Electrostatic chuck with reference electrode

Information

  • Patent Grant
  • RE37541
  • Patent Number
    RE37,541
  • Date Filed
    Thursday, October 1, 1998
    26 years ago
  • Date Issued
    Tuesday, February 5, 2002
    22 years ago
Abstract
An electrostatic chuck has its electrodes biased with respect to the self-bias potential induced by the plasma on the wafer, thereby providing improved resistance to breakdown in spite of variation of the wafer potential during processing. An alternate embodiment further suppresses the formation of vacuum arcs between the back of the wafer being processed and the body of the chuck by the interposition of a conductive guard ring at the self-bias potential, thereby defining an equipotential area between the closest electrode and the wafer.
Description




TECHNICAL FIELD




The field of the invention is that of electrostatic chucks for holding a workpiece by electrostatic attraction between the workpiece and one or more electrodes in the chuck.




BACKGROUND ART




Extensive work has been done in electrostatic chucks within the last ten years. An example is the chuck illustrated in U.S. Pat. No. 5,055,964, issued to the International Business Machines Corporation.




A chuck adapted to avoid a problem in the prior art of excessive retention of clamping force after power is removed is illustrated in U.S. Pat. No. 5,103,367. That chuck uses an alternating current to avoid polarization of the dielectric.




SUMMARY OF THE INVENTION




The invention relates to an electrostatic chuck that has its electrodes biased with respect to the self-bias potential induced by the plasma on the wafer, thereby providing improved resistance to breakdown in spite of variation of the wafer potential during processing.




An embodiment of the invention suppresses the formation of vacuum arcs between the back of the wafer being processed and the body of the chuck by the interposition of a conductive guard ring at the self-bias potential.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

illustrates in perspective an embodiment of the invention.





FIG. 2

illustrates in cross section a portion of the embodiment of FIG.


1


.





FIG. 3

illustrates schematically an isolated power supply for use with the invention.





FIGS. 4 and 5

illustrate in cross section alternative embodiments of the invention.





FIG. 6

illustrates a coupling circuit for use with the invention.











BEST MODE OF CARRYING OUT THE INVENTION




Referring now to

FIG. 1

, there is shown in exploded view, a bipolar or split electrode electrostatic chuck, in which base electrode


200


, the larger portion of the chuck, has an electrode recess


270


machined in it to hold second electrode, or ring electrode,


100


, ring electrode


100


being displaced along axis


50


in order to illustrate the chuck with greater clarity. Electrode


200


has a raised center hub


250


that defines, together with rim


220


of base electrode


200


a top surface


210


. As is known in the art, bipolar chucks attract semiconductor wafers or other workpieces to surface


210


by electrostatic attraction of induced charges on the lower surface of the workpiece and fringing fields extending up to the workpiece from the capacitor formed by electrodes


100


and


200


.




It can be seen that ring electrode


100


has an inner vertical surface


155


that will have an inner recess gap between it and corresponding vertical surface


255


of center hub


250


after assembly. There is a corresponding pair of outer surfaces


105


and


205


that define a second outer recess gap. It is important, to provide consistency in clamping force, that these gaps be defined precisely and that they be repeatable. At the bottom of recess


270


there are illustrated two apertures


230


that are used to permit the passage of lifting pins to raise ring electrode


100


up so that top surface


110


is coplanar with surface


210


of base electrode


200


. The initial thickness of electrode


100


is made to allow a coupling gap between the bottom of recess


270


(the oxidized recess depth) and the bottom of electrode


100


(i.e. allowing for an oxidized thickness of electrode


100


) of nominal thickness 0.001″ to 0.003″, typically 0.002″.




The main requirement of the insulation, whether it be hard-coat anodization, alumina, or any other insulator, is that the coating be as non-porous as possible, so that the electrical breakdown voltage of the insulator is as high as possible. The higher the breakdown voltage the smaller the gaps between the electrodes can be. Preferably, the breakdown strength should be at least 500 volts per mil. Insulators are preferably applied to produce a final thickness of 0.002 inch. Porosity is also important is this application. If the plasma can penetrate through the pores and contact an electrode, then there can be either an arc through the plasma or the electrode can be brought to the plasma potential, thereby declamping that electrode.




