographic printing apparatus of this patent disclosure will preferably comprise: (1) a laser printing device for creating a latent image on a photoconductor drum, (2) a sheet transport system leading to a toner transfer zone, (3) a photoconductor drum whose outside circumferential surface defines a top side of the toner transfer zone, (4) a transfer roller whose outside circumferential surface defines a bottom side of the toner transfer zone, and wherein the sheet transfer system leading to the toner transfer zone further comprises a (5) sheet pretreatment device for providing pressure and heat to successive sheets in order to provide said sheets with substantially the same moisture content and, hence, substantially the same electrostatic properties. Such an electrophotographic printing apparatus will preferably have two opposing rollers that create a nip and wherein at least one of the two opposing rollers contains a heating device such as an inductive heater element or halogen tube. In other, less preferred, embodiments of this invention, the electrophotographic printing apparatus pretreatment device may have two opposing rollers that each contain a heating device and its own means of powered rotation.




The apparatus and methods of this patent disclosure are especially well suited to electrophotographic printing processes wherein the sheet pretreatment process and the toner fixing step are carried out by the same pressure/heater (fuser) device. For example, such an electrophotographic apparatus might comprise: (1) a laser device for creating an image on a photoconductor drum, (2) a toner hopper for storing and dispensing toner particles on to the photoconductor drum, (3) a first sheet transport system that leads from a sheet dispenser tray to the pressure/heater device and then to an internal sheet collection tray (which may also help perform a duplexing function), (4) a second sheet transport system that carries a sheet from the internal sheet collection tray to the toner transfer zone, (5) a photoconductor drum whose outside surface defines a first or top end of the toner transfer zone, (6) a transfer roller whose outside surface defines a second or bottom end of the toner transfer zone, (7) a second sheet transport system that leads from the toner transfer zone to the pressure/heater (fuser) device and (8) a pressure/heater (fuser) device having a first mode of operation for providing successive sheets with substantially the same moisture content and a second mode of operation for fixing the toner to the sheet.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a cross sectional view of a generalized, prior art electrophotographic printer.





FIG. 2

is a cross sectional view of an electrophotographic printer provided with a sheet pretreatment device made and positioned in accordance with the teachings of a first embodiment of this invention.





FIG. 3

is a cross sectional view of an electrophotographic printer made according to a second embodiment of this invention wherein said printer employs a prior art fuser assembly as the electrophotographic printer's sheet pretreatment device and a sheet duplexing tray.





FIG. 4

is a cross sectional view of an electrophotographic printer made according to a third embodiment of this invention wherein said printer employs a prior art fuser assembly as the electrophotographic printer's sheet pretreatment device and uses a sheet dispensing tray and sheet collection tray, but does not employ a duplexing tray such as that shown in FIG.


3


.











DETAILED DESCRIPTION OF THE INVENTION





FIG. 1

shows a cross sectional view of a highly generalized prior art electrophotographic printer


10


. This prior art electrophotographic printer


10


contains a photoconductor drum


12


upon which a latent electrostatic image is placed, and thereafter removed, by methods well known to the electrophotographic printing arts. For example, a charge roller


14


can be used to charge the surface of the photoconductor drum


12


to a predetermined voltage. A laser scanner


15


emits a laser beam


16


which is pulsed on and off as it is swept across the surface of the photoconductor drum


12


and thereby discharging select portions of said surface according to a computer program. The selectively discharged portions of the surface of the drum


12


constitute a latent electrostatic image. The photoconductor drum


12


rotates (e.g., in the clockwise direction suggested by arrow


18


) into contact with a developer roller


20


.




The developer roller


20


is used to develop the latent electrostatic image in those places where the surface of the photoconductor drum


12


has been selectively discharged by the laser beam


16


. Charged toner particles


22


having magnetic properties, stored in a toner hopper


24


of an electrophotographic print cartridge


26


, are moved from within the toner hopper


24


to the developer roller


20


. For example, a magnet (not shown) located within the developer roller


20


can be used to magnetically attract charged toner particles


22


to the surface of the developer roller


20


. As the developer roller


20


rotates (e.g., in the counterclockwise direction


25


shown in FIG.


