Electrostatic atomizer based micro-burner for logistic fuels

Information

  • Patent Grant
  • 6318648
  • Patent Number
    6,318,648
  • Date Filed
    Tuesday, October 31, 2000
    23 years ago
  • Date Issued
    Tuesday, November 20, 2001
    22 years ago
Abstract
An electrostatic atomizer is disclosed, which includes an electrode or other charge injection device and a source of liquid for passing a stream of liquid past the charge injection device to a variable orifice. The variable orifice is defined between at least two elements, which are movable with respect to each other. A compact stove incorporating the atomizer includes a support for supporting articles to be heated by the burning of atomized fuel. The variable orifice may be used in the stove to control the flow, and therefore thermal output, of the stove.
Description




FIELD OF THE INVENTION




The present invention relates to electrostatic atomizers and, in particular, electrostatic atomizers for fuel and combustion devices for burning atomized fuel.




BACKGROUND OF THE INVENTION




Electrostatic atomizers for producing atomized liquids are known. Electrostatic atomizing devices for atomizing a liquid having low conductivity are disclosed in U.S. Pat. Nos. 4,255,777, 4,380,786, 4,581,675, 4,991,774, and 5,093,601 to Kelly, the disclosures of which are hereby incorporated by reference herein. The electrostatic atomizer of U.S. Pat. No. 4,255,777 is capable of forming droplets having an average diameter of less than about 1 millimeter for a liquid having a low conductivity. Using an electrostatic atomizer like that of U.S. Pat. No. 4,255,777, hydrocarbon fuels can be efficiently burned in a combustion device because the atomizer can produce droplets of fuel of such a small size. Fuels which are challenging to burn can be atomized with a sufficient flow rate for a compact combustion device utilizing such an atomizer.




A combustion device using an electrostatic atomizer is disclosed by U.S. Pat. No. 5,695,328 to DeFreitas et al., the disclosure of which is hereby incorporated by reference herein. This patent discloses an ignition device useful for engine combustors in which the electrostatic atomizer of U.S. Pat. No. 4,255,777 may be used. In this device, the voltage is varied to vary the fuel droplet size produced by the atomizer and to thereby vary the thermal output for the device.




In electrostatic atomization according to the aforementioned patents and patent applications, electrical charges from an electrode are injected into the fluid to be atomized, so that the fluid has a net charge, typically a negative charge. Fuel droplets are formed in the above-discussed electrostatic atomizers under the influence of electrostatic forces within the fluid. The size of the fuel droplets produced is independent of the flow rate. Droplet sizes which are a fraction of the orifice diameter can be produced. Thus, details of the orifice cross-section, such as the geometry of the orifice and its alignment with the emitter, do not affect the atomizer's ability to produce a regularly shaped plume of self-dispersed fuel. In certain atomizers according to U.S. Pat. Nos. 5,093,602, 5,378,957, 5,391,958, and 5,478,266 of Kelly, the disclosures of which are also hereby incorporated by reference herein, a charge is injected onto the fluid using an electron beam. These designs provide similar atomization.




It would be desirable to provide an electrostatic atomizer and a combustion device incorporating an electrostatic atomizer having an orifice design which exploits the fact that the orifice design and flow rate are independent of the atomization of the liquid.




SUMMARY OF THE INVENTION




The present invention addresses these needs.




An electrostatic atomizer in accordance with one aspect of the present invention comprises a body having a downstream end and including a plurality of orifice elements defining a variable orifice at the downstream end, charge-providing means disposed in the body, and means for passing a stream of liquid past the charge-providing means to the downstream end so that a net charge is applied to the liquid and a stream of atomized liquid is discharged from the variable orifice, the liquid being atomized at least partially under the influence of the net charge, and the variable orifice being openable and closeable to control the flow of the stream of atomized liquid.




This aspect of the invention exploits the fact that atomization under the influence of a net charge injected into the fluid is independent of the shape and size of the orifice. within extremely broad limits. Thus, varying the orifice geometry opening to control the flow rate does not impair the atomization. The preferred atomizers according to this aspect of the invention can provide reliable atomization over a broad range of flow rates. Moreover, because the same elements which define the atomizing nozzle also provide variable control of the flow rate, there is no need for separate flow-control devices, making the entire structure simple and economical.




