The invention concerns an electrosurgical generator. The electrosurgical generator is designed to output a high-frequency alternating voltage to an electrosurgical instrument. It comprises a control unit and an inverter for high-voltage that generates the high-frequency alternating voltage which is fed via an output connection to an output socket for connection of the electrosurgical instrument.
Electrosurgical generators find widespread use in surgical theatres. They are used for a variety of tasks in different fields of surgery, and various kinds and types of instruments are connected to the electrosurgical generator, said instruments being designed and configured specially for the surgical task to be accomplished. For proper and safe operation of the electrosurgical generator it is important that the generator detects when the electrosurgical instrument is plugged in. Generally there are two types known for such detection. The first kind is detecting whether an instrument is plugged in at all. The second kind is furthermore capable to recognize the type of instrument connected. The latter is quite important with respect to sophisticated instruments which have a memory on their own, the memory storing coded information which electrosurgical modes may be used with that particular instrument, and an even more sophisticated instrument may be even provided with an own microcontroller for additional functionality having an interface for communication with the electrosurgical generator.
Those detection features improve safety and user experience for the surgeons using the electrosurgical generator. In order to detect plugging of instruments several concepts are known.
A first rather simple concept is to split the socket into two parts which are connected with each other as soon as the instrument with its cable and a conducting pin at the end of the cable is plugged in. A second concept is to provide a pushbutton adjacent to the socket which is directly or indirectly pressed whenever the cable of the instrument with its pin is plugged in. A third concept provides a light barrier that detects the presence of the pin thereby allowing contactless detection. The fourth concept provides a distance sensor mounted at the rear side of the socket, thereby detecting when the instrument cable with its pin is plugged in. These concepts generally work, however they are complicated due to rather stringent isolation requirements that must be met in consideration of the high-voltage used for the instruments. Further, most of these concepts require at least one additional contact which is prone to wear and further needs proper isolation.
It is thus an object of the invention to provide an electrosurgical generator having an improved plugging-in detection of instruments.
The solution according to the invention is found in the features of the independent claim. Advantageous developments are the subject matter of the dependent claims.
In an electrosurgical generator designed to output a high-frequency alternating voltage to an electrosurgical instrument, comprising a control unit and an inverter for high voltage that generates a high-frequency alternating voltage which is fed via an output connection to an output socket for connection of the electrosurgical instrument, wherein a galvanic separator is provided isolating the output socket from the control unit, and wherein a detection unit is provided being configured to detect when the electrosurgical instrument is plugged in the output socket, it is provided according to the invention that the detection unit is a capacitive detector configured for detecting a capacitance of a plugged-in cable of the electrosurgical instrument.
The core of the invention is that by plugging in the instrument its cable inevitably forms a parasitic capacitance from the output socket to earth. Normally, a parasitic capacitance like the one of the instrument's cable is not desirable. The invention recognizes that this parasitic capacitance may be utilized in a useful manner. This is however complicated by the fact that the parasitic capacitance is usually small in value and varies from instrument to instrument. Further, the required galvanic isolation between the cable/socket and the interior circuits of the generator complicates a precise measurement of the parasitic capacitance. The value is typically in the range of about 5 to 30 pF only, making a precise measurement difficult. However, it was realized by the invention that a precise measurement of the capacitance is not required since in principle only a binary information suffices, namely whether an instrument cable is plugged-in or not. Without an instrument and its cable being connected to a socket, the capacitance of the corresponding pin of the socket will be very low. As soon as a cable is connected to the socket, the capacitance will be increased by the parasitic capacitance of the instrument and its cable. The value is, as already stated, rather low typically ranging about 5-30 pF. By determining, whether the total capacitance jumps by such amount, the invention achieves a qualitative detection when the instrument and its cable is being plugged in. Thereby, a rather simple and cost-effective plugging-in detection of the cable is realized. This can be further enhanced by connecting the capacitive detector to the output connection at an electrode-conductor of the output connection, preferably at the active electrode (AE). Such connection (exclusively) to the conductor for the electrode (“electrode-conductor”) avoids any need for an additional wiring (sense wire) in the cable/socket, further contributing to simplicity and cost-effectiveness.