1


), the charged toner particles


22


on the surface of the developer roller


20


are electrostatically drawn across a gap between the surface of the photoconductor drum


12


and the surface of the developer roller


20


and thereby develop the latent electrostatic image in those areas of the photoconductor drum


12


that were not discharged by the laser beam


16


. This developed electrostatic image is then ready to be transferred to a print medium such as a sheet of paper.




To this end, the printer


10


is shown provided with a stack of print media such as a stack of sheets of paper. Individual sheets


28


of the print media (paper) are individually unloaded from a media holding tray


30


by a pickup roller


32


. Such a sheet of paper


28


then follows a media path


29


defined within the electrophotographic printer


10


by an array of media handling and guiding devices such as rollers, belts, side plate guides and the like. Thus, a sheet of paper


28


is taken from tray


30


and made to traverse the electrophotographic printer


10


via media path


29


. It is ultimately delivered to an output tray


33


. Such a media path


29


may, however, vary somewhat. For example, after being introduced into the printer


10


, the print media


28


may move through drive rollers


34


A and


34


B in a manner such that arrival of the leading edge of the print media


28


at a predetermined place below the photoconductor drum


12


is synchronized with rotation of that drum. Thus, a region on the surface of the photoconductor drum


12


carrying a latent electrostatic image can be associated with a specific region on the print media


28


. As the photoconductor drum


12


continues to rotate (e.g., in a clockwise direction


18


), those portions of the photoconductor drum


12


having toner particles


22


adhering to the discharged areas of the drum's surface are transferred to select regions of the print media


28


.




In order to accomplish this toner transfer, the print media


28


passes over a transfer roller


36


and under the photoconductor drum


12


. That is to say that the print media passes between the transfer roller


36


and the photoconductor drum


12


. Thus, the vertical space between the bottom of the drum


12


and the top of the transfer roller


36


may be regarded as a vertical, toner transfer zone. In this circumstance, the transfer roller


36


electrostatically attracts toner particles


22


away from the surface of the photoconductor drum


12


and onto the top surface of the print media


28


. Among the many factors involved, this toner transfer from the photoconductor drum


12


to the top of the paper


28


is effected by the electrical resistivity of the paper. This electrical resistivity is, in turn, effected by the moisture content of the paper. This electrical resistivity of the paper effects its electrostatic properties. Thus, one of the primary objects of this invention is to precondition each sheet of paper in a uniform manner so that successive sheets of paper will have the same moisture content—and hence the same electrical resistivity—and hence the same electrostatic properties—as they pass between the transfer roller


36


and the photoconductor drum


12


. This uniformity of the electrostatic properties of each successive sheet of paper helps to provide more uniform, and hence better, print results. And, as previously noted, this pressure/heater pretreatment also serves to shrink each successive sheet to a size that does not vary as much as unshrunken sheets during subsequent printing and fusing operations. Again, this advantage is especially useful in electrophotographic color printing operations where a sheet of print media experiences several successive toner laydown operations that each have a tendency to shrink a sheet of paper.




Transfer of toner particles


22


from the surface of photoconductor drum


12


to the surface of the print media


28


does not, however, occur with one hundred percent efficiency. Therefore, some toner particles will remain on the surface of photoconductor drum


12


. As photoconductor drum


12


continues to rotate, those untransferred toner particles that continue to adhere to the surface of the drum


12


are removed by a cleaning blade


38


and deposited in a toner waste hopper


40


. Having had the untransferred toner particles wiped from its surface, the photoconductor drum


12


is again ready to be charged by charge roller


14


to complete the photoconductor drum's rotation cycle.