Groove


515


extends around the outer portion of electrode


200


in top surface


210


to feed and distribute a gas such as helium into the interstices between the top surface of the electrodes and the back of the wafer for the purpose of providing greater heat transfer than would be provided by mechanical contact between the two surfaces. Those skilled in the art will appreciate that the mechanism used herein to maintain the pressure between the chuck and the wafer at a nominal value (10 Torr, say) that is much greater than the nominal pressure of the chamber (order of magnitude 0.5 mTorr-2 Torr) is that of flowing gas outwardly through the impedance of the short path between rim passage


515


and the ambient vacuum. Pressure within passage


515


is equal to the “impedance” of the constricted passages between the wafer and base electrode


200


times the flow, in analogy to Ohm's law. Thus, it can be seen that, given the impedance set by the roughness of the surfaces and the attractive force between the chuck and wafer


600


, it is essential to flow a predetermined amount of gas sufficient to maintain the pressure in the desired range.




Dielectric ring


300


, shown as displaced downwardly, has its top surface coplanar with top surface


210


of the gripping electrodes and serves to shape the fringing RF fields passing from the chuck into the plasma radially outside the workpiece.




Referring now to

FIG. 2

, there is shown in partially pictorial, partially schematic form a cross section of a portion of an embodiment of the invention in which electrodes


100


and


200


are biased about the wafer potential.




Wafer


600


is in contact with the plasma and therefore is at a time average “self-bias” potential V


sb


that is well below the plasma potential V


p


. The exact voltage of the base will depend on the geometric details of the particular apparatus. The time-average plasma potential is always the highest in the system in order to maintain the electron cloud within the plasma. The walls of the vacuum chamber are conventionally at ground, with the chuck at some intermediate voltage depending on the ratio of a wall capacitance between the plasma and the wall and a wafer capacitance between the plasma and the wafer. Since the chuck is much smaller than the wall, and the RF currents through the two capacitors must be equal, the voltage drop over the sheath between the plasma and the chuck must be very much greater than the voltage drop over the wall sheath. (In some chambers having a very symmetric structure such as the Lam Research model 4520, V


sb


may be approximately zero.) Thus, the time-average voltage on the wafer V


sb


(substantially equal for both the front and back surface) will typically be less than ground.




The two electrodes of the chuck will be biased at some potential above and below V


sb


. On the right of

FIG. 2

, a dielectric ring


300


supported by base


260


which also supports electrode


200


and having an inner radius substantially equal to or slightly less than the radius of workpiece


600


, and having one or more holes in it for the passage of a conductive element


310


that is in contact with the plasma and serves to provide a reference at the self-bias potential. Preferably, element


310


is made from a corrosion resistant material such as graphite, doped Si or SiC, depending on the chemistry of the plasma. Element


310


need not be a good conductor, since it only passes on V


sb


and draws very little current. The material of ring


300


may be alumina, quartz or any other durable dielectric. Bias source


235


is referenced on terminal


236


to bias electrodes


100


and


200


symmetrically with respect to the V


sb


. In an example, the plasma voltage is +100 V, the self-bias voltage on wafer


600


is −300 V and the voltage between electrodes


100


and


200


is 600 V, the voltage on electrodes


100


and


200


will be 0 V and −600 V, respectively. It is an advantageous feature of the invention that the bias is thus auto-referencing and auto-adjusting, since in some processes, the V


sb


can change during the process. Those skilled in the art will appreciate that the bias voltage could be asymmetric, if desired. For example, since the gas seal on the rim is a function of voltage, it may be advantageous in some applications to increase the voltage on the rim.