A few terms used should first be explained below:
In the field of electrosurgical generators, “high frequency” refers to frequencies typically in the range between 100 kHz and 4000 kHz.
“High voltage” typically refers to voltages up to 10 kV, preferably up to 4000 V.
A galvanic separator provides galvanic isolation, preventing any direct current flow between the output socket and the interior circuits of the generator, typically termed “secondary circuit” by persons skilled in this art. However, alternating current may flow via a capacitance.
Preferably, the capacitive detector can be simplified such as to being configured for detecting just a binary state, a first (high) capacitance state indicating the instrument's cable being plugged-in and a second (low) capacitance state indicating the instrument's cable being not plugged-in. By such a simplified detector configuration a minimum of hardware is required for the capacitive detector.
Preferably, the capacitive detector comprises a capacitive pick-up arranged at the output socket and a measuring circuit being configured to check a measured capacitance against a reference value. The capacitive pick-up supplies a signal to be measured to the measuring circuit. Thereby, the measuring circuit can be placed away from the capacitive pickup at the socket if desired. The reference value acts as a threshold value against which the measured capacitance can be checked, and accordingly the binary information that the instrument with its cable is plugged-in (measured total capacitance being above the reference value) or is not plugged-in (measured total capacitance being below said reference value). This is a rather simple and cost-effective way for determining the status of the instrument being plugged in or not.
In a preferred embodiment the measuring circuit is galvanically isolated from the capacitive pick-up. Thereby, the measuring circuit can be placed in the internal circuitry of the electrosurgical generator while maintaining proper isolation. To this end, the measuring circuit is preferably connected to the capacitive pick-up by a protective capacitor connected in series. Said protective series capacitor is separate from the isolation capacitor acting as galvanic isolator required by regulation to be present between the high-voltage generating inverter and the output socket. By providing such a separate protective series capacitor the measuring circuit is well protected and can be placed in the so-called “secondary circuit” (which relates to the control unit and other internal circuitry) of the electrosurgical generator. The capacitance of the pin of the socket (and the instrument with its cable if connected) is then connected in series with the protective capacitor, thereby limiting the total capacitance to that of said protective capacitor. This decreases the sensitivity of the circuit for the sake of proper protection. This is perfectly acceptable since according to the invention only a binary information is required, namely whether the instrument with its cable is connected or not.
Preferably, the protective capacitor is configured as a printed circuit board (PCB) structure. Using such a PCB structure is a space enclosed efficient way in order to create the series protective capacitor. Preferably, said PCB structure comprises two plates being opposite from each other and being isolated from each other, said plates may be formed by respective layers of the PCB. By virtue of this, no additional components are required other than the PCB and its conductive areas/layers acting as plates. This is sufficient in order to create the required capacitance which is typically about a few picofarads.
In an alternative preferred embodiment, the measuring circuit may be connected to the output socket, in particular directly i.e. without galvanic isolation or in other words galvanically, and an output signal emitted by the measuring circuit is fed to the control unit via a protected connection (which provides a galvanic separation). Thereby galvanic isolation between output socket and measurement circuit becomes superfluous (although it may be present anyway). Preferably, however is a direct connection of the pin of the output socket to the measurement circuit, thereby increasing sensitivity. However, the output of the measuring circuit must be transferred in a safe manner to the control unit, and in order to accomplish this the protected connection is provided. The protective connection is a connection enabled to transfer a signal but preferably allowing the potential of the measuring circuit to be floating. Thereby a sensitive direct measurement at the pin of the socket is realized and a safe transfer of the output of the measuring circuit to the control unit is achieved, too. This embodiment is particularly useful if the output socket concerned is already provided with a microcontroller having a local ground and a protected communication interface to the control unit (or the “secondary circuit”).