Meanwhile, as the print media


28


moves further along the media path


29


(i.e., past photoconductor drum


12


and transfer roller


36


), a conveyer belt


42


receives and delivers the print-carrying media


28


to an inlet guide or ramp


44


that leads to a fuser roller


46


and pressure roller


48


. The print media


28


passes between the fuser roller


46


and pressure roller


48


under conditions of both pressure and heat. Preferably, the pressure roller


48


provides a powered, pressured rolling interface relationship between the two rotating roller surfaces. It also provides the motive force needed to pull the print media


28


through the fuser roller


46


and pressure roller


48


.




This pressure/fusing step is essential to virtually all electrophotographic printing processes. In it, the toner that was transferred, in imagewise fashion, from the photoconductor drum


12


onto the print media


28


is fixed, by a combination of heat and pressure, to form a permanent image on the print media. The heater or fuser component (fuser roller)


46


of the pressure/fuser roller system serves to soften toner particles so that the fusing of the toner to the paper can occur at relatively low pressures. As was previously noted, the temperature, pressure and residence time conditions can vary within certain ranges that can be established by those skilled in the electrophotographic printer manufacturing arts.




Again, only the most basic architecture of such a fuser device is shown in FIG.


1


. For the sake of simplicity, it is depicted as being comprised of a fuser roller


46


and a pressure roller


48


. Preferably, the pressure roller


48


is powered and rolls against (and thereby drives) the fuser roller


46


. Regardless of which roller is serving as a powered driver roller, the image-bearing sheet of print media passes through a nip produced between the two rollers. A heat source, such as an induction heater element or a halogen lamp, is preferably mounted in a hollow shaft of such a fuser roller


46


. Thus, a combination of heat from the fuser roller and pressure from the pressure roller serve to fix the toner to form a permanent image on the media


28


. Thereafter, an output roller system


50


/


52


(comprised of a top roller


50


turning in a clockwise manner and a bottom roller


52


turning in a counterclockwise manner) nips and pulls the print media


28


further along the media path


29


and eventually helps deposit said sheet in the output tray


33


. Preferably, the output tray


33


lies outside the housing of the printer


10


for easy manual access to the finished print product.





FIG. 2

shows an electrophotographic printer


10


A that is similar to the prior art electrophotographic printer


10


shown in FIG.


1


. The main difference is that the printer


10


A of

FIG. 2

is provided with a heater/pressure roller device


54


/


56


. For the purposes of this patent disclosure such devices also may be referred to as “roller type” pretreatment devices. They are positioned to pretreat a sheet of paper or other print media before it passes through a toner transfer zone located between the bottom outside or circumferential surface of a photoconductor drum


12


and the top or outside or circumferential surface of a transfer roller


36


. The temperature, pressure and sheet residence time conditions under which this heater/pressure roller device


54


/


56


operates are as previously described. In any case, this heater/pressure roller device


54


/


56


has a heater roller


54


and a pressure roller


56


. These two rollers also contact each other to create a nip into which a sheet of media, such as a sheet of paper


28


, is pulled. The heater roller


54


turns in a counterclockwise direction while the pressure roller


56


turns in a clockwise direction. Thus a sheet of paper


28


is nipped and pulled through the heater roller


54


, pressure roller


56


interface by the powered roller action delivered by the heater/pressure roller device


54


/


56


. In a particularly preferred embodiment of this invention, the heater/pressure roller device


54


/


56


is of the same type as the prior art fuser roller


46


and pressure roller


48


device described with respect to FIG.


1


. This circumstance will serve to lower the cost of applicant's printer


10


A since separate and distinct heater/pressure roller devices need not be designed and constructed.