Because the droplet size is independent of the orifice geometry, a number of orifice designs can be used. In theory, any shape for a three-dimensional orifice may be used. For instance, the orifice may be a triangular orifice, conically-shaped orifice, a slit orifice, a circular or a scalloped circular orifice. This is particularly useful in small scale combustion devices, in which extremely small orifices must be provided. For small scale combustion systems, the ability to use small components affects the portability and feasibility of the combustion device. The plurality of orifice elements may include a first orifice element and at least one other orifice element slidable across the first orifice element to define the variable orifice. The plurality of orifice elements may include an element having a V-shaped edge.




The first orifice element may comprise a surface defining a hole having a first width and the at least one other orifice element may comprise a narrow element disposed across the hole and having a second width less than the first width to define at least one aperture comprising the orifice of the atomizer.




At least one aperture may also be defined by at least one wire disposed across the hole of the aforementioned first orifice element, which may also include at least one groove having a width for receiving the at least one wire. At least one wire may be movable away from the hole in response to the flow of liquid through the orifice so that the variable orifice is flushable with a flow of liquid sufficient to flush the orifice. Thus, clogging of the orifice may be corrected. The plurality of orifice elements may define a variable orifice in the shape of a triangle including a 90° angle, which is preferable because the 90° angle is more easily flushed to remove debris.




The charge-providing means may include a conically-shaped element having a pointed forward end and being disposed in the body so that the forward end points towards the downstream direction, a surface spaced from the conically-shaped element, and a power source. The power source provides a potential difference between the conically-shaped element and the surface so that a net charge may be applied to the liquid. Other charge injection devices may be used to effect the atomization of the fluid. For example, an electron gun may be used to inject the fluid with a net charge, thereby atomizing the fluid.




The plurality of orifice elements may be moveable relative to one another between a minimum flow position in which the orifice elements define a relatively small orifice and a maximum flow position in which the orifice elements define a relatively large orifice. Where the charge-providing means includes the conically-shaped electrode, the orifice elements may be moveable relative to one another so that the orifice of the atomizer is aligned with the conically-shaped electrode. The at least one other orifice element may be slidable across the hole in the first surface of the first orifice element to define the orifice. At least one other orifice element may have a second surface defining a second hole to define the orifice.




The plurality of orifice elements may also include a tubular case so that the other of the plurality of orifice elements are disposed in the tubular case. Thus, the orifice elements including the tubular case may be rotatable relative to one another between the minimum flow position and the maximum flow positions. The plurality of positions of the plurality of orifice elements may include a fully off position in which no orifice is defined and the flow of atomized fuel is prevented.




The electrostatic atomizer may include anti-clogging means so that the orifice may be flushed with a liquid to prevent clogging. The anti-clogging means may include the plurality of orifice elements, where the orifice elements include a flush position in which the orifice is wide open to flush the orifice.




Another aspect of the present invention provides a compact stove comprising an electrostatic atomizer for imparting a charge to a liquid fuel so that the fuel is atomized under the influence of the liquid charge, a fuel source in communication with the atomizer for carrying fuel to the atomizer, and a support disposed above the atomizer for supporting an article to be heated by the stove.




The compact stove may include a housing base and a grid moveable relative to the housing base between a closed position wherein the grid is close to the housing base and a fully opened position wherein the grid is remote from the housing base, the housing base and the grid enclosing the atomizer when the combustion member is in the closed position.




The compact stove may include a catalytic member disposed above the orifice of the atomizer and adapted to catalyze combustion of the fuel. A power source may also be included, which may comprise one or more batteries electrically connected to a voltage converter.




An external fuel source may be used or a pressurized fuel vessel may be disposed in the housing base in communication with the atomizer. The pressurized fuel vessel may include biasing means for applying pressure to the fuel within the vessel. The biasing means may include a latched position to prevent the application of pressure to the fuel so that no fuel flows to the atomizer.