Advantageously, the measuring circuit is configured for direct capacitance measurement, preferably formed by an integrated circuit. Such a direct measurement allows for an effective measurement with little effort, thereby usually providing robust measurement results. Further, integrated circuits are available being configured for direct measurement in a single chip. These allow for a reliable measurement with little effort in terms of space and cost.
Alternatively, the measuring circuit is configured for indirect capacitance measurement. By using an indirect measurement signals or circuitry used for another purpose and is already present may be employed in order to provide the desired measurement of capacitance, thereby minimizing the need of additional circuitry.
In an alternative preferred way, a low voltage AC signal may be injected into the output connection, and the measuring circuit is configured for measuring said low voltage AC signal. Thereby the often difficult measurement of leakage current can be transformed into a measurement of a voltage signal which can be accomplished in an efficient manner without requiring extensive circuitry. Usage of an AC signal avoids adverse effects of DC drift and further allows an often desired decoupling of potentials by using capacitors.
Preferably, the measuring circuit comprises a capacitive voltage divider connected between the output connection and a local ground at the output socket, said capacitive voltage divider generating a low voltage signal to be measured. By virtue of such a configuration, inevitable parasitic capacitance between a local ground at the output socket and protective earth (PE) can be transformed into a useful tool for the required measurement.
Further preferably a, a resistive voltage divider is provided for providing a bias voltage for the measuring circuit. Such a resistive voltage divider provides in an efficient manner a bias voltage for the otherwise floating potential of the capacitive voltage divider. Such a fixed potential aids in subsequent signal conditioning, in particular by usage of an operational amplifier.
Advantageously, the measuring circuit comprises an operational amplifier being configured for setting different DC gain and AC gain, wherein the AC gain is at least ten times, preferably more than fifty times, higher than the DC gain which is preferably set to substantially unity. By selecting the AC gain much higher than the DC gain only the relevant frequencies for carrying out the measurement are amplified, thereby reducing noise floor and enhancing precision of measurement. This can be further improved by providing an optional blocking filter, preferably a notch filter, configured for blocking a switching frequency of a power supply of the electrosurgical generator. Thereby adverse effects of the power supply of the electrosurgical generator can be reduced with little effort. This enhances robustness of the measurement and therefore reliability of the inventive detection whether an instrument with its cable is plugged-in or not.
The invention is explained in more detail below with reference to an advantageous exemplary embodiment. In the figures:
An electrosurgical generator according to a first exemplary embodiment of the invention is illustrated in
Said electrosurgical instrument 16 comprises a cable 15 which is to be plugged-in into the output socket 14 in order to supply the high-frequency alternating voltage for operation of the electrosurgical instrument 16.
The high-frequency output emitted by the inverter 3 is applied to an isolation transformer 31 stepping up the voltage to a high-voltage, and the resulting high-voltage is routed via an output connection 13 to the output socket 14. The output connection 13 typically comprises two conductors, one for a neutral electrode NE and one other for an active electrode AE. At least the conductor of one of electrodes NE and AE, in this embodiment the active electrode AE, comprises a series capacitor 33 for galvanic isolation and blocking of any DC current to the output socket 14. The electrosurgical instrument 16 with its cable 15 can be plugged into the output socket 14.
There may be various electrosurgical instrument 16 of different kinds. In order to provide identification, the electrosurgical instrument 16 is optionally equipped with a memory 17 comprising data identifying the electrosurgical instrument 16 and allowing the electrosurgical generator 1 to determine which modes of operation could be used with respect to the electrosurgical instrument 16 actually plugged into the output socket 14.
Further, a capacitive detector 4 is provided at the output socket 14. In
The measuring circuit 7 in this embodiment is configured for direct capacitance measurement, preferably by a dedicated integrated circuit as it is commercially available (e.g. MSP430FR2512IRHL of Texas Instruments, Inc.). If the measured capacitance is higher than the threshold value, then this acknowledges detection of the instrument 16 with its cable 15 being plugged-in to the socket 14, and a corresponding signal is emitted by a signal line 70 to the control unit 10.