In any case, the heater roller


54


depicted in

FIG. 2

is shown provided with a heat source


58


such as a halogen tube, induction heater element and the like. It also should be appreciated that either or both of the rollers


54


and


56


can have such a heater device. Thus, the pressure roller


56


is shown provided (in phantom lines) with a heater


60


as well. Similarly, either or both of the rollers


54


and


56


can supply the pressured rolling action that pulls the media sheet


28


through the roller


54


, roller


56


interface. Thus, each sheet in a series of sheets taken from tray


30


will be subjected to the same heat, pressure and residence time in the heater/pressure device


54


/


56


. Consequently, the moisture content of each successive sheet will be made more uniform relative to successive sheets taken from a stack of that media. Thereafter, an output roller system


50


/


52


delivers the sheet to the output tray


33


.





FIG. 3

shows a preferred embodiment of this invention wherein an electrophotographic printer


10


B is provided with a fuser roller


46


/pressure roller


48


device (such as that shown in

FIG. 1

) that performs two distinct functions. First, the fuser roller


46


/pressure roller


48


device is used to precondition each successive sheet of paper that is fed into the electrophotographic printer


10


B. In order to feed a series of paper sheets into said printer, a tray


33


will have to be properly positioned to perform this paper feeding function. Thus,

FIG. 3

shows a tray


33


that is capable of being placed in a feed mode or in a receiving mode. The feed mode is shown by drawing the tray


33


in solid lines. In this mode, the tray


33


is positioned such that a sheet of paper is picked from the top of a stack of such papers by a pick roller


58


. The sheet is inserted into the printer


10


B by virtue of the fact that an input/output roller system


50


/


52


is rotated in a manner that nips a sheet of paper and transfers it from the tray


33


and into the printer


10


B.




Once inside the printer


10


B, a given sheet of paper follows a media path that includes passage through the printer's fuser/pressure device


46


/


48


. Thus each sheet is subjected to virtually the same heat and pressure conditions before any toner is placed on said sheet. These heat and pressure conditions tend to provide each successive sheet with the same moisture content—and hence the same electrostatic properties. As was previously noted, this leads to more uniform print results as a series of sheets of paper undergo electrophotographic printing. After passing through the fuser/pressure device,


46


/


48


the sheet is sent along a first part MP


1


of a media path in the direction of arrow


63


and delivered to a duplexing tray


62


. After a defined series of sheets of paper have been delivered to the duplexing tray


62


, the electrophotographic printer


10


B is switched to its printing mode.




In this printing mode, a top sheet of paper is taken from the duplexing tray


62


(e.g., by a pick roller


64


) and, in the direction generally indicated by arrow


65


, delivered via a second media path part MP


2


to a powered roller


66


which, in turn, delivers the sheet of paper to the previously described toner transfer space between the photoconductor drum


12


and the transfer roller


36


. This sheet movement takes place in the direction generally indicated by arrow


67


, along a third part MP


3


of the media path. This third part MP


3


of the media path may, or may not, include the sheet's passage through guide rollers


34


. In any case, because each sheet has been recently subjected to the same pressure and heat conditions in the fuser roller and pressure roller


48


, each sheet arriving at the space between the transfer roller


36


and photoconductor drum


12


will have virtually the same moisture content—and hence virtually the same electrostatic properties. As was previously noted, successive sheets of paper having the same electrostatic properties will produce more uniform toner transfers between the photoconductor drum


12


and successive sheets of paper.




After receiving a toner image from the photoconductor drum


12


in the toner transfer zone, a sheet of paper is sent in the direction indicated by arrow


69


along a fourth part MP


4


of the media path. For example, it can be sent, via a belt


42


, and a ramp


44


, to the same combined action fuser roller


46


and pressure roller


48


that processed the incoming sheet. In this second or printing mode of operation, however, the rollers


46


and


48


are turning in the opposite direction that said rollers were turning when these same rollers


46


and


48


processed the incoming sheets. The general ability of this printer device


10


B to change the media flow direction in this roller system is indicated by the respective two-headed arrows in fuser roller


46


and pressure roller


48


. In this second mode of operation, the image on the paper is fused to said paper by the heat and pressure conditions created by the combined action of the fuser or heater roller


46


and the pressure roller


48


. The pressure, heat and residence time conditions existent when the toner is being fused to the paper may be the same as, or different from, the heat, pressure and residence conditions existing in the heater/pressure device


46


/


48


when the paper was originally taken into the printer


10


. In either case these pressure, heat and residence times will still generally fall within the ranges previously described in this patent disclosure. It might also be noted that in this second mode of operation the tray


33


can be moved to a position


33


A where it can better serve as a sheet collection tray.