The compact stove may include an atomizer for atomizing the fuel having a variable orifice for controlling the flow of the fuel, as provided above. The atomizer may include a plurality of orifice elements defining a variable orifice and movable relative to one another between a plurality of positions including a minimum flow position in which the orifice elements define a relatively small orifice and a maximum flow position wherein the orifice elements define a relatively large orifice. A control knob may be connected to at least one of the plurality of orifice elements for controlling relative movement of the orifice elements. The control knob may be connected to the power source so that the power source is electrically connected to or disconnected from the atomizer and may also be connected to the biasing means for releasing the biasing means from the latched position.











BRIEF DESCRIPTION OF THE DRAWINGS




These and other features, aspects and advantages of the present invention will become better understood with regard to the following description, appended claims and accompanying drawings where:





FIG. 1

is a top plan view of an electrostatic atomizer in accordance with a first embodiment of the invention;





FIG. 1A

is a front elevational view of the electrostatic atomizer of

FIG. 1

;





FIG. 2

is a section taken along line


2





2


in

FIG. 1

;





FIG. 2A

is a detail of the orifice of the atomizer of

FIGS. 1-2

;





FIG. 3

is a section taken along line


3





3


in

FIG. 1A

;





FIG. 4

is a section taken along line


4





4


in

FIG. 3

;





FIG. 5

is a top plan view showing a pocket stove incorporating an atomizer in accordance with the embodiment of

FIGS. 1-4

;





FIG. 6

is a cut-away front elevational view of the pocket stove in accordance with the embodiment of

FIGS. 1-5

;





FIG. 7

is a top plan view of a pressurized fuel vessel for the pocket stove in accordance with another embodiment;





FIG. 8

is a top plan view of the pressurized fuel vessel of

FIG. 7

in a different position;





FIG. 9

is a top perspective view of an orifice of an electrostatic atomizer in accordance with yet another embodiment;





FIG. 10

is a sectional view taken along line


10





10


in

FIG. 9

;





FIG. 11

is a top plan view of a first orifice element in accordance with the embodiment of

FIGS. 9-10

; and





FIG. 11A

is a sectional view taken along line


11




a


-


11




a


in FIG.


11


.











BRIEF DESCRIPTION OF THE PREFERRED EMBODIMENT




A pocket stove in accordance with one embodiment of the present invention is illustrated by

FIGS. 1-6

. In

FIGS. 5 and 6

, the pocket stove


10


has a housing base


12


, a support


11


, a grid


22


, a power source


30


, a fuel inlet


106


, control knob


27


, and an electrostatic atomizer


100


.




The housing base


12


has a compartment


13


and an open top


14


. The compartment is defined by bottom wall


15


and side walls


16


,


17


,


18


and


19


. The housing base also includes an aperture


24


for the inlet


106


. At an upper end of side walls


16


and


17


is attached telescoping portions


20


and


21


. Telescoping portion


20


slides into a hollow chamber (not shown) within side wall


16


and telescoping portion


21


slides into a hollow chamber (not shown) in side wall


17


. A top end of the telescoping portions


20


and


21


are attached to a support


11


for supporting articles to be heated by the stove. Preferably, a grid surface


22


is also attached to the top end of the telescoping portions


20


and


21


.




The grid surface has an open position and a closed position for enclosing the components within chamber


13


. The grid


22


has an open bottom


23


so that when support


11


is pushed downwardly by the user, telescoping portions


20


and


21


move downwardly into the hollow chambers within side walls


16


and


17


to the closed position. The grid


22


includes a seal


28


for sealing the inlet


106


and a capture slot


29


for the control knob


27


. In the closed position, the grid surface


22


surrounds an upper portion of the housing base so that the seal


28


closes off the fuel inlet


106


and the capture slot


29


captures control knob


27


. Although the grid surface is not required to produce a flame, the use of a grid surface is preferred to stabilize the flame. Most preferably, the grid is comprised of a catalytic material for producing a cleaner burning flame, which is particularly desirable for a pocket stove used in cooking. A catalytic grid would be a grid of platinum coated ceramic grid, similar to the catalytic converter of a car.