On the left of the figure are found electrical connections for both DC voltage and RF power. The DC voltage is a nominal 600 volts applied between electrodes


200


and


100


. The value can range broadly, depending on the application, from nearly zero to about 800 volts. The RF connection is a nominal 1000 watts at 13.56 MHz for a chuck diameter of 200 mm. The RF frequency and power will be determined by the manufacturer of the chamber in which the chuck will be mounted and will vary with the type of etching gas, the material being etched, the size of the wafer, and the size of the chamber. It is fed from generator


630


to two boxes labeled


610


and


620


which represent conventional impedance matching and power distribution subsystems that are connected to electrodes


100


and


200


, respectively. A conventional DC power supply


235


, isolated by low-pass filters


237


as shown in

FIG. 3

, supplies the DC bias. Those skilled in the art will readily appreciate that the RF power may be applied at various points to effect a balance between the power coupled to the plasma above electrode


200


and that coupled above electrode


100


. For example, there may be a single feed to electrode


200


with capacitive coupling through gap


112


to electrode


100


; there may be a direct connection to one of the electrodes with an impedance matching/power balancing system to the other electrode; or electrode


200


and/or


100


may be connected at a number of points. The feed may be used to compensate for the extra capacitance between base electrode


200


and electrode


100


and therefore to make the power coupled into the plasma equal for the two electrodes or there may be a deliberate imbalance to compensate for the effects of the chamber dimensions which may require a greater power feed in some areas to maintain uniformity of the etching.





FIG. 4

illustrates an embodiment of the invention in which sensing pin


262


is exposed to the plasma and also is in contact with base


260


so that base


260


is at the self bias potential. Sensing pin


262


may be made from a corrosion resistant material such as graphite, doped Si or SiC, depending on the chemistry of the plasma. Pin


262


need not be a good conductor, since it only passes on the plasma potential and draws very little current. Any convenient number of pins


262


may be used. DC and RF power connections are made as in FIG.


2


.




In the embodiment illustrated in

FIG. 4

, floating guard ring


265


is insulated by a thin dielectric coating (preferably the same alumina as that coating electrodes


100


and


200


) from the plasma, from chuck electrode


200


, and from wafer


600


and the energy stored in the plasma. It will be at some potential close to V


sb


. Without guard ring


265


, the vertical portion of base


260


, there will be vacuum arcs (an arc discharge through the vacuum between electrode


200


and wafer


600


or the plasma) caused by the high fields at corner


202


of electrode


200


and corner


602


of wafer


600


. The plasma is rich in electrons and the alumina insulation on electrode


200


is porous, so that electrons can penetrate through the pores to the surface of the aluminum electrode, facilitating the initiation of a discharge. Both thermionic emission and instantaneous electric field contribute to initiating arcs. The primary purpose of guard ring


265


is to prevent arcs between the back corner of wafer


600


and/or the plasma in the corner region and electrode


200


by establishing an intermediate area that will be equipotential about the circumference of the electrodes because the guard ring is conductive and therefore dropping the potential across a capacitance between electrode


200


and ring


265


(which is at or close to V


sb


) and therefore both reducing the possibility that there will be a discharge and preventing the flow of electrons that would support an arc by physically blocking the path between the corners of the electrode and the surface.




In addition, ring


265


of base


260


is close in the vertical dimension to (nominally in contact with) the bottom of wafer


600


, reducing the amount of plasma that may make contact with electrode


200


and thus prolonging the life of electrode


200


. Since the heat transfer gas is flowing from passage


515


out into the vacuum through the confined space between ring


265


and wafer


600


, those skilled in the art would expect that the gas would increase the danger of breakdown in that region, by providing a source of electrons and ions, as gases do in gas discharge apparatus.




There is a drawback to this arrangement in that RF coupling to the portion of wafer


600


above ring


265


is reduced compared to that above electrode


200


by the second capacitor that is introduced between electrode


200


and ring


265


. Further, wafer


600


extends over the entire area of ring


265


and there is a deliberate overhang of wafer


600


above dielectric shaping ring


302


that reduces the RF power in that area still further. This overhang reduces the exposure of ring


265


to the plasma, but at the cost of reduced coupling. In a preferred embodiment, the width of guard ring


265


is 1-1.5 mm and the overhang of wafer


600


over shaping ring


302


is 2 mm. In addition, shaping ring


302


serves to shape the fringing RF fields passing into the plasma so that etching uniformity is improved at the rim of the wafer. Suitable materials for shaping ring


