The present disclosure relates generally to surgical instruments. In particular, the disclosure relates to shaft-based surgical instruments such as electrosurgical forceps.
Instruments such as electrosurgical forceps are commonly used in open and endoscopic surgical procedures to coagulate, cauterize and/or seal tissue. Such forceps typically include a pair of jaw members that can be controlled by a surgeon to grasp targeted tissue, such as, e.g., a blood vessel. The jaw members may be approximated to apply a mechanical clamping force to the tissue, and are associated with at least one electrode to permit the delivery of electrosurgical energy to the tissue. The combination of the mechanical clamping force and the electrosurgical energy has been demonstrated to join adjacent layers of tissue captured between the jaw members to form a tissue seal.
A bipolar electrosurgical forceps typically includes electrodes disposed on the opposed jaw members. The electrodes are charged to opposite electrical potentials such that an electrosurgical current may be selectively transferred through tissue grasped between the electrodes. The electrosurgical forceps is typically equipped with a mechanism that allows a clinician to manually rotate the jaw members without having to rotate the entire instrument.
The techniques of this disclosure generally relate to a gear system incorporated into a surgical instrument (e.g., a shaft-based electrosurgical forceps) that reduces the amount of rotation of an actuator needed to rotate an end effector a selected amount. As such, a clinician may rotate the end effector a selected amount by rotating the actuator to a lesser degree than the selected amount. The gear system may include planetary gears, worm gears, bevel gears, helical gears, or other suitable gear mechanisms. In aspects, a selective gear ratio mechanism (e.g., a clutch) may be provided to allow a clinician to select different actuation input to output rotation ratios. A ratchet-type rotation wheel or lever may be implemented to allow ratcheting motion to rotate the end effector. In other aspects, a motor-driven system may be provided for smoother and easier function. In aspects, one actuator may be actuated to rotate the end effector clockwise, and another actuator may be actuated to rotate the end effector counter-clockwise; alternatively, single-direction rotation may be provided, e.g., in 90 degree, 180 degree, or other suitable increments.
In one aspect of the present disclosure, provided is a surgical instrument including a handle assembly and a shaft portion. The handle assembly includes a handle housing, an actuator rotatably coupled to the handle housing, and a main gear operably coupled to the actuator. The shaft portion has a proximal end portion rotatably supported by the handle assembly, and a distal end portion configured to support an end effector. The shaft portion is configured to rotate relative to the handle assembly about a longitudinal axis defined by the shaft portion. The shaft portion is non-rotatably coupled to the main gear and is configured to rotate with the main gear in response to a rotation of the actuator at a rate greater than a rate of rotation of the actuator.
In aspects, the handle assembly may further include a ring gear rotationally fixed to the handle housing, and a plurality of planet gears rotationally supported on the actuator and in meshing engagement with the ring gear. The main gear may be a sun gear in meshing engagement with the planet gears such that the rotation of the actuator rotates the planet gears relative to the ring gear to rotate the sun gear.
In aspects, the sun gear may be fixed to the proximal end portion of the shaft portion.
In aspects, the actuator may be configured to slide relative to the sun gear between a first position and a second position. In the first position, the actuator is engaged to the planet gears. In the second position, the actuator is engaged directly to the main gear.
In aspects, the actuator may be a rotation wheel that protrudes outwardly from the handle housing.
In aspects, the rotation wheel may define a plane that is parallel with the longitudinal axis of the shaft portion.
In aspects, the rotation wheel may be configured to rotate about a rotation axis that is perpendicular to the longitudinal axis of the shaft portion.
In aspects, the rotation wheel may have a first annular array of teeth in meshing engagement with the main gear.
In aspects, the rotation wheel may have an upper surface, and the first annular array of teeth may extend upwardly relative to the upper surface.
In aspects, the first annular array of teeth may be disposed at a radial distance from the rotation axis of the rotation wheel that is at least double a diameter of the main gear.
In aspects, a gear ratio between the rotation wheel and the main gear may be from 1:5 to 1:2.
In aspects, the rotation wheel may have a second annular array of teeth disposed at a different radial distance from the rotation axis than the first annular array of teeth.
In aspects, the main gear may be configured for selective engagement with the first or second annular array of teeth to adjust a gear ratio between the rotation wheel and the main gear.
In aspects, the actuator may be a lever arm.