An electrostatic atomizer


100


is provided in the pocket stove to atomize liquid fuel so that the fuel may be easily ignited and efficiently burned. The fuel may be any hydrocarbon fuel and may include fuels which are “heavy” or less volatile and difficult to ignite and burn. Using the electrostatic atomizer of the present invention enables the use of logistic fuels, which are those fuels readily available to military forces, such as diesel fuel, and jet-A fuel to be used as the fuel for the pocket stove, which is a fairly compact unit and convenient for military and other camping purposes. When the grid is in the closed position, the pocket stove in

FIGS. 5 and 6

is a 44 mm by 91 mm by 52 mm playing card deck sized unit.




The electrostatic atomizer


100


imparts a net charge to a stream of fuel to electrostatically charge the fuel. A high voltage conductor in contact with the fuel imparts the net charge to the fuel. Once charged, the fuel exits orifice


101


where the electrostatic forces within the fuel cause the fuel to disperse into a plume of droplets of about 20 to 40 mm in diameter.




In this embodiment, the pocket stove includes an external fuel source. A fuel inlet


106


comprises a conduit which extends through an aperture in the housing base and is in communication with the electrostatic atomizer. The fuel source may comprise an external “standard fuel bottle” pressurized to one bar. Preferably, the inlet


106


includes a quick disconnect fitting for attaching the external fuel source. Diesel, jet-A, gasoline, No. 2 heating oil, or other hydrocarbon fuels may be used.




The atomizer includes an elongated, generally cylindrical insulator


104


fixedly mounted to housing base


12


. Insulator


104


has an axial bore


80


extending along the central axis


78


of the insulator and communicating with fuel inlet


106


. The insulator also has a transverse bore


82


communicating with axial bore


80


. Axial bore


80


extends to the circumferential surface


84


of the insulator. As best seen in

FIG. 4

, a pointed electrode


107


is mounted to insulator


104


in transverse bore


82


, so that the tip


108


of the electrode points away from the central axis


78


of the insulator. Transverse bore


82


is slightly larger in diameter than electrode


107


, so that there is a clearance around the electrode. Although the present invention is not limited to any particular dimensions, in a typical atomizer suitable for use in a pocket stove, insulator


104


has an exterior diameter of about 1.5 mm.




The atomizer further includes an inner tubular metallic sleeve element


103


coaxial with insulator


104


and closely overlying the circumferential surface


84


of the insulator. The wall of inner sleeve element


103


has a V-shaped notch


117


extending through it. Notch


117


has a narrow end


86


tapering to a point and widens progressively in a first circumferential direction


113


, from narrow end


86


to a wide end


88


. Sleeve element


103


is fixedly mounted on insulator


104


with the narrow end


86


of the notch aligned with electrode


107


and tip


108


. The included angle between the edges of the notch typically is about 90 degrees, although lesser or greater angles can be used. The dimension of the notch in the circumferential direction typically is a few mm.




A rotary case or outer tubular metallic sleeve element


102


overlies the exterior circumferential surface of the inner sleeve element


103


. Outer sleeve element


102


is also coaxial with the inner sleeve element


103


and insulator


104


. The outer sleeve element has a hole


109


extending through its wall. Merely by way of example, hole


103


may be about 1 mm in diameter. The rotary case or outer sleeve element


102


is rotatable around the common central axis


78


of the insulator and inner sleeve. In a full off position, hole


109


is out of alignment with V-shaped notch


117


, so that the inner and outer sleeves cooperatively close transverse bore


82


. Movement of the outer sleeve


102


in the first circumferential direction


113


from the full off position brings the edge of hole


109


into alignment with a part of notch


117


, at the narrow end


86


, so that the hole and notch cooperatively define a small orifice


111


(

FIG. 2



a


) in alignment with the transverse bore


82


and in alignment with the electrode tip


108


. Further rotational movement of the outer sleeve in the first direction


113


causes the outer sleeve and the edge of hole


109


to move to the maximum orifice position shown in broken lines at


109


′ in FIG.