302


are alumina or quartz, the horizontal dimension of ring


302


being set to shape the field above the wafer by providing an offset from ground or other low potential, so that the electric field above the wafer remains perpendicular to the surface being etched. The thickness of ring


302


is set to reduce the coupling to the plasma above ring


302


relative to that above wafer


600


so that the plasma is only weakly energized in that area and ring


302


is etched only very slowly. The choice of materials is affected not only by corrosion resistance but also by non-interference of the reaction products that result from etching the ring during processing. There is a frequency-dependent coupling at the edge of the wafer caused by the frequency-dependent conductivity of the wafer. For typical lightly doped substrates having a dopant concentration of 10


13


/cm


3


the wafer has a very high RF conductivity at 400 Khz, a moderate conductivity at 13.5 MHz and a poor conductivity at 40 MHz.




Referring now to

FIG. 5

, there is illustrated another embodiment in which the electrodes


100


and


200


are electrically decoupled. In this version, isolation ring


111


, illustratively formed from alumina, boron nitride or any other insulator with relatively good thermal properties, has a vertical thickness sufficient to decouple the electrodes. For the 200 mm chuck illustrated, the capacitance between the electrodes is preferably less than 500 pf. The shape of ring


111


is not a simple ring, but has a higher portion on the inner radius. The reason for this extra-cost option is to reduce the capacitance between electrodes


100


and


200


to tailor the RF power distribution. In the version of

FIG. 2

, there would be two steps at the inner and outer edges of the ring because, in that version, electrode


200


has an interface with electrode


100


at the outer portion as well as at the inner portion of the chuck.




The radial gap between the electrodes should be relatively small, (0.020″) in order to have strong fringing fields for a good grip on the workpiece, but a close gap increases the capacitance. The ring is not extended up to the surface because of the above constraint from the fringing fields and also because the thermal conductivity of ceramic is much less than that of aluminum, so that there would be a radial temperature discontinuity if the ceramic did extend up to the surface. Those skilled in the art will appreciate that the final dimensions will depend on the usual engineering tradeoffs, including the sensitivity of the process to radial differences in coupled RF power, differences in temperature and wafer clamping force. In the embodiment illustrated, ring


111


was 0.125 inch thick in the main portion and was 0.340 inch thick in the inner portion. The nominal thickness of electrode


100


at the inner radius was 0.125 inch. Note that this embodiment lacks the outer rim


210


of the embodiment of

FIG. 1

, so that the gas feed groove


515


, having inlet


510


, is in electrode


100


. The embodiment also has a guard ring


215


, shaping ring


300


and sensing electrode


210


, similar to that shown in

FIG. 2

or FIG.


4


.




The box labelled


615


in

FIG. 5

represents the coupling circuit illustrated in

FIG. 6

, in which DC power supply


635


, isolated by RF chokes and capacitively shunted to ground in a conventional fashion, is connected to electrodes


100


and


200


in parallel with a capacitive coupler in which a small fixed capacitor C


2


is in parallel with a variable capacitor C


3


that is used to tune to compensate for radial variations in plasma generation caused by non-uniform fields reflecting the geometry of the chamber that affect the plasma above electrode


100


differently from that above electrode


200


. There is a frequency-dependent conductivity of the wafer that implies that the system will work better at higher frequency.




In prior art chucks such as that illustrated in U.S. Pat. No. 4,554,611, the combination of dielectric and wafer was such that there was a significant decay time after the removal of a DC attracting voltage before the wafer could be removed since the very high voltages and dielectric materials used for early chucks caused mobile ions in the dielectric to be trapped polarizing the dielectric. The system described in U.S. Pat. No. 5,103,367 (Horwitz) uses AC drive on the attracting electrodes to alleviate the problem by returning the field to zero repeatedly, thus preventing the formation of a persistent polarization from mobile ions that may be present. If an AC drive were used with the present invention, the pressure of the cooling gas would pop the wafer off the chuck when the voltage dropped below the value that balances the force from the gas pressure. With a 200 mm wafer and a gas pressure of 10 Torr, the voltage required to balance the gas pressure is 200-300 V.




