The present disclosure relates to an electrostatic oil mist separator for an internal combustion engine.
Internal combustion engines are equipped with a recirculation passage for recirculating blow-by gas in the crank chamber to the intake passage. An oil mist separator is provided in such a recirculation passage to separate oil mist from blow-by gas (for example, Japanese Laid-Open Patent Publication No. 2016-109039).
The oil mist separator disclosed in the publication includes a case having an inlet and an outlet for blow-by gas, a filter made of an electrically insulating material provided inside the case, and electrode plates sandwiching the filter. A voltage of several kV is applied across the electrode plates by a voltage generator.
In such an oil mist separator, application of voltage causes the filter to be electrically charged, and the oil mist contained in the blow-by gas passing through the filter is also electrically charged. Then, the electrically charged oil mist is adsorbed to the filter by the electrostatic force, so that the oil mist is separated from the blow-by gas.
In such an electrostatic oil mist separator, an increase in the voltage applied across the electrode plates increases the electrostatic force acting on the oil mist, thereby increasing the trapping efficiency of the oil mist. This configuration, however, increases electric power consumption.
Accordingly, it is an objective of the present disclosure to provide an electrostatic oil mist separator for an internal combustion engine capable of increasing the trapping efficiency of oil mist.
To achieve the foregoing objective, an electrostatic oil mist separator for an internal combustion engine is provided. The electrostatic oil separator includes a positive plate and a negative plate facing each other, a filter comprising an electrically insulating material and arranged between the positive plate and the negative plate, a case having an inlet and an outlet and houses the positive plate, the negative plate, and the filter, and a voltage generator configured to apply a voltage across the positive plate and the negative plate. The electrostatic oil mist separator is configured to cause blow-by gas to flow from the inlet to the outlet between the positive plate and the negative plate in a state in which the voltage generator is applying a voltage across the positive plate and the negative plate, thereby separating oil mist from the blow-by gas by electrostatic adsorption force. At least one of the positive plate and the negative plate is made of a metal plate and includes a plurality of protrusions that are formed by cutting and raising the metal plate.
Other features and aspects will be apparent from the following detailed description, the drawings, and the claims.
An electrostatic oil mist separator 10 for an internal combustion engine (hereinafter, simply referred to as an oil mist separator 10) according to a first embodiment will be described with reference to
As shown in
Next, components of the oil mist separator 10 will be described.
<Case 11>
As shown in
In the following description, the vertical direction in
The case body 20 has four side walls 22 surrounding the rectangular upper opening 23 and a bottom wall 21 facing the upper opening 23.
A tubular inlet 24 and outlet 25 project outward at the centers of two of the four side walls 22 that face each other in the longitudinal direction Z.
An oil drain port 26 projects downward from a part of the bottom wall 21 that is close to the side wall 22 that has the outlet 25.
<Positive Plate 40>
As shown in
As shown in
The positive plates 40 are each arranged such that the cut surface 42 of each protrusion 41 is directed toward the side corresponding to the inlet 24 in the longitudinal direction Z, that is, toward the upstream side in the direction of flow of blow-by gas from the inlet 24 to the outlet 25.
As shown in
<Negative Plate 50>
As shown in
As shown in
The negative plates 50 are each arranged such that the cut surface 52 of each protrusion 51 is directed toward the side corresponding to the inlet 24 in the longitudinal direction Z, that is, toward the upstream side in the direction of flow of blow-by gas from the inlet 24 to the outlet 25.
As shown in
<Filter 60>
As shown in
An operation of the first embodiment will now be described.
In the oil mist separator 10, during the operation of the internal combustion engine, blow-by gas is drawn into the case 11 through the inlet 24 with a voltage of, for example, several kV applied across the positive plates 40 and the negative plates 50.
The blow-by gas flows in the case 11 from the inlet 24 to the outlet 25 along the longitudinal direction Z and is led to the outside of the case 11 through the outlet 25.
At this time, the filters 60 are electrically charged as a voltage is applied. Also, the oil mist contained in the blow-by gas flowing to the outlet 25 between the positive plates 40 and the negative plates 50 is electrically charged. Then, the electrically charged oil mist is adsorbed to the filters 60 by the electrostatic adsorption force to be separated from the blow-by gas.
In particular, a large amount of electric charge is present in the vicinity of the periphery of the positive plates 40, in the vicinity of the periphery of the negative plates 50, in the vicinity of the cut surface 42 of each protrusion 41, and in the vicinity of the cut surface 52 of each protrusion 51.