1


A. In this condition, the hole


109


and notch


117


cooperatively define a larger orifice. Thus, rotational movement of the outer sleeve relative to the inner sleeve can vary the size of orifice


111


, or entirely occlude such orifice. Still further rotational movement of the outer sleeve in the first direction brings the hole to the flush position shown in broken lines at


109


in FIG.


2


A. In this position, the hole uncovers a still larger portion of notch


117


. As further discussed below, this position, in which the size of orifice


117


is even larger than at the maximum position. is used for flushing the system of contaminants. Electrode


107


is electrically connected by a lead


90


, disposed within axial bore


80


, to the negative high voltage output of a DC-DC voltage converter


26


. Merely by way of example, voltage converter


26


may be a conventional converter of the type sold under the designation E121CT by the EMCO High Voltage, Inc. 11126 Ridge Road, Sutter Creek, Calif. 95685. The converter desirably is arranged within the housing base


12


to provide a high voltage output of about 5-25 kilovolts, and more preferably 1-15 kilovolts, at a few microamperes or less high voltage current flow. The positive high voltage output of the converter is connected to the inner metallic sleeve


103


. The voltage converter is connected to battery power source


25


. The battery power source


25


preferably comprises three “AA” batteries


25


provided within the compartment


13


of the housing base


12


. The pocket stove may also comprise a device for connection to an external power source. For example, the pocket stove in this alternative would include a plug for connection to an AC power source and an AC-DC converter. Alternatively, the power source can include a plug for connecting to an automobile cigarette lighter socket, or other external portable power source. A control knob


27


is connected to the power supply


30


for disconnecting the battery or batteries from the voltage converter, effectively shutting off the power to the atomizer. The control knob is also connected to the rotary case


102


through a rotary drive linkage so that rotation of the control knob causes rotation of the case


102


. Any conventional rotary drive may be employed as, for example, mating bevel gears, belts, friction drives, or a worm gear on the control knob in mesh with a gear on case


102


. The control knob has an off position, in which the orifice


101


is in


15


the fully off position as discussed above. In the off position of the control knob, the control knob is adjacent the side wall of the housing base


12


. The control knob also has an operating position in which the knob is rotatable to vary the relative positions of the orifice elements


102


and


103


as discussed above. To move the knob into the operating position, the user of the pocket stove pulls the knob axially outwardly. The control knob has a further, flush position and a spring (not shown) for flushing the orifice with unatomized fuel. Pulling the control knob outwardly away from the housing base against the bias of the spring causes the power supply


30


to be electrically disconnected from the atomizer so that the orifice of the atomizer is flushed with fuel. Preferably, the control knob also moves the orifice elements


102


and


103


to a position in which they define an aperture


111


larger than that of the maximum flow position to ensure that debris is fully expunged from the orifice. Thus, element


102


is moved in the direction


113




50


that the edge of the aperture


109


″ defines a larger aperture


111


, in FIG.


2


A.




Before use, the control knob is in an off position and captured by the capture slot


29


in grid


22


. The rotary case


102


is in an off position so that the aperture


109


is located over the sleeve


103


, out of alignment with V-notch


117


, and no aperture


111


for the orifice


101


is formed. The battery or batteries are disconnected from the power supply


26


so that the electrostatic atomizer receives no power for electrode


107


. A pressurized external fuel source is connected to inlet


106


. The user then pulls upwardly on the support


11


so that telescoping portions


20


and


21


extend upwardly from side walls


16


and


17


. Capture slot


29


is moved away from control knob


27


and inlet cover


28


is moved away from inlet


106


. At this time, a lit match may be placed on the grid


22


for igniting the fuel about to be atomized.




The control knob is pulled outwardly to the operating position. This action rotates the case


102


of the electrostatic atomizer


100


in the direction


113


so that aperture


109


and notch


110


form an aperture


111


for the orifice


101


. At the same time, the battery or batteries


25


are connected to power supply


26


. Fuel travels from inlet


106


into the axial bore


80


of the electrostatic atomizer


100


downstream to the electrode


107


. The fuel flows past electrode


107


to receive a net charge. The charged fluid travels through aperture


111


of the orifice


101


and is atomized at least partially under the influence of the net charge. A plume of fuel droplets sprays upwardly out of orifice


101


towards grid


22


and is ignited by the lit match on the grid. The control knob


27


is rotatable to control the flow of the fuel and the thermal output for the pocket stove. As the control knob is turned, the rotary case


102


turns in either direction


113


or


112


to define a smaller or larger aperture


111


, respectively. Pulling the control knob outwardly past the operating position disconnects the battery or batteries from the high voltage power supply and delivers a volume of fuel to the orifice which is sufficient to flush out debris which may clog the orifice. Releasing the control knob returns it to the operating position.




