This application claims priority to French Patent Application No. 1754172 filed May 12, 2017, the disclosure of which is hereby incorporated in its entirety by reference.
The present disclosure relates to the field of furnishing and more particularly to a flexible element of adjustable stiffness for beds or seats, to a unit comprising a plurality of such flexible elements of adjustable stiffness, and to a method of adjusting the stiffness of a flexible element for beds or seats.
In order to enable the surface of a seat, a back, or a bed to be adaptable to the preferences and to the anatomy of various different users, units such as mattresses or box springs have previously been disclosed that comprise flexible elements of adjustable stiffness, e.g. in EP 1 386 564 A1, EP 1 155 643 A2, WO 2008/015235, WO 96/27312, U.S. Pat. No. 4,667,357, or DE 10 2008 050 108 A1. Typically, the stiffness of the elements therein is adjusted by applying restrictions on their mechanical deformation. To do that, the proposed mechanisms nevertheless present considerable complexity and/or size.
The present disclosure seeks to remedy those drawbacks by proposing a flexible element for beds or seats that is of adjustable stiffness along a compression axis, that is of simple structure, and that is of limited size.
In an aspect of this disclosure, this object can be achieved by the fact that the flexible element, comprising a compression spring, also comprises a mechanism that is coupled to the compression spring so as to be actuated by compression of the compression spring along the compression axis in order to move in a direction other than the direction of the compression axis.
By means of these provisions, it is possible to obtain a flexible element of stiffness that is easily adjustable by restricting the movement of the mechanism or by leaving it free to move. Specifically, when the movement of the mechanism is restricted by the adjustment device, it stiffens the compression spring, whereas when such movement is no longer restricted, the mechanism no longer opposes compression of the compression spring.
The mechanism may in particular comprise a resilient hinge cantilevered out from the compression spring in a direction orthogonal to the compression axis, with a twist axis orthogonal to the compression axis, and an adjustment device for selectively restricting and releasing turning of the resilient hinge about the twist axis. Such a mechanism may be easily integrated in the flexible element without occupying too much additional space around the spring.
The mechanism may also comprise a rod constrained to turn with the resilient hinge about the twist axis, and wherein the adjustment device comprises an abutment that is movable between a first position restricting turning movement of the rod about the twist axis and a second position releasing turning movement of the rod about the twist axis. The adjustment device can thus be implemented in particularly simple manner.
The adjustment device may comprise a rotary part secured to the abutment, the rotary part being suitable for turning about the compression axis between the first position and the second position.
The rod may be resiliently flexible. Thus, it may stiffen rather than block the resilient hinge when the turning movement of the rod is restricted in the first position of the abutment of the adjustment device. The rod may also be curved. When configured in this way, it may in particular extend around at least a portion of the compression spring so as to be arranged compactly relative thereto without enlarging the footprint of the flexible element on a plane perpendicular to the compression axis and without interfering with the compression of the compression spring.
In particular, the compression spring may be helical. Specifically, such a helical compression spring may be configured as a rod wound in a helix about the compression axis. The compression along the compression axis may then give rise to twisting stress in the helical rod about the helix. Thus, this twisting stress may in particular contribute to causing the resilient hinge and the rod secured thereto to turn about the twist axis.
The flexible element may in particular comprise a plurality of compression springs that are coaxial. In particular, this plurality of coaxial compression springs may comprise a plurality of identical coaxial compression springs that are angularly offset in mutually regular manner. It is thus possible to increase the lateral stability of the flexible element and reduce any risk of buckling in compression. Furthermore, the flexible element may have a plurality of mechanisms, each of which is coupled to a respective compression spring from the plurality of compression springs so as to be actuated by compression of the corresponding compression spring along the compression axis in order to move in a direction other than the direction of the compression axis, the adjustment device being suitable for selectively restricting and releasing movement of the plurality of mechanisms simultaneously. In particular, each mechanism may comprise a resilient hinge cantilevered out to the corresponding compression spring in a direction orthogonal to the compression axis, with a respective twist axis orthogonal to the compression axis. In this flexible element, the adjustment device may then be suitable for selectively restricting or releasing turning movement of each resilient hinge of the plurality of mechanisms relative to the corresponding twist axis.