The first embodiment is capable of concentrating electric charge in the vicinity of the cut surfaces 42 and 52 of the respective protrusions 41 and 51 provided in the positive plates 40 and the negative plates 50, respectively. That is, the protrusions 41 and 51 increase the amount of areas having high electric field strength. Therefore, the electrostatic force is locally increased in the vicinity of the cut surfaces 42 and 52 of the respective protrusions 41 and 51 between the positive plates 40 and the negative plates 50, respectively, which allows the oil mist to be readily trapped.
The above-described electrostatic oil mist separator for an internal combustion engine according to the first embodiment has the following advantages.
(1) The positive plates 40 and the negative plates 50 are made of metal plates and each have protrusions 41 and 51, respectively, in which the metal plate is cut and raised.
This configuration operates in the above-described manner and increases the trapping efficiency of oil mist.
The increased trapping efficiency allows the applied voltage to be lowered, which reduces the power consumption.
Further, the positive plates 40 and negative plates 50, which have the respective protrusions 41 and 51, can be readily formed by pressing metal plates.
(2) The cut surfaces 42 and 52 of the respective protrusions 41 and 51 are directed toward the upstream side in the direction of flow of blow-by gas from the inlet 24 to the outlet 25.
With this configuration, the cut surfaces 42 and 52 of the respective protrusions 41 and 51, at which the electric field strength is increased, are positioned further upstream in the direction of flow of blow-by gas. As a result, the oil mist contained in the blow-by gas flowing between the positive plates 40 and the negative plates 50 can be adsorbed to the filters 60 at an earlier stage. This allows oil mist to be more readily trapped.
(3) The positive plates 40 and the negative plates 50 each have a metal lath-type shape having respective protrusions 41 and 51.
This configuration readily fabricates a structure in which the cut surfaces 42 and 52 of the respective protrusions 41 and 51 are directed toward the upstream side in the direction of flow of blow-by gas.
In addition, since the protrusions 41 and 51 increase the rigidity of the respective positive plates 40 and the negative plates 50, it is possible to reduce the thickness of the metal plates. Therefore, it is possible to reduce the weight of the positive plates 40 and the negative plates 50, which reduces the weight of the oil mist separator 10.
With reference to
In the following description, the same components as those in the first embodiment are given the same reference numerals. Also, the components that correspond to those in the first embodiment are given reference numerals obtained by adding 100 to the reference numerals of the components of the first embodiment, and redundant description will be omitted.
<Positive Plate 140>
As shown in
<Negative Plate 150>
As shown in
The above-described electrostatic oil mist separator for an internal combustion engine according to the second embodiment has the following advantage in addition to the advantage (1) of the first embodiment.
(4) The positive plates 140 and the negative plates 150 are each a punched metal plate having protrusions 141 and 151, respectively.
With this configuration, the positive plates 140 and negative plates 150, which have the respective protrusions 141 and 151, can be readily formed by punching metal plates.
In addition, since the protrusions 141 and 151 increase the rigidity of the positive plates 140 and the negative plates 150, respectively, it is possible to reduce the thickness of the metal plates. Therefore, it is possible to reduce the weight of the positive plates 140 and the negative plates 150, which reduces the weight of the oil mist separator 110.
The above-described embodiments may be modified as follows.
As shown in
As shown in
As shown in
It is also possible to arrange the positive plates and the negative plates such that the cut surfaces of the protrusions are not directed to the upstream side in the direction of flow of blow-by gas.
Only the positive plates or only the negative plates may be provided with protrusions.
Number | Date | Country | Kind |
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JP2017-249480 | Dec 2017 | JP | national |
Number | Name | Date | Kind |
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4477268 | Kalt | Oct 1984 | A |
5055118 | Nagoshi | Oct 1991 | A |
5476539 | Suzuki | Dec 1995 | A |
8308846 | Op de Laak | Nov 2012 | B2 |
8349052 | Noh | Jan 2013 | B2 |
9850860 | Takeuchi | Dec 2017 | B2 |
9903243 | Horiuchi | Feb 2018 | B2 |
10190456 | Takeuchi | Jan 2019 | B2 |
10933430 | Wolf | Mar 2021 | B2 |
Number | Date | Country |
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2016-109039 | Jun 2016 | JP |
Number | Date | Country | |
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20190195098 A1 | Jun 2019 | US |