In a system according to the invention, retention of the clamping force is not a problem and there is far more concern with dielectric breakdown between the electrodes and the wafer. With the Very thin dielectric used in the present invention, there is a fine balance between the thickness of the dielectric and the danger of breakdown. As is known, the clamping force is proportional to (V/d)


2


, where V is the voltage and d is the dielectric thickness. Thus, if the thickness is doubled, so must the voltage, in order to maintain the same clamping force and there is no gain in breakdown resistance. It has been found, contrary to the teachings of the art, that the combination of RF voltage and clamping voltage can cause dielectric breakdown between the wafer and the electrode. This was not a problem in prior art systems that either used very high voltages with correspondingly strong dielectrics and if they used RF, did not feed the RF through the same insulating area as the clamping voltage.




Those skilled in the art will appreciate that the stress on the hard-coat insulation will be frequency-dependent, since there will be an RF voltage superimposed on the DC clamping voltage. In some applications, the RF voltage across the capacitance between the electrode and the wafer (∝1/ωC) together with the DC clamping voltage can exceed the breakdown voltage of the insulator. The danger of this is greatest for low frequency systems, such as the Lam system 4520, in which the plasma is driven at 400 Khz. For example, in a system according to the invention in which the capacitance between the base and the wafer is approximately 6,000 pf, an RF power signal of 400 KHz and a nominal RF current of 2-3 A will produce an RF voltage across the insulator of 200-400 V.




The Horwitz reference also teaches a preferred RF embodiment differing substantially from that of the present invention. In

FIG. 8

, it discloses thin film insulators as a preferred embodiment for RF applications. Nothing is taught about how the RF is fed through the chuck into the plasma, whether it is through direct contact with the electrodes or by capacitive coupling through the RF -reference electrode. In that system, also, the extensive area of the RF reference electrode outside the wafer means that the plasma will be driven more strongly outside the wafer than above it, which is a disadvantage that greatly increases corrosion of the RF reference electrode and interferes with the etching process.




Those skilled in the art will readily appreciate that different embodiments of the invention may be made in view of the enclosed teaching and the following claims are not meant to be limited to the embodiments disclosed.