Furthermore, each mechanism of the plurality of mechanisms may further comprise a rod that is constrained to turn about the corresponding twist axis with the corresponding resilient hinge. The adjustment device may then comprise a plurality of abutments movable between a first position restricting turning movement of the rods of the plurality of mechanisms about the corresponding twist axes and a second position releasing turning movement of the rods about the corresponding twist axes. The adjustment device can thus act simultaneously on the stiffness of a plurality of compression springs.
In order to avoid any risk of collision or interference between the rods of the plurality of mechanisms and the springs of the plurality of springs, two rods of the plurality of mechanisms may be connected together by a hinge. In particular, the hinge may comprise respective flexible sleeves receiving respective ends of the two rods. A flexible sleeve may in particular be split in order to facilitate flexing.
The plurality of compression springs may in particular comprise compression springs arranged mechanically in parallel and/or in series. It may also be made at least partially by injection molding. The injection molding may serve to facilitate producing flexible elements at least in part out of organic polymer material, in particular out of thermoplastic material. Nevertheless, other materials, e.g. metallic materials, and also other production methods, such as for example additive fabrication, may be used alternatively or in addition to organic polymer materials and to molding or extrusion, as appropriate.
In another aspect, the present disclosure relates to a seat, back, or bed unit having a plurality of such flexible elements. The unit may in particular be a box spring or a mattress.
In such a unit, the adjustment devices of flexible elements that are adjacent in the plurality of flexible elements may be mechanically coupled together for actuation in common. In particular, the unit may further include pivots mechanically coupling together adjustment devices of flexible elements that are adjacent among the plurality of flexible elements for actuation in common.
In yet another aspect, the present disclosure provides a method of adjusting the stiffness of a flexible element along a compression axis. The flexible element comprises a compression spring in alignment with the compression axis and a mechanism coupled to the compression spring so as to be actuated by compression of the compression spring along the compression axis in order to move in a direction other than the direction of the compression axis. The method of adjusting stiffness comprises a step of an adjustment device selectively restricting or releasing the movement of the mechanism.
The invention can be well understood and its advantages appear better on reading the following detailed description of embodiments given as non-limiting examples. The description refers to the accompanying drawings, in which:
Each of the two resilient parts 20 and 30 may comprise at least two compression springs 50 arranged mechanically in parallel, as in the example shown. In particular, these compression springs 50 may be helical springs as in the example shown in
In the example shown, each resilient part 20, 30 may also include a connector 60, 70 that is complementary respectively to the connector 70, 60 of the other resilient part 30, 20 so as to form the connection 40, together with a support platform 80, 90. The connectors 60, 70 and the support platforms 80, 90 may be arranged on opposite ends of the respectively resilient parts 20, 30. Thus, when the resilient parts 20, 30 are assembled in series, by connecting together their respective connectors 60, 70 so as to form the flexible element 10 as in the example shown, the flexible element 10 may extend from one of the support platforms 80, 90 to the other along the compression axis Z.
In each resilient part 20, 30 of the example shown, one end of each compression spring 50 may be connected directly to the respective connector 60, 70, while the other end may be connected to the support platforms 80, 90 via a respective resilient hinge 100. Each of the resilient hinges 100 may in particular present a twist axis Y that is substantially orthogonal to the compression axis Z and may be connected to the corresponding compression spring 50 via a more rigid arm 110 that extends in a radial direction substantially orthogonal to the compression axis Z and to the corresponding twist axis Y so that the resilient hinge 100 is cantilevered out from the compression spring 50 in a direction that is orthogonal to the compression axis Z. In the example shown, each resilient hinge 100 may be in the form of a torsion rod connecting the arm 110 to the support platforms 80, 90. Nevertheless, other forms can also be envisaged.
In addition, each resilient part 20, 30 in the example shown may also include other rods 120 that are secured to the arms 110. More specifically, each rod 120 may extend from a first end 121 that is secured to a corresponding arm 110 to a second end 122. Each second end 122 may be offset relative to the twist axis Y of the resilient hinge 100 corresponding to the arm 110 in a plane that is orthogonal to the twist axis Y so as to turn about the twist axis Y with the corresponding arm 110. In particular, between these first and second ends 121, 122, each rod 120 may be curved, and in particular may follow a helix that is greater than the helices of the compression springs 50 so as to extend around them so that the first and second ends 121, 122 of each rod 120 are situated on diametrically opposite sides of the springs 50, while also being mutually offset in a direction parallel to the compression axis Z. The rods 120 are also resiliently flexible.
