Conventional robots are rigid, powerful and robust, and often used in a variety of activities ranging from manufacturing parts in a streamline to exploring a dangerous place. However, due to their rigid body, they lack flexibility to cope with situations where space is confined, terrain is complex, or the environment changes. Soft robots have been developed that can adapt to different environments. Soft robots made from soft materials with Young's modulus close to that of soft tissues have enhanced flexibility and environmental adaptability compared to rigid robots. They can roughly be classified into either gripping or locomotive robots, which can be further grouped into swimming robots and land based robots. Land based robots can walk, climb, or crawl.
Multiple actuation mechanisms have been developed for soft locomotive robots. For example, pneumatics and hydraulics can easily elongate, contract, bend, twist, and be driven by changes in fluid pressure. A semisoft pneumatic actuator built by slit tubes can be turned into a grasper or a walker. Pneumatically actuated soft robots for pipe inspection inspired by inchworms, and for tube clearing have also been proposed. Pneumatically actuated multigait soft robots that could perform sophisticated locomotion have been proposed with a miniature air compressor. Despite pneumatic being the most popular mechanism for soft robots, shape memory alloy (SMA) and electroactive polymers have also been employed to use temperature and electric fields for actuation, respectively. For instance, worm and caterpillar soft robots developed using SMA are proposed for detection and inspection in narrow spaces. Besides, engineers have fabricated electric, motor, magnetic and even light-driven robots designed to function in limited space or on complex terrain.
Despite the advantages over rigid robots, existing soft robot actuator choices have drawbacks. For example, pneumatic robots usually require complex fluid tunnels or tubes, so they are often heavily tethered and have limited speed as well as efficiency. Despite the great deformation induced by SMAs in response to applied voltage, SMA-based robots require a complex fabrication process, and the thermal cycling necessary to actuate them makes them slow as well. External electromagnetic fields can power untethered robots, but are impractical in many circumstances. The bulky elastomers, gels, and rubbers used to make most soft robots result in most being unsuitable for tasks requiring small or lightweight robots.
Tethered and untethered micro-robots have been proposed for a variety of purposes; for example, they can carry microcameras into active crime scenes so police can plan a way to intervene while remaining small enough to be unnoticed by perpetuators at the scene.
Electrostatic actuation is useful for lightweight and small mechanisms. It has long been utilized for actuation in micro- and nano-electromechanical systems (M/NEMS). Yet current designs that use electrostatic actuation in microrobots suffer from low speed, maneuverability, and adaptability issues.
Electrostatic actuators have been proposed for use in micro-robots. For example, in Untethered Soft Robot Capable of Stable Locomotion Using Soft Electrostatic Actuators, Jiawei Cao, Lei Qin, Jun Liu, Qinyuan Ren, Choon Chiang Foo, Hongqiang Wang, Heow Pueh Lee, Jian Zhu, Extreme Mechanics Letters 21 (2018) 9-16, an actuator is proposed having form of a bent disk of dielectric elastomer that partially flattens when high voltages are applied. Similarly, A Crawler Climbing Robot Integrating Electroadhesion and Electrostatic Actuation, Hongqiang Wang, Akio Yamamoto and Toshiro Higuchi, Int J Adv Robot Syst, 2014, 11:191, proposes an electrostatically-driven belt drive for micro-robots; this belt drive operates by electrostatic attraction and repulsion between conductor stripes on the belt and conductor stripes on a stator.
An electrostatic actuator has a first polymeric layer formed with an arch, a first electrode of metal deposited upon the first polymeric layer; a second polymeric layer formed flat; a second electrode of metal deposited upon the second polymeric layer; and a dielectric disposed on the second electrode. The second polymeric layer is mechanically coupled to the first polymeric layer at a first and second end of the arch. In an embodiment, the actuator has a pair of legs attached to the arch of the first polymeric layer to form a crawler unit. In another embodiment a steerable robot has a first crawling unit with its second polymeric layer mechanically coupled to the second polymeric layer of a second crawling unit.
The electrostatic-actuator based robot we describe herein solves many problems of prior micro-robots, including bulky and heavy body, low speed, slow response, lack of good flexibility/maneuverability, complicated fabrication process and so on. Our robot can survive being crushed: it may be completely compressed until the body becomes flat; then after only a few seconds, its body recovers to original shape and continues moving without loss of mobility.