This may be illustrated by the following example: typically the cable 15 of the electrosurgical instrument 16 has a capacitance of about 5.9 pF to earth. The capacitance of the output socket 14 with its pin is usually in the range between 1 to 10 pF. Further, the protective capacitor 6 being connected in series shall have a capacitance of a few picofarads, e.g. 10 pF. Due to a series configuration of the parasitic impedance of the cable 15 and the protective capacitor 6, the resulting total capacitance is limited to by the capacitance of the protective capacitor 6. This decreases the sensitivity of the circuit, however this is not a problem since an exact measurement of the capacitance is not required rather than just a binary information stating whether the surgical instrument 16 with its cable 15 is plugged-in into the output socket 14 or not.
With no instrument 16 plugged-in, the total measured capacitance is determined by e.g. 5 pF for the pin of the output socket 14 to protective earth (PE) in a series configuration with the protective capacitor 6 having a capacity of 10 pF resulting in a total capacitance of 3.33 pF.—Conversely, with the instrument 16 and its cable 15 and plugged into the output socket 14, the added capacitance of the pin of the output socket 14 to earth and cable 15 of the electrosurgical incident 16 to earth is 10.9 pF, again to be combined in a series configuration with the protective capacitor 6 having a capacity of 10 pF resulting in a total capacitance of 5.2 pF. This is a capacitance increase of nearly 60% which is easily detectable by comparing with a properly set threshold, e.g. set at 4 pF in the context of the present example. If the direct measured capacitance is higher than 4 pF then it means that the instrument 16 with its cable 15 is plugged-in to the socket 14, as it is below it does mean that it is not plugged-in.
A second exemplary embodiment is shown partly in
A measurement circuit 7 configured to indirectly measure the capacitance is shown in
This toggle voltage is also present at the line 83 for the active electrode AE. This is where the pickup 5 of the capacitance detector 4 is connected at. The lower portion of
The underlying principle used by the measuring circuit 7 is based on a parasitic capacitance 88 formed between isolated ground of the output socket 14 and ground of the internal circuit 2 (“secondary ground”). Protective earth PE and secondary ground are considered as being connected via a low impedance 89 of approx. 1 Milliohm (1 mΩ), as symbolized by element 89. Thereby the current loop is closed at least with respect to AC current.
Moreover, via this high impedance 89 the secondary ground of the parasitic capacitance is connected to protective earth at the AE electrode 83. This means: Whenever the +12/−12 Volt toggle voltage 87 toggles, current flows through the parasitic capacitance 88 and capacitor C5 of the capacitive voltage divider 71, which is translated to a proportional voltage by capacitor C7 of the capacitive voltage divider 71. This voltage is amplified by the operational amplifier 74 which preferably is of the type having a very low bias current, in particular a JFET type. The feedback circuit 75 provides for a DC gain of unity and a rather high AC gain of 100 at the relevant frequency as defined by the toggle voltage 87 which is about 250 Hz in the depicted embodiment. Thereby ample amplification of the useful signal is provided. Further, noise and ripple introduced by the switching frequency of the internal circuit 2 is removed by the blocking filter 76. To this end, a capacitor C10 is provided which interacts with the operational amplifier 74 in a manner to act as a bandpass filter for blocking high frequencies such as a switching frequency of a power supply (not shown) for the internal circuitry 2.
The resulting filtered output signal from the output of the operational amplifier 74 is supplied via line 77 to an input of an analog/digital converter (ADC) 78, whose digital output signal is in turn supplied to a digital threshold detector 79. Its threshold is selected such that an output signal is generated if the electrosurgical instrument with its cable 15 is connected to the active electrode of the socket 14, and no signal is generated if the measured capacitance is below the threshold since no instrument with its cable is connected to the active electrode. The resulting signal is indicative of the status whether an electrosurgical instrument 16 with its cable 15 is connected or not, and it is fed by line 70 to the control unit 10, thereby providing an automatic detection of the presence of the electrosurgical instrument 16.
Number | Date | Country | |
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63325945 | Mar 2022 | US |