Claims
  • 1. An electrostatic chuck system for holding, in a vacuum ambient containing a plasma, by electrostatic attraction of a DC potential a workpiece having a workpiece radius comprising at least two circularly symmetric, concentric conductive electrodes having a dielectric coating and together providing a planar clamping surface, at least one of said conductive electrodes having gas feed means therein, characterized in that:an outer electrode of said at least two circularly symmetric, concentric conductive electrodes has an electrode outer radius less than said workpiece radius; said outer electrode is surrounded by a dielectric ring having a dielectric inner radius substantially equal to said workpiece radius, having a dielectric ring top surface substantially coplanar with said planar clamping surface, further containing at least one probe member embedded within said dielectric ring and exposed to said plasma, whereby said probe member is maintained by said plasma at a characteristic reference potential; said system further includes bias means connected to said probe member and to said two electrodes for biasing said two electrodes with respect to said characteristic potential, whereby said two electrodes are maintained at respective bias potentials with respect to said characteristic potential.
  • 2. A system according to claim 1, further characterized in that:gas flows radially outward from a distribution groove in said top surface of said outer electrode and flows between said workpiece and said guard ring.
  • 3. A system according to claim 1, further characterized in that:a first one of said conductive electrodes has an annular form and is supported in a recess in a second of said conductive electrodes that has a projecting central member within said first electrode and is coplanar with a top surface of said first electrode, said conductive electrodes having at least one interface therebetween; RF power is connected directly to both said conductive electrodes; and said conductive electrodes are decoupled by an annular dielectric member having a greater thickness in a radial region abutting said interface between said conductive electrodes.
  • 4. A system according to claim 3, further characterized in that:gas flows radially outward from a distribution groove in said top surface of said outer electrode and flows between said workpiece and said guard ring.
  • 5. A system according to claim 3, further characterized in that said second electrode has a projecting outer rim coplanar with said projecting central member and said top surface of said first electrode and that said annular dielectric member has said greater thickness at an inner and outer region abutting inner and outer interfaces between said conductive electrodes.
  • 6. An electrostatic chuck system for holding, in a vacuum ambient containing a plasma, by electrostatic attraction of a DC potential a workpiece having a workpiece radius comprising:at least two circularly symmetric, concentric conductive electrodes having a dielectric coating and together providing a planar clamping surface, at least one of said conductive electrodes having gas feed means therein, characterized in that: an outer electrode of said at least two circularly symmetric, concentric conductive electrodes has an electrode outer radius less than said workpiece radius by a guard ring distance; said outer electrode is surrounded by a conductive guard ring having a guard ring top surface substantially coplanar with said planar clamping surface and being dielectrically isolated from said outer electrode; said conductive guard ring has at least one sensing pin extending therefrom and exposed to the plasma, whereby said probe member is maintained by said plasma at a characteristic reference potential; and said system further includes bias means connected to said sensing pin and to said two electrodes for biasing said two electrodes with respect to said characteristic potential, whereby said two electrodes are maintained at respective bias potentials with respect to said characteristic potential.
  • 7. A system according to claim 6, further characterized in that:RF power is fed through said at least two conductive electrodes and coupled therefrom to said workpiece, said RF power being capacitively coupled to said guard ring and capacitively coupled therefrom to that portion of said workpiece having a radius greater than said electrode outer radius.
  • 8. A system according to claim 7, further characterized in that:a first one of said conductive electrodes has an annular form and is supported in a recess in a second of said conductive electrodes that has a projecting central member within said first electrode and is coplanar with a top surface of said first electrode, said conductive electrodes having at least one interface therebetween; RF power is connected directly to both said conductive electrodes; and said conductive electrodes are decoupled by an annular dielectric member having a greater thickness in a radial region abutting said interface between said conductive electrodes.
  • 9. A system according to claim 8, further characterized in that said second electrode has a projecting outer rim coplanar with said projecting central member and said top surface of said first electrode and that said annular dielectric member has said greater thickness at an inner and outer region abutting inner and outer interfaces between said conductive electrodes.
  • 10. A system according to claim 6, further characterized in that:an annular dielectric field shaping ring is disposed radially outward from said guard ring and having a field shaping inner radius substantially equal to a guard ring outer radius.
  • 11. A system according to claim 10, further characterized in that:a first one of said conductive electrodes has an annular form and is supported in a recess in a second of said conductive electrodes that has a projecting central member within said first electrode and is coplanar with a top surface of said first electrode, said conductive electrodes having at least one interface therebetween; RF power is connected directly to both said conductive electrodes; and said conductive electrodes are decoupled by an annular dielectric member having a greater thickness in a radial region abutting said interface between said conductive electrodes.