In accordance with another aspect of the disclosure, a surgical instrument is provided that includes a handle assembly and a shaft portion. The handle assembly includes a handle housing, a rotation wheel rotationally supported in the handle housing, a ring gear rotationally fixed to the handle housing, a plurality of planet gears rotationally supported on the rotation wheel and in meshing engagement with the ring gear, and a sun gear in meshing engagement the planet gears such that a rotation of the rotation wheel in a first direction rotates the plurality of planet gears relative to the ring gear to rotate the sun gear. The shaft portion may have a proximal end portion rotatably supported by the handle assembly, and a distal end portion configured to support an end effector. The shaft portion is configured to rotate relative to the handle assembly about a longitudinal axis defined by the shaft portion. The shaft portion is non-rotatably coupled to the sun gear such that the shaft portion is configured to rotate in the first direction with the sun gear in response to a rotation of the rotation wheel in the first direction.
In aspects, the rotation wheel may be configured to slide relative to the sun gear between a first position and a second position. In the first position, the rotation wheel is engaged to the planet gears. In the second position, the rotation wheel is engaged directly to the sun gear.
In aspects, a gear ratio between the rotation wheel and the sun gear may be from 1:5 to 1:2.
As is traditional, the term “distal” refers herein to an end of the electrosurgical instrument or component thereof that is farther from an operator, and the term “proximal” refers herein to the end of the electrosurgical forceps or component thereof that is closer to the operator.
Objects and features of the present disclosure will become apparent to those of ordinary skill in the art when descriptions of various embodiments thereof are read with reference to the accompanying drawings, of which:
Referring initially to
To mechanically control the end effector 114, the housing 118 supports a stationary handle 120, a movable handle 122, a trigger 126, and an actuator, such as, for example, a rotation knob or wheel 128 (
To electrically control the end effector 114, the stationary handle 120 supports a depressible button 137 thereon, which is operable by the user to initiate and terminate the delivery of electrosurgical energy to the end effector 114. The depressible button 137 is mechanically coupled to a switch (not shown) disposed within the stationary handle 120 and is engageable by a button activation post 138 extending from a proximal side of the moveable handle 122 upon proximal movement of the moveable handle 122 to an actuated or proximal position. The switch is in electrical communication with an electrosurgical generator (not explicitly shown) via suitable electrical wiring extending from the housing 118 through a cable extending between the housing 118 and the electrosurgical generator. The cable may include a connector (not shown) thereon such that the forceps 100 may be selectively coupled electrically to the generator. Further details about the end effector 114 may be found, for example, in U.S. Pat. No. 8,298,232, entitled “ENDOSCOPIC VESSEL SEALER AND DIVIDER FOR LARGE TISSUE STRUCTURES,” the entire contents of which are incorporated by reference herein.
With reference to
As best shown in
The gear ratio between the rotation wheel 128 and the sun gear 146 may range from about 1:2 to about 1:5. As such, for every degree of rotation inputted by the rotation wheel 128, there is a greater degree of rotation output by the sun gear 146 and, in turn, the shaft portion 116 and the attached end effector 114. The sun gear 146 may have from about 4 teeth to about 10 teeth, and in some aspects 8 teeth; each of the four planet gears 144 may have between about 4 teeth to about 10 teeth, and in some aspects 8 teeth; and the ring gear 142 may have from about 18 teeth to about 35 teeth, and in some aspects 25 teeth.
With continued reference to
In aspects, the channel 154 defined in the rotation wheel 128 may allow for translational movement of the rotation wheel 128 relative to and along the sun gear 146. The rotation wheel 128 may have a plurality of teeth (not explicitly shown) protruding into the channel 154 of the annular body portion 150. The teeth are configured for meshing engagement with gear teeth 147 of the sun gear 146 when the rotation wheel 128 is moved to a proximal position. More specifically, the rotation wheel 128 may be configured as a clutch that slides relative to and along the sun gear 146 between a distal or first position, in which the pegs 152 of the rotation wheel 128 are received in the planet gears 144 to indirectly couple the rotation wheel 128 to the sun gear 146, and the proximal or second position, in which the pegs 152 of the rotation wheel 128 are withdrawn from the planet gears 144 and the teeth of the rotation wheel 128 directly engage with the gear teeth 147 of the sun gear 146. In this aspect, a clinician may selectively move the rotation wheel 128 between the first and second positions to adjust the gear ratio between the rotation wheel 128 and the shaft portion 116. In such aspects, plural gear assemblies 140 may be provided, each having a different gear ratio and being selectively engagable with rotation wheel 128. In aspects, a pin (not shown) may be provided that may be used to selectively lock the rotation wheel 128 to the sun gear 146 such that the sun gear 146 is configured to rotate with the rotation wheel 128 in a 1:1 gear ratio.
In aspects, the gear ratio associated with gear assembly 140 may be selected such that a maximum rotation of rotation wheel 128 with a finger of the clinician without the need for repositioning the clinician's finger on rotation wheel 128 (e.g., wherein rotation wheel 128 is engaged with the clinician's finger at one end of the slot defined through handle housing 118 and is rotated to the opposite end of the slot defined through handle housing 118) corresponds to a rotation of the shaft portion 116 and the attached end effector 114 of about 90 degrees or about 180 degrees.