FIG. 4

is a cross sectional view of an electrophotographic printer


10


C made according to another embodiment of this invention wherein said printer employs the same fuser roller/pressure roller device


46


/


48


as the electrophotographic printer's sheet pretreatment device and as its toner fuser. This printer


10


C also uses a sheet dispensing tray


70


and a sheet collection tray


76


. In this embodiment, the printer may or may not employ a duplexing tray such as that shown in

FIG. 3

(as duplexing tray


62


). Be that as it may, the fuser roller


46


/pressure roller


48


device receives a sheet of print media from a dispensing tray


70


. Such a sheet may be picked up by a pickup roller


72


and directed (in the direction suggested by arrow


61


) over a first part MP


1


of a media path through the printer


10


C by a sheet handling system that may include a roller


74


. Such a sheet then passes through a first or left side nip of an input/output roller system


50


/


52


. That is to say that said roller system


50


/


52


is operating in a first operating mode wherein the top roller


50


is turning in a counterclockwise direction while the bottom roller


52


is turning in a clockwise direction. Hence a first nip is formed on the left side of the roller system


50


/


52


. Thus, a sheet traveling over media path MP


1


is fed into this first nip.




The sheet is then fed into the fuser roller


46


/pressure roller


48


device while it too is in its first mode of operation. That is to say that the fuser roller


46


is turning clockwise while the pressure roller


48


is turning counterclockwise. The heat and pressure conditions are as previously described. After passing through this


46


/


48


roller device the sheet follows a media path MP


2


, MP


3


and MP


4


(e.g., over rollers


64


(A),


64


(B) and


66


) that leads up to the printer's toner transfer zone. This path may or may not include a duplexing tray


62


. Thus each sheet is subjected to virtually the same heat and pressure conditions (by passage through the fuser roller/pressure roller device


46


/


48


) before any toner is placed on said sheet. Here again, these uniform heat and pressure conditions tend to provide each successive sheet with the same moisture content—and hence the same electrostatic properties. As was previously noted, these uniform electrostatic properties leads to more uniform print results as a series of sheets of paper undergo electrophotographic printing.




After receiving a toner image from the photoconductor drum


12


in the toner transfer zone, a sheet of print media is sent (in the direction indicated by arrow


69


) along a fifth part MP


5


of the media path (via belt


42


, and ramp


44


), to the same fuser roller


46


and pressure roller


48


device that processed the incoming sheet. In this second mode of operation, the rollers


46


and


48


are turning in the opposite direction that said rollers were turning when these same rollers


46


and


48


were pretreating the incoming sheets. The general ability of this printer device


10


C to change the media flow direction is indicated by the respective two-headed arrows in fuser roller


46


and pressure roller


48


.




Thus, in this second mode of operation, the image on the paper is fused to said paper by the pressure/heat conditions created by the combined action of the fuser or heater roller


46


and the pressure roller


48


. Here again, the pressure, temperature and residence time conditions existent when the toner is being fused to the paper in this second mode of operation may be the same as, or different from, the heat, pressure and/or residence conditions existing in the fuser roller/pressure roller device


46


/


48


when the paper was originally taken into the printer


10


C and preconditioned. In any case these pressure, temperature and residence times will still generally fall within the ranges previously described in this patent disclosure. Thereafter the sheet is delivered (via the MP


6


part of the media path) to the sheet collection tray


76


via the sheet input/output roller system


50


/


52


by virtue of its being in second or sheet exit mode of operation (i.e., roller


50


turning clockwise and roller


52


turning counterclockwise).