After use, the control knob is pushed inwardly towards the housing base


12


. The battery or batteries


25


are disconnected from the voltage converter


26


and the orifice


101


of the electrostatic atomizer


100


is closed by rotating the case


102


in direction


112


. As the user pushes downwardly on support


11


to close the stove, capture slot


29


holds the control knob in the off position, and inlet cover


28


closes off inlet


106


.




Other anti-clogging techniques are disclosed in pending U.S. provisional patent application filed on Dec. 31, 1998 by Arnold J. Kelly, entitled Improvements in Electrostatic Atomizers, the disclosure of which is incorporated by reference herein. Certain atomizers taught in this application are designed to prevent buildup of debris within the electrostatic atomizer. Atomizers according to this application may also include multiple orifices. The atomizers taught in this application may be used in the present stove. The above discussed pocket stove may also include the electrostatic atomizers of U.S. provisional patent application Nos. 60/106,421 and 60/106,420, each filed Oct. 30, 1998, by Kelly, both of which are hereby incorporated by reference herein.




A number of other charge injection devices may be used in the electrostatic atomizer of the present invention. An electron gun may be used, as discussed above. Although the electrode discussed above is conically-shaped, electrodes having various designs may also be used. Formed of a series of pins may be used. An electrode comprising a surface of negative electron affinity material, such as diamond may be used as the electrode. In another embodiment, the pocket stove is provided with a pressurized fuel vessel disposed within the housing base


12


. Pressurized fuel vessel


50


is shown in

FIGS. 7 and 8

. To accommodate the pressurized fuel vessel, only one AA battery


25


is provided in the pocket stove and the vessel


50


takes the place of the missing two AA batteries, as only one AA battery is actually required for operation.




As seen in

FIGS. 7 and 8

, the vessel


50


has an extended position


51


and a collapsed position


52


. In the extended position


51


. liquid fuel fills the compartment


53


formed by ends


54


and


55


and collapsible material


56


. In the vessel of

FIGS. 7 and 8

, a volume of 26,000 cubic mill is provided in the expanded position. An outlet


57


is provided at one end


54


of the vessel


50


for connection with the atomizer


100


. The vessel


50


also includes a biasing means for pressurizing the vessel


50


, in a manner known in the art. In

FIG. 7

, the biasing means comprises a bellows of metallic material with sufficient resilience to apply one bar of pressure. Thus, the biasing means may be integral with collapsible material


56


. The biasing means preferably applies 45 N or about 10 LB of force to provide the vessel with the one bar of desired pressure for operation. In the alternative, a separate spring may be provided. The vessel


50


has a latched position in which the biasing means or spring does not apply pressure to the vessel


50


. To this end, a latch


58


is attached to the control knob. In the latched position


58


, end


55


is prevented from applying pressure and fuel will not flow through outlet


57


. The biasing means may also comprise a spring having an integral winding key extending to the exterior of the housing base


12


so that the user of the pocket stove may prepare the pocket stove for operation. The control knob


27


is connected to the latch


58


for releasing the biasing means from the latched position


58


when the control knob is moved into the operating position. Thus, the latch


58


is connected to knob


27


via a linkage including a string, chain, actuator, rod, or similar devices known in the art.




Prior to operation, the vessel


50


is in a latched position in which


15


latch


58


prevents end


55


from applying pressure to fuel. If a winding key is provided, the user may wind the spring using the winding key to apply pressure to the vessel in preparation for operation of the stove. The support


11


is extended upwardly by the user. The control knob is pulled outward to its operating position, preparing the atomizer


100


for operation as discussed above. The control knob interacts with the biasing means or spring to release the vessel from its latched position. After use, when the control knob is pushed inwardly, the vessel


50


becomes latched to remove pressure from the vessel


50


so that fuel does not flow to the atomizer.