With reference to
The rotation wheel 328 protrudes outwardly from the handle housing 318 (e.g., through a slot defined therein on either side thereof) and lies on a plane that is parallel with the longitudinal axis of the shaft portion 316 such that the rotation wheel 328 is configured to rotate about a rotation axis that is perpendicular to the longitudinal axis of the shaft portion 316. The rotation wheel 328 has an annular upper surface 330 and an annular outer peripheral surface 332 from which a first annular array of teeth 334 extend upwardly. The first array of teeth 334 may protrude from the outer peripheral surface 332 and are in meshing engagement with the main gear 346.
The rotation wheel 328 has a larger diameter than the main gear 346 such that a full rotation of the rotation wheel 328 produces at least about two rotations of the main gear 346. More specifically, the first annular array of teeth 334 are disposed at a radial distance from the rotation axis of the rotation wheel 328 that is at least twice the diameter of the main gear 346. In some aspects, a gear ratio between the rotation wheel 328 and the main gear 346 is from about 1:5 to about 1:2.
In aspects, the rotation wheel 328 may have a second annular array of teeth 336 disposed radially inward of the first array of teeth 334. The main gear 346 may be configured for selective engagement with the first or second array of teeth 334, 336 to adjust a gear ratio between the rotation wheel 328 and the main gear 346. Since the second array of teeth 336 are radially closer to a rotation axis of the rotation wheel 328 than is the first array of teeth 334, when the main gear 346 is engaged to the second array of teeth 336, a rotation of the rotation wheel 328 rotates the main gear 346 to a lesser extent than the same amount of rotation of the rotation wheel 328 when the first array of teeth 334 of the rotation wheel 328 is engaged to the main gear 346. It is contemplated that the rotation wheel 328 may be slid relative to the main gear 346 to selectively engage the first or second array of teeth 334, 336 to the main gear 346. Similarly as above, the gear ratio may be selected such that a maximum single-finger rotation of the rotation wheel 328 provides a rotation of the shaft portion 316 of about 90 degrees or about 180 degrees.
With reference to
The gear assembly 446 is housed within a bracket or housing 448 that is fixed to the handle housing 418. The gear assembly 446 is operably coupled between the rotation wheel 428 and the proximal end portion 416a of the shaft portion 416 such that a rotation of the rotation wheel 428 cases a rotation of the shaft portion 416. The gear assembly 446 includes a proximal shaft 450, a transmission wheel 452, and a distal gear 454. The proximal shaft 450 is non-rotatably coupled to the rotation wheel 428 such that the proximal shaft 450 rotates with and by the rotation wheel 428. The proximal shaft 450 has a proximal gear 456, such as, for example, a crown gear, fixed thereabout. In aspects, the proximal shaft 450 may have any suitable type of gear fixed thereabout.
The transmission wheel 452 is rotationally supported in the housing 448 and includes a lower surface defining a first set of teeth 458 arranged in an annular row, and a second set of teeth 460 arranged in an annular row. The first set of teeth 458 are disposed concentrically within the second set of teeth 460. The first set of teeth 458 are in meshing engagement with the proximal gear 456 of the proximal shaft 450 such that the transmission wheel 452 rotates in response to a rotation of the proximal shaft 450. The distal gear 454, which is fixed to the proximal end portion 416a of the shaft portion 416, may be a crown gear, and is in meshing engagement with the second set of teeth 460 of the transmission wheel 452. Since the second set of teeth 460 has a larger diameter than the first set of teeth 458, the transmission wheel 452 increases the gear ratio between the proximal gear 456 and the distal gear 454 from about 1:2 to about 1:3. It is contemplated that the distal gear 454 may be fixed to the proximal end portion 416a of the shaft portion 416 via any suitable fastening engagement, such as, for example, a clip, adhesive, or the like.
It should be understood that various aspects disclosed herein may be combined in different combinations than the combinations specifically presented in the description and accompanying drawings. It should also be understood that, depending on the example, certain acts or events of any of the processes or methods described herein may be performed in a different sequence, may be added, merged, or left out altogether (e.g., all described acts or events may not be necessary to carry out the techniques). In addition, while certain aspects of this disclosure are described as being performed by a single module or unit for purposes of clarity, it should be understood that the techniques of this disclosure may be performed by a combination of units or modules associated with, for example, a medical device.
This application claims the benefit of and priority to U.S. Provisional Patent Application No. 63/209,088, filed Jun. 10, 2021, the entire contents of which is incorporated by reference herein.
Number | Date | Country | |
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63209088 | Jun 2021 | US |