In an embodiment, the electrostatic actuator 100 of our robot has a first polymeric layer 102. Deposited on first polymeric film layer 102 is a first layer 104 of conductive metal forming a top electrode. In a particular embodiment, the conductive metal of first layer of conductive metal is gold of 10 nanometers thickness, however in other embodiments other conductive metals such as silver or aluminum may be used for conductive metal layer 104. The conductive metal layer should be thin enough to avoid adding undue stiffness to the first polymeric film layer. The actuator also has a second polymeric film layer 106, second polymeric film layer 106 is also coated with a second layer 108 of conductive metal forming a bottom electrode. In a particular embodiment second layer 108 of conductive metal is also a layer of gold, however in other embodiments other conductive metals such as silver or aluminum may be used in place of gold. Atop the second layer 108 of conductive metal is a dielectric insulator layer 110 that serves to prevent contact with the first conductive metal layer. First polymeric film layer 102 is longer than second polymeric film layer 106, and is formed, or buckled, to bulge forming a concave or arched structure. In some embodiments, second polymeric film layer 106 may be significantly more rigid than first polymeric film layer 102. First polymeric film layer 102 is firmly mechanically coupled to the second polymeric film layer at ends 111, 113 of the arch or buckled portion.
In an embodiment, each polymeric film layer and the dielectric insulator layer are polyimide, in particular Kapton films.
Upon applying a voltage difference between first conductive metal layer 104 and second conductive metal layer 108, there is an attractive force between the layers and first polymeric layer 102 deforms as indicated in
Under a constant voltage, the electrostatic force is proportional to
and its distribution along the length of the actuator can be visualized as shown in the
To quantify the deformation of the top layer in the simulation, we plotted the displacement of the center point of the top layer in response to an increasing voltage. We first compared the deformation performance of devices that have different thicknesses.
Test results with a 51 μm thick top film 602 and 5 millimeter arch height using sinusoidal voltage excitation show (
To further investigate the role of film thickness and initial buckling height, we measured the displacements of devices with top films of different thicknesses and initial heights at peak voltages from 0 to 500 V, as illustrated in
In a particular embodiment, the actuator is 75 mm long, 10 mm wide, with a 10-mm initial buckled height of the first polymeric layer over the relatively flat second polymeric layer.
In a durability test of one million cycles at 3 Hz of an actuator with 51 millimeter polymeric layer thickness and initial unenergized arch height of 10 millimeters, deflection degraded from an initial deflection of approximately 3 millimeters 610 (
A soft and flexible robot was built using this actuator which showed good locomotive performance and excellent maneuverability. To form a crawling robot, legs 222, 224 are added to the device as illustrated in
Therefore, the moving mechanism of the robot is interpreted using a simple model of the rear leg assuming it is a rigid body as shown in
Directional movement results from a difference in the friction coefficient when the legs are moving forwards along the ground versus backwards. Each step of the walking bug micro-robot has three stages. As shown in
The original legs as heretofore described can be improved by using paper or polyimide films folded with a basic origami fold as illustrated in
In the obstacle test, it is observed that the robotic bug with the original leg design was inevitably tripped by small obstacles and consequently either detoured or completely stopped. The simple cutting pattern on the robot's legs (
To add maneuverability to it, we cut a simple “H” shape configuration with two legs attached to each of the parallel units, as in
A single robotic bug of
In an embodiment, the maneuverable robot of
Since the robot is very light weight, to some extent the tethering wires undermines stability of the robot and limits the working range of the robot. We therefore provide a better tethering method and add a body stabilizing mechanism so that the robot has an enhanced stability, and provide for remote operation. To solve the stability problem caused by tethering wires, first, we employ flexible and light weight wires to reduce the dragging force exerted by the wire. Second, we add a posture-correction/adjusting mechanism to the robot. When the robot loses its regular moving posture, the correction mechanism is actuated to help the robot return to its functional posture (e.g. standing posture). Third, in an alternative embodiment, a miniaturized power source including right 802 and left 804 programmable power supplies and processor 806 is equipped on the robot so that it becomes untethered.
Another challenge is for the robot to work in humid conditions in that moistures could cause electrical shorts. Our solution is to deposit a thin layer of insulation polymer onto the electrode surface to prevent electrical shorts resulting from moisture in the air.