Variable orifices may be formed using elements having shapes other than the V-shaped notch and circular aperture. In a third embodiment, the orifice


101


is formed by an element


150


having a hole


151


formed therein, a longitudinal groove


152


extending from the hole in a first direction, and a groove


153


extending from the hole in a second direction. Within the grooves


152


and


153


is disposed a wire


154


. The wire has a first end


155


and a second end


156


. Either of ends


155


and


156


is anchored to element


150


and the other of ends


155


and


156


remains unanchored to element


150


.




The element


150


of

FIGS. 9 and 11

is preferably a 304 stainless steel disc having a thickness of 0.01 inches. The wire is preferably a platinum rhodium wire having a 0.003 inch diameter. The hole


151


preferably has a 0.012 inch inner diameter, which is most preferably polished using a diamond polish. The grooves


152


and


153


are preferably 0.007 inches deep to accommodate the wire. The grooves may be drilled using a No. 63 drill, which is 0.006 inches thick and modified to taper to 0.002 inches thick.




The orifice elements


154


and


150


establish an interior side


162


and an exterior side


161


for the orifice


101


and a direction of flow


163


from the interior side


162


to the exterior side


161


. The conically shaped electrode


107


is disposed on the interior side


162


of the orifice for imparting a net charge to the liquid fuel traveling in direction


163


. After receiving such charge, the liquid fuel flows through pull


151


and past wire


154


. The liquid fuel is atomized at least partially under the influence of the net charge. The wire establishes a dual-apertured orifice


101


for the electrostatic atomizer, aperture


157


on one side of wire


154


and aperture


158


on the other side of wire


154


. The relative sizes of the hole


151


and the wire


154


define apertures


157


and


158


for the orifice


101


. Thus, a relatively small orifice for an electrostatic atomizer may be provided with elements that are relatively easy to assemble.




The orifice of

FIG. 9

is flushed by simply providing a flow of fuel sufficient to deflect the wire


154


away from groove


152


and end


156


. This action effectively enlarges hole


151


so that the fuel dislodges any debris from the orifice


101


.




Variable orifices may be formed using numerous other elements. Thus, a rectangular element having an edge may form an orifice with another element having a circular aperture. An orifice may be formed at the intersection of two circular apertures, or apertures having other shapes. An inner and outer sleeve each having V-shaped notches may be used to form an orifice by balances rotary movement of both sleeves. A dual-apertured orifice may be formed by a rectangular element having two edges, similarly to the wire of

FIG. 9

which divides hole


151


into apertures


157


and


158


. More than two elements may be used. Several wires may be disposed across an aperture or three or more cylindrical elements having edges, notches and/or apertures of various shapes may be slidable across one another to form an orifice. Linear sliding movement between two planar elements may be used to form a variable orifice.