Although specific embodiments of this invention have been disclosed herein in detail, it is to be understood that this was for purposes of illustration. This patent disclosure is not to be construed as limiting the scope of the invention, since the described electrophotographic printer and printing methods may be changed in several details by those skilled in the art in order to adapt these printers to particular applications without departing from the scope of the following claims and equivalents of the claimed elements.



Claims
  • 1. An electrophotographic printing apparatus comprising:(1) a laser printing device for creating a latent image on a photoconductor drum whose outside surface defines a first side of a toner transfer zone; (2) a transfer roller whose outside surface defines a second side of the toner transfer zone; (3) a roller type heat pressure device having a first mode of operation for pretreating successive sheets and a second mode of operation for fixing toner to said sheets; (4) a first sheet transport system that leads through the roller type heat/pressure device while it is in the first mode of operation and then to a sheet duplexing tray; (5) a sheet duplexing tray for receiving sheets from the heat/pressure device and subsequently transferring said sheets to a second sheet transport system; (6) the second sheet transport system leads from the sheet duplexing tray to the toner transfer zone and turns the sheet over; and (7) a third sheet transport system that leads from the toner transfer zone back through the heat/pressure device in the second mode of operation and then out of said printing apparatus.
  • 2. The electrophotographic printing apparatus of claim 1 wherein the roller type heat/pressure device has two opposing rollers and wherein one of the two opposing rollers contains a heating device and the other is a powered roller.
  • 3. The electrophotographic printing apparatus of claim 1 wherein the roller type heat/pressure device has two opposing rollers and wherein one of the two opposing rollers contains an inductive heater element.
  • 4. The electrophotographic printing apparatus of claim 1 wherein the roller type heat/pressure device has two opposing rollers and wherein one of the two opposing rollers contains a halogen tube.
  • 5. The electrophotographic printing apparatus of claim 1 wherein the roller type heat/pressure device has two opposing rollers that each contain a heating device.
  • 6. The electrophotographic printing apparatus of claim 1 wherein the roller type heat/pressure device operates at the same temperature, pressure and sheet residence time conditions when a sheet is dispensed from the apparatus as existed when the sheet was fed into said apparatus.
  • 7. The electrophotographic printing apparatus of claim 1 wherein the roller type heat/pressure device operates at a different condition when a sheet is dispensed from the apparatus as existed when the sheet was fed into said apparatus.
  • 8. An electrophotographic printing apparatus comprising:(1) a laser printing device for creating a latent image on a photoconductor drum whose outside surface defines a first side of a toner transfer zone; (2) a transfer roller whose outside surface defines a second side of the toner transfer zone; (3) a roller type heat/pressure device having a first mode of operation for pretreating successive sheets and a second mode of operation for fixing toner to said sheets; (4) a first sheet transport system that leads from a sheet dispensing tray, through the roller type heat/pressure device while it is in the first mode of operation and then to the toner transfer zone; and (5) a second sheet transport system that leads from the toner transfer zone back through the heat/pressure device while it is in the second mode of operation.
  • 9. The electrophotographic printing apparatus of claim 8 wherein the roller type heat/pressure device has two opposing rollers and wherein at least one of the two opposing rollers contains a heating device and the other is a powered roller.
  • 10. The electrophotographic printing apparatus of claim 8 wherein the roller type heat/pressure device has two opposing rollers and wherein at least one of the two opposing rollers contains a heating device employing an inductive heater element.
  • 11. The electrophotographic printing apparatus of claim 8 wherein the roller type heat/pressure device has two opposing rollers wherein at least one of the two opposing rollers contains a heating device employing a halogen tube.
  • 12. The electrophotographic printing apparatus of claim 8 wherein the roller type heat/pressure device has two opposing rollers that each contain a heating device.
US Referenced Citations (3)
Number Name Date Kind
5099281 Bhagat Mar 1992 A
5412459 Borsuk et al. May 1995 A
6128465 Castelli Oct 2000 A