When the top electrode is charged positively and the bottom one is connected to ground and fixed in position, the top film is pulled toward the bottom due to the electrostatic force formed across the gap, converting electrical energy to kinetic energy of the motion and elastic energy of the top film. Upon removing electrical charge from the top electrode, the electrostatic force vanishes, and the top film rebounds back up, converting the elastic energy to kinetic energy. Second, we designed a miniature light-weight bug-like soft robot which is developed from the actuator. This robotic bug was fabricated by flipping the actuator upside down with its buckled top film now facing downward, to which two pieces of elastic and foldable sheet (such as paper or polyimide) were attached functioning as its “legs”. When the buckled film (“belly”, as an analogy) periodically deforms due to an applied AC voltage, the two legs move with it simultaneously. The directional movement results from the friction between the robotic bug's legs and the ground (in the direction where legs are tilted to) being smaller than that of the opposite direction. Therefore, the robotic bug moves only in the direction where its legs are tilted toward. The vertical deformation of the actuator has thus been converted to the horizontal motion of the robotic bug. Last, by connecting two single-actuator robotic micro-robots in parallel and individually controlling each unit, an H-shaped electrostatic actuated soft robot with direction control was obtained. The H-shaped robot moves forward, and turns clockwise or counter clockwise depending on the frequency assigned to each unit. This robot is therefore highly controllable and has a good maneuverability.
To operate the H-shaped robotic bug of
Summary of Advantageous Results
The actuator creates relatively large (68% of actuator height) and continuous deformations with a quick response. A small (75 mm long) and light weight (<500 mg) robotic bug was built based on the soft actuator moved with controllable speed up to 41 mm/s. In addition, the robotic bug showed (1) climbing ability by going up slopes up to 29°, (2) flexibility via recovering to its original shape and keeping its mobility after being crushed and compressed flat, and (3) adaptability through preserving its mobility on surfaces of different roughness. Finally, by symmetrically coupling two robotic units in parallel, each with legs and actuator, we obtained an H-shaped steerable robot and demonstrated its maneuverability by precisely steering it into a designated space via individually controlling each unit using differences in pulse rates between the two units for steering.
The actuators and concepts herein described can be combined in several ways. Among ways we contemplate are:
An electrostatic actuator designated A has a first polymeric layer formed with an arch, a first electrode of metal deposited upon the first polymeric layer; a second polymeric layer formed flat, a second electrode of metal deposited upon the second polymeric layer; and a dielectric disposed on the second electrode. The second polymeric layer is mechanically coupled to the first polymeric layer at a first and second end of the arch.
An electrostatic actuator designated AA including the electrostatic actuator designated A wherein the first polymeric layer has thickness between 25 and 130 micrometers, and the arch has an unenergized height between 5 and 20 millimeters.
An electrostatic actuator designated AAA including the electrostatic actuator designated AA wherein the arch has an unenergized height of between 8 and 17 millimeters.
A crawler unit designated AB including the electrostatic actuator designated A, AA, or AAA and at least two legs, the legs attached to the arch of the first polymeric layer.
A crawler unit designated AC including the crawler unit designated AB wherein the legs are polymeric.
A crawler unit designated AD including the crawler unit designated AB wherein the legs are paper.
A steerable robot designated B including a first and a second crawling unit of the type designated AB, AC, or AD, the second polymeric layer of the first crawling unit mechanically coupled to the second polymeric layer of the second crawling unit.
A steerable robot designated BA including the steerable robot designated B further including a first programmable alternating current (AC) supply coupled to the first electrode of the first crawling unit and a second programmable AC supply coupled to the first electrode of the second crawling unit.
Changes may be made in the above system, methods or device without departing from the scope hereof. It should thus be noted that the matter contained in the above description or shown in the accompanying drawings should be interpreted as illustrative and not in a limiting sense. The following claims are intended to cover all generic and specific features described herein, as well as all statements of the scope of the present method and system, which, as a matter of language, might be said to fall therebetween.
The present application claims priority to U.S. Provisional Patent Application No. 62/773,009 filed Nov. 29, 2018. The entire contents of the aforementioned application are incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/US2019/063531 | 11/27/2019 | WO | 00 |
Number | Date | Country | |
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62773009 | Nov 2018 | US |