Aspects of the present invention generally relate to an electrostatic oil ring, an electrostatic oil ring assembly, and an electric machine comprising an electrostatic oil ring assembly.
An oil ring, also referred to as ring oiler, is a form of oil-lubrication system for bearings usually arranged in rotating machine, for example electrodynamic machines. An oil ring usually is a metal ring placed around a horizontal shaft adjacent to a bearing of a machine or engine. An oil sump is underneath the shaft and the oil ring is large enough to dip into the oil of the oil sump. As the shaft rotates, the ring is carried with the shaft. The oil ring then picks up some oil out of the oil sump and deposits the oil for example onto the shaft from where it flows sideways and lubricates the bearings, or directly onto the bearing.
Electrodynamic machines, such as horizontal shaft induction motors, have rotating shafts restrained by rolling element, hydrodynamic, or hydrostatic bearings. Hydrodynamic bearings can generate a self-sustaining pressurized lubricant liquid film interface between the bearing surface and the corresponding shaft journal. Lubricant forming the lubricant film needs to be refreshed to replace that which is inevitably squeezed out of the bearing/journal interface due to their relative rotation. Oil replenishment also conveniently transfers heat generated within the interface or by thermal gradient transfer between the surfaces away from the bearing, for example to a sump. For brevity, lubricant will hereafter be referred to as oil, as it is a commonly used industrial lubricant.
Induction motors oftentimes employ oil ring lubricated hydrodynamic bearings to support and constrain the rotating shaft. The hydrodynamic bearings are often contained in a bearing block portion of a bearing housing mounted on both axial ends of the motor. The bearing housing in cooperation with the motor housing forms an oil sump having a maximum fluid fill level below the motor shaft and bearing, so that the shaft does not come in direct contact with the sump oil. The bearing includes one or more axially or laterally restrained annular oil rings that capture the motor shaft journal within its inner cylindrical surface. The oil ring is in direct contact with the motor shaft journal at the ring's approximately 12 o'clock upper position. The lower portion of the oil ring proximal its 6 o'clock lower position is dipped into the oil within the sump. The oil ring can include a grooved or otherwise textured surface to enhance friction contact with the shaft journal. Motor shaft rotation imparts oil ring rotation. As the oil ring rotates, it carries and transports an oil film on its surface from the sump oil and deposits the oil into the bearing as the previously dipped portion rotates from its prior 6 o'clock position to a new 12 o'clock position in contact with the shaft journal.
An oil ring's oil transfer rate from the sump to the shaft journal bearing is a function of and proportional to shaft rotation speed. Under low RPM, high load conditions the oil rings may not be able to maintain a desired oil transfer rate from the sump to the bearing. Conversely, under high RPM conditions, oil may be slung off the ring due to centrifugal forces before a sufficient quantity can reach the bearing during the rotational trip from sump to bearing.
Briefly described, aspects of the present invention relate to an electrostatic oil ring, an electrostatic oil ring assembly, and an electrodynamic machine, for example an induction motor, comprising an electrostatic oil ring assembly.
A first aspect of the present invention provides an electrostatic oil ring comprising an annular ring body with a surface, wherein at least a portion of the surface carries an electrostatic coating which electrostatically attracts lubricant in a lubricant reservoir when the oil ring passes through the lubricant reservoir.
A second aspect of the present invention provides an electrostatic oil ring assembly comprising a plurality of electrostatic oil rings, each oil ring comprising an annular ring body with a surface, wherein at least a portion of the surface carries an electrostatic coating which electrostatically attracts lubricant in a lubricant reservoir when the oil ring passes through the lubricant reservoir.
A third aspect of the present invention provides an electrodynamic machine comprising an internal lubricant reservoir; and at least one hydrodynamic bearing without a pressurized oil feed system, the hydrodynamic bearing comprising at least one oil ring in fluid communication with lubricant in the internal lubricant reservoir, the at least one oil ring comprising an annular ring body with a surface, wherein at least a portion of the surface carries an electrostatic coating.
To facilitate an understanding of embodiments, principles, and features of the present invention, they are explained hereinafter with reference to implementation in illustrative embodiments. In particular, they are described in the context of an electrostatic oil ring, an electrostatic oil ring assembly, and an electric machine comprising an electrostatic oil ring assembly. Embodiments of the present invention, however, are not limited to use in the described devices or methods.
The components and materials described hereinafter as making up the various embodiments are intended to be illustrative and not restrictive. Many suitable components and materials that would perform the same or a similar function as the materials described herein are intended to be embraced within the scope of embodiments of the present invention.
A motor shaft 15 of the induction motor 10 is supported by a bearing 25, for example a hydrodynamic bearing.