  • 12. A system according to claim 11, further characterized in that said second electrode has a projecting outer rim coplanar with said projecting central member and said top surface of said first electrode and that said annular dielectric member has said greater thickness at an inner and outer region abutting inner and outer interfaces between said conductive electrodes.
  • 13. An electrostatic chuck system for holding, in a vacuum ambient containing a plasma, by electrostatic attraction of a DC potential a workpiece having a workpiece radius comprising at least two circularly symmetric, concentric conductive electrodes having a dielectric coating and together providing a planar clamping surface, at least one of said conductive electrodes having gas feed means therein, characterized in that:an outer electrode of said at least two circularly symmetric, concentric conductive electrodes has an electrode outer radius less than said workpiece radius; said outer electrode is surrounded by a dielectric ring having a dielectric inner radius less than said workpiece radius and having a dielectric ring top surface substantially coplanar with said planar clamping surface, further containing at least one probe member embedded within said dielectric ring and exposed to said plasma, whereby said probe member is maintained by said plasma at a characteristic reference potential; said system further includes bias means connected to said probe member and to said two electrodes for biasing said two electrodes with respect to said characteristic potential, whereby said two electrodes are maintained at respective bias potentials with respect to said characteristic potential.
  • 14. A system according to claim 13, further characterized in that:a first one of said conductive electrodes has an annular form and is supported in a recess in a second of said conductive electrodes that has a projecting central member within said first electrode and is coplanar with a top surface of said first electrode, said conductive electrodes having at least one interface therebetween; RF power is connected directly to both said conductive electrodes; and said conductive electrodes are decoupled by an annular dielectric member having a greater thickness in a radial region abutting said interface between said conductive electrodes.
  • 15. A system according to claim 14, further characterized in that:gas flows radially outward from a distribution groove in said top surface of said outer electrode and flows between said workpiece and said guard ring.
  • 16. A system according to claim 14, further characterized in that said second electrode has a projecting outer rim coplanar with said projecting central member and said top surface of said first electrode and that said annular dielectric member has said greater thickness at an inner and outer region abutting inner and outer interfaces between said conductive electrodes.
  • 17. A system according to claim 13, further characterized in that:gas flows radially outward from a distribution groove in said top surface of said outer electrode and flows between said workpiece and said guard ring.
  • 18. An electrostatic chuck system for holding, in a vacuum ambient containing a plasma, by electrostatic attraction of a DC potential a workpiece having a workpiece radius comprising:at least two circularly symmetric, concentric conductive electrodes having a dielectric coating and together providing a planar clamping surface that is a top surface of each of said at least two conductive electrodes, at least one of said conductive electrodes having gas feed means therein; and an outer electrode of said at least two circularly symmetric, concentric conductive electrodes has an electrode outer radius and a gas distribution groove connected to said gas feed means and having an azimuthal gas distribution radius less than said electrode outer radius by a radial impedance distance disposed in said top surface of said outer electrode, whereby, in operation, a cooling gas in said azimuthal gas distribution groove maintains a cooling gas pressure in said azimuthal gas distribution groove by flowing radially outward from said gas distribution radius along said impedance distance and between said clamping surface and said workpiece.
  • 19. A system according to claim 18, further comprising bias means connected to said two electrodes for biasing said two electrodes with respect to a characteristic plasma potential, whereby said two electrodes are maintained at respective bias potentials with respect to said characteristic potential.
  • 20. A system according to claim 19, further comprising at least one probe member connected to a reference terminal of said bias means and exposed to said plasma, whereby said probe member is maintained by said plasma at a characteristic reference potential and said two electrodes are maintained at respective bias potentials with respect to said characteristic potential on said probe member.
  • 21. A system according to claim 20, in which said outer electrode has an electrode outer radius less than said workpiece radius by a guard ring distance; andsaid outer electrode is surrounded by a conductive guard ring having a guard ring outer radius less than said workpiece radius by an overhang amount, having a guard ring top surface substantially coplanar with said planar clamping surface and being dielectrically isolated from to said outer electrode.
  • 22. A system according to claim 19, in which said outer electrode has an electrode outer radius less than said workpiece radius by a guard ring distance; andsaid outer electrode is surrounded by a conductive guard ring having a guard ring outer radius less than said workpiece radius by an overhang amount, having a guard ring top surface substantially coplanar with said planar clamping surface and being dielectrically isolated from to said outer electrode.