Claims
  • 1. A compact stove, comprising:a) an electrostatic atomizer for imparting a charge to a liquid fuel so that the fuel is atomized under influence of said charge, said electrostatic atomizer having a variable orifice, said orifice being variable in size; b) a fuel source in communication with said atomizer for carrying fuel to said atomizer; and c) a support disposed above said atomizer for supporting an article to be heated by the stove.
  • 2. The compact stove of claim 1, wherein said atomizer includes a power source.
  • 3. The compact stove of claim 2, wherein said power source comprises an internal power source including a voltage converter and one or more batteries electrically connected to said voltage converter.
  • 4. The compact stove of claim 3, wherein said batteries comprise three “AA” batteries.
  • 5. The compact stove of claim 2, further comprising a catalytic member disposed above said support and adapted to catalyze combustion of the fuel.
  • 6. The compact stove of claim 2, wherein said power source comprises an internal power source and provides a high voltage output at between about 5 and 25 kilovolts.
  • 7. The compact stove of claim 2, wherein said power source comprises an internal power source and provides a high voltage output at between about 1 and 15 kilovolts.
  • 8. The compact stove of claim 1, wherein said atomizer includes a plurality of orifice elements defining said variable orifice and movable relative to one another.
  • 9. The compact stove of claim 8, wherein one of said orifice elements has a hole.
  • 10. The compact stove of claim 9, further comprising a control knob connected to at least one of said plurality of orifice elements for controlling relative movement of said orifice elements.
  • 11. The compact stove of claim 10, wherein said control knob is connected to a power source for electrically connecting to or disconnecting said atomizer from the power source by operation of said control knob.
  • 12. The compact stove of claim 10, wherein said knob has a position for flushing the orifice of said atomizer with fuel.
  • 13. The compact stove of claim 8, wherein one of said orifice elements is movable between a maximum flow position in which a relatively small orifice is defined and a minimum flow position in which a relatively large orifice is defined.
  • 14. The compact stove of claim 1, further comprising a housing having a telescoping portion, said support being on said telescoping portion.
  • 15. The compact stove of claim 1, wherein said atomizer includes an electrode.
  • 16. The compact stove of claim 1, further comprising:a) a housing; and b) a power source disposed in said housing; c) said housing being about 91 mm in width, height and length.
  • 17. A compact stove comprisinga) a housing base and a grid movable relative to said housing base between a closed position wherein said grid is close to said housing base and a fully open position wherein said grid is remote from said housing base; b) an electrostatic atomizer for imparting a charge to a liquid fuel so that the fuel is atomized under influence of said charge; c) a fuel source in communication with said atomizer for carrying fuel to said atomizer; and d) a support disposed above said atomizer for supporting an article to be heated by the stove; e) said power source comprising an internal power source including a voltage converter and one or more batteries electrically connected to said voltage converter; and f) said housing base and said grid enclosing said atomizer when said grid is in said closed position.
  • 18. The compact stove of claim 17, wherein said fuel source comprises a pressurized fuel vessel disposed in said housing base in communication with said atomizer for storing and delivering unatomized fuel to said atomizer.
  • 19. The compact stove of claim 18, wherein said pressurized fuel vessel includes biasing means for applying pressure to unatomized fuel in said pressurized fuel vessel, said biasing means including a latched position to prevent application of pressure to fuel in said reservoir so that no fuel flows to said atomizer.
  • 20. The compact stove of claims 17, wherein said atomizer includes a plurality of orifice elements defining a variable orifice and movable relative to one another between a plurality of positions including a minimum flow position in which said orifice elements define a relatively small orifice and a maximum flow position wherein said orifice elements define a relatively large orifice.
  • 21. The compact stove of claim 20, further comprising a control knob connected to at least one of said plurality of orifice elements for controlling relative movement of said orifice elements.
  • 22. The compact stove of claim 21, wherein said control knob is connected to said power source so that said power source is electrically connected to or disconnected from said atomizer by operation of said control knob, said control knob being connected to said biasing means for releasing said biasing means from said latched position.
  • 23. The compact stove of claim 17, wherein said grid is comprised of a catalytic material.
CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a divisional of U.S. patent application Ser. No. 09/237,583, filed Jan. 26, 1999 now U.S. Pat. No. 6,161,785 the disclosure of which is hereby incorporated by reference herein. This application claims benefit of U.S. Provisional Application Ser. No. 60/072,438, filed Jan. 26, 1998, the disclosure of which is hereby incorporated by reference herein.

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Number Name Date Kind
3764255 Hagel et al. Oct 1973
4255777 Kelly Mar 1981
4380786 Kelly Apr 1983
4581675 Kelly Apr 1986
4927353 Normura et al. May 1990
4991774 Kelly Feb 1991
5093601 Watanabe et al. Mar 1992
5093602 Kelly Mar 1992
5378957 Kelly Jan 1995
5391958 Kelly Feb 1995
5478266 Kelly Dec 1995
5515681 DiFreitas May 1996
5531066 Pfefferle et al. Jul 1996
5628180 DeFreitas May 1997
5695328 DeFreitas et al. Dec 1997
Provisional Applications (1)
Number Date Country
60/072438 Jan 1998 US