In an exemplary embodiment, a bearing lubrication system can provide a parallel oil delivery mechanism to the bearing 25, and is complimentary to the existing installed oil delivery system comprising the oil rings 30. As
The pump 40 generates a pressurized lubricant discharge that is routed through discharge line 44, the distal outlet of which is oriented proximal the bearing 25, so that the discharge is directed to cause oil 35a to contact directly or flow into the bearing 25 and shaft 15, in particular a shaft journal interface/shaft bearing interface. The discharge line 44 may be constructed of any desired rigid or flexible pipe or tubing, and is fixed to the motor 10, in particular to a housing of the motor 10, by any chosen fastener or bracket structure familiar to those skilled in the art. An oil nozzle 45, herein also referred to as lubricant nozzle 45, or other fluid spray pattern regulating component may be coupled to the distal end of the discharge line 44 to alter the discharge spray pattern of the lubricant spray 50. One skilled in the art may choose to substitute other components for the nozzle 45, for example an orifice, pulsed injector or aerator, in order to achieve other desired oil spray patterns for a particular application
In operation, the parallel or auxiliary lubrication system enables reliable lubrication (oil) distribution under any motor load or speed operating conditions, whether or not the existing oil rings 30 are in fluid communication with oil 35a in the motor's oil sump 35. The electric sump pump 40 oil flow rate may be selectively adjusted based on anticipated motor operating parameters of the motor 10 or in reaction to sensed operating conditions. Unlike oil rings 30 alone that may not be able to deliver desired oil flow rates to the bearing 25 under low speed, high load or high speed operating conditions, the parallel electric sump pump 40 oil discharge flow rate through the pump nozzle 45 via the discharge line 44 may be adjusted as necessary to meet bearing operational needs. The sump pump 40 lubrication system assures reliable oil delivery to the bearings 25 when the motor 10 is operating in a moving vehicle, should the oil rings 30 lose contact with oil in the internal sump 35.
In
Referring now to
The lubrication system of the present invention may be incorporated in new induction motors or other electrodynamic machines that have hydrodynamic or rolling element bearings by installing the sump pump 40 and its oil intake 42 within the motor's existing oil sump, or externally installing the pump with its intake in communication with the motor's internal and/or external oil supply reservoir. The sump pump 40 discharge line 44 and nozzle may be located anywhere within or outside the motor housing that enables the nozzle to discharge oil spray 50 on the bearing 25, so that lubricant is deposited where needed in the bearing. The lubrication system component sump pump 40 with intake 42, discharge line 44 and nozzle 45 may be easily field- or shop-retrofitted into existing installed motors.
The oil ring 130 can comprise metal. As described previously, during operation of for example an induction motor 10 (see
The oil ring 130 as illustrated in
The exemplary electrostatic oil ring 130 comprises an annular ring body 142 with an inner surface 132, an outer surface 134, and side surfaces 136 and 138. The inner surface 132 is defined by an inner diameter and the outer surface 134 is defined by an outer diameter of the ring 130. The inner surface 132 and the outer surface 134 are connected via the side surfaces 136 and 138. At least a portion of one of the surfaces 132, 134, 136 and 138 comprises a electrostatic coating 140 that electrostatically attracts the machine oil 35a in the oil sump (lubricant reservoir) 35 when the ring 130 passes through the oil sump 35 such that a chemical bond, specifically an electron bond between electrons, of the oil ring 130, specifically the coating 140, and the oil 35a is formed thus improving lubrication, dampening, and/or temperature between the oil ring 130 and the electrodynamic machine 10, in particular shaft 15 and/or bearings 25 of the machine 10.
According to an exemplary embodiment, the oil ring 130 is coated with a material that interacts with the machine oil 35a on an electrostatic level, thus creating an electrostatic attraction between the oil 35a and the coating 140 allowing the oil ring 130 to collect and deliver more oil 35a from the oil sump 35 to the bearings 25.
The triboelectric effect (also known as triboelectric charging) is a type of contact electrification in which certain materials become electrically charged after they come into frictive contact with a different material. The triboelectric series lists materials in order of the polarity of charge separation when they are touched with another object/material.
Relative positions of the machine oil 35a and the material of the coating 140 in the triboelectric series are such that when the materials, i.e., the machine oil 35a and the coating 140, are rubbed together, they exchange electrons and a net charge is developed, causing an attractive force between the materials. As the oil ring 130 passes through the oil sump 35, the coating 140 rubs against the oil 35a and creates an attractive charge that allows more oil 35a to be lifted by the ring 130.
At least a portion or the complete outer surface 134, the inner surface 132, and side surfaces 136, 138 can comprise the coating 140. According to
The coating 140 of the oil ring 130 comprises for example a material with an appreciable difference in relative electro-negativity from machine oil (which is typically used as lubrication for rotating machines) in the triboelectric series, for example and without limitation Teflon®, PVC (Polyvinylchloride), and the like. According to the triboelectric series, machine oil comprises a positive charge affinity value of +29 nC/J. In contrast, PVC comprises a negative charge affinity value of −100 nC/J, and Teflon® comprises a negative charge affinity value of −190 nC/J. As the machine oil and the suggested coating materials comprise opposed charge affinity values, the materials will attract one another when the oil ring 130 is in motion and passes through the oil 35a in the oil sump 35. One of ordinary skill in the art appreciates that many other materials comprising a negative charge affinity value distant to the positive charge affinity value of machine oil may be used.
The provided electrostatic oil ring 130, 150 and a corresponding oil ring assembly with a plurality of oil rings 130, 150 are a simple and inexpensive way to improve the bearing temperature performance in any electrodynamic machine utilizing oil rings. Further, by increasing the oil supply between the oil ring 130, 150 and a machine shaft, the lubrication can also decrease the overall temperature of the machine, as friction can be reduced. Further, because of damping provided by the additional oil, vibration in the machine can be reduced. Consequently, the overall performance of an electrodynamic machine is improved and, further, less repairs or shut downs are necessary.
While embodiments of the present invention have been disclosed in exemplary forms, it will be apparent to those skilled in the art that many modifications, additions, and deletions can be made therein without departing from the spirit and scope of the invention and its equivalents, as set forth in the following claims.
This Application claims benefit of U.S. Provisional Patent Application No. 62/106,289 filed 22 Jan. 2015 in the United States Patent and Trademark Office, the content of which is herein incorporated by reference in its entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/US2016/014035 | 1/20/2016 | WO | 00 |
Number | Date | Country | |
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62106289 | Jan 2015 | US |