  • 23. An electrostatic chuck system for holding, in a vacuum ambient containing a plasma, by electrostatic attraction of a DC potential a workpiece having a workpiece radius comprising:at least two circularly symmetric, concentric conductive electrodes having a dielectric coating and together providing a planar clamping surface, at least one of said conductive electrodes having gas feed means therein; and bias means connected to said two electrodes for biasing said two electrodes with respect to a characteristic plasma potential, whereby said two electrodes are maintained at respective bias potentials with respect to said characteristic potential.
  • 24. A system according to claim 23, in which an outer electrode of said at least two circularly symmetric, concentric conductive electrodes has an electrode outer radius and an azimuthal gas distribution groove connected to said gas feed means and having a gas distribution radius less than said electrode outer radius by a radial impedance distance disposed in said top surface of said outer electrode, whereby, in operation, a cooling gas in said azimuthal gas distribution groove maintains a cooling gas pressure in said azimuthal gas distribution groove by flowing radially outward from said gas distribution radius along said impedance distance and between said clamping surface and said workpiece.
  • 25. A system according to claim 24, further comprising at least one probe member connected to a reference terminal of said bias means and exposed to said plasma, whereby said probe member is maintained by said plasma at a characteristic reference potential and said two electrodes are maintained at respective bias potentials with respect to said characteristic potential on said probe member.
  • 26. A system according to claim 25, in which said outer electrode has an electrode outer radius less than said workpiece radius by a guard ring distance; andsaid outer electrode is surrounded by a conductive guard ring having a guard ring outer radius less than said workpiece radius by an overhang amount, having a guard ring top surface substantially coplanar with said planar clamping surface and being dielectrically isolated from to said outer electrode.
  • 27. A system according to claim 24, in which said outer electrode has an electrode outer radius less than said workpiece radius by a guard ring distance; andsaid outer electrode is surrounded by a conductive guard ring having a guard ring outer radius less than said workpiece radius by an overhang amount, having a guard ring top surface substantially coplanar with said planar clamping surface and being dielectrically isolated from to said outer electrode.
  • 28. A system according to claim 26, further characterized in that: an annular dielectric field shaping ring is disposed radially outward from said guard ring and having a field shaping inner radius substantially equal to said guard ring outer radius, whereby said workpiece overlaps said annular dielectric field shaping ring.
  • 29. A system according to claim 27, further characterized in that: an annular dielectric field shaping ring is disposed radially outward from said guard ring and having a field shaping inner radius substantially equal to said guard ring outer radius, whereby said workpiece overlaps said annular dielectric field shaping ring.
  • 30. An electrostatic chuck system for holding, in a vacuum ambient containing a plasma having a characteristic plasma potential, a workpiece having a workpiece radius by electrostatic attraction of a DC potential between said workpiece and at least one chuck electrode, in which:said at least one chuck electrode is a circularly symmetric, electrode having gas feed means therein and a dielectric coating on a planar clamping surface, further comprising; voltage bias means for applying a DC clamping voltage to said at least one chuck electrode; and said at least one circularly symmetric, concentric conductive electrode has an electrode outer radius and an azimuthal gas distribution groove connected to said gas feed means and having a gas distribution radius less than said electrode outer radius by a radial impedance distance disposed in said top surface of said at least one electrode, whereby, in operation, a cooling gas in said azimuthal gas distribution groove maintains a cooling gas pressure in said azimuthal gas distribution groove by flowing radially outward from said gas distribution radius to said vacuum ambient along said impedance distance and between said clamping surface and said workpiece.
  • 31. A system according to claim 30, further comprising two chuck electrodes, a first one of said chuck electrodes having an annular form and being supported in a recess in a second of said chuck electrodes that has a projecting central member within said first chuck electrode said first and second chuck electrodes having a coplanar top surface and having at least one dielectric interface there between; andsaid voltage bias means applies said DC clamping voltage between said first and second chuck electrodes.
  • 32. A system according to claim 31, further comprising bias means connected to said chuck electrodes for biasing said chuck electrodes with respect to said characteristic plasma potential, whereby said chuck electrodes are maintained at respective bias potentials with respect to said characteristic potential.
Parent Case Info

This is a continuation of application Ser. No. 08/169,903, filed 12/20/93, now U.S. Pat. No. 5,467,249.

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Number Name Date Kind
5055964 Logan et al. Oct 1991 A
5103367 Horwitz et al. Apr 1992 A
5213349 Elliott May 1993 A
5400209 Moslehi Mar 1995 A
5436790 Blake et al. Jul 1995 A
5444597 Blake et al. Aug 1995 A
5463525 Barnes et al. Oct 1995 A
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5535507 Barnes et al. Jul 1996 A
5612851 Barnes et al. Mar 1997 A
Divisions (1)
Number Date Country
Parent 08/470612 Jun 1995 US
Child 09/165285 US
Continuations (1)
Number Date Country
Parent 08/169903 Dec 1993 US
Child 08/470612 US
Reissues (1)
Number Date Country
Parent 08/470612 Jun 1995 US
Child 09/165285 US