Thus, together with the corresponding arm 110 and rod 120, each resilient hinge 100 forms a mechanism 150 configured so that compressing the corresponding compression spring 50 along the compression axis Z causes the second end of the rod 120 to move radially relative to the compression axis Z, as shown in
In the example shown, the second end 122 of each rod 120 of one of the resilient parts 20, 30 may be connected by a hinge to the second end 122 of an opposite rod 120 of the other resilient part 30, 20. More specifically, the corresponding second ends 122 of each pair of opposite rods 120 may be received in opposite endpieces 131, 132 of a flexible sleeve 130 that can thus form such a hinge. The flexible sleeves 130 may in particular be split perpendicularly to their main axes so as to increase their flexibility.
Apart from the resilient parts 20, 30, the flexible element 10 may also include an adjustment device for adjusting the stiffness of the flexible element 10 along the compression axis Z. This adjustment device may in particular be configured as a rotary part 140, as shown in
The resilient parts 20, 30, the rotary part 140, and the flexible sleeves 130 may be made of organic polymer material, in particular of a thermoplastic material such as, for example: a polyamide, a polyoxymethylene, or a copolyester. Nevertheless, other materials, e.g. metallic materials, could be used alternatively or in combination with such polymer materials. The resilient parts 20, 30 and the rotary part 140 may in particular be molded, specifically injection molded. The flexible sleeves 130 may in particular be cut from an extruded part. Nevertheless, other production methods, such as for example additive fabrication, may be used as an alternative or in addition to molding or to extrusion.
The operation of the flexible element 10 of the example shown can thus be described with reference to
Nevertheless, if the rotary part 140 is turned about the compression axis Z towards its first position in such a manner that the flexible sleeves 130 are received in the narrower first sections 142 of the openings 141, the abutments 145 can restrict outward radial movement relative to the compression axis Z of the flexible sleeves 130 and thus of the second ends 122 of the rods 120, thereby restricting turning of the rods 120 about the respective twist axes Y of the corresponding resilient hinges 100 when the flexible element 10 is subjected to compression F along the compression axis Z. Even though the rods 120 may be resiliently flexible so as to enable them to return to the initial relaxed position when the compression F ceases, restricting them by means of the abutments 145 serves indirectly also to restrict the turning of the arms 110 about the respective twist axes Y, thereby stiffening the resilient hinges 100 and possibly also the springs 50, since twisting about their respective helices can thus also be restricted indirectly. In this way, the flexible element 10 can thus present stiffness along the compression Z that is significantly greater when the rotary part 140 is in its first position than when the rotary part 140 is in its second position.
In order to form a bedding unit such as a mattress or a box spring, it is possible to group together a plurality of flexible elements of the kind described above. Thus,
In order to enable the rotary parts 140 of all of the flexible elements to be actuated simultaneously so as to turn them simultaneously between their first and second positions, they may be mechanically coupled to one another. More specifically, as shown in detail in
Flexible blades 220 of rotary parts 140 of adjacent flexible elements 10 may be connected together by pivots 130 having pivot axes parallel to the compression axes Z of the flexible element 10. The distance between each pivot 230 and the compression axes Z of each of the two adjacent flexible elements 10 having their rotary parts 140 connected together by the pivots 230 may be greater than half the distance between the compression axes Z of the two adjacent flexible elements 10 so that when the rotary parts 140 of the adjacent flexible elements 10 are in their respective first positions, as shown in
Thus, the resilience of the flexible blades 220 makes it possible to deliver return forces respectively towards the first and second positions of the rotary parts 140 of the adjacent flexible elements 10 on either side of the intermediate position, thereby holding the first and second positions in stable manner and avoiding involuntary passage between them, and thus avoiding any involuntary change in the stiffness of the flexible elements 10. The user needs to make a conscious effort against the resilience of the flexible blades 220 in order to pass through the intermediate position so as to move the rotary parts 140 between their first and second positions.
An alternative embodiment is shown in
In addition, in this alternative embodiment, the pivots 230 need not connect the rotary parts 140 directly to adjacent rotary parts 140, but may connect them rather to control members 300 that may be arranged between the rows of flexible elements 10 and that can move in a straight line between the first and second positions. Furthermore, in this alternative example, the flexible blades 220 may be integrated in the control members 300 so that the control members 300 pass through an intermediate position between the first and second positions in which the flexible blades 220 are resiliently stressed against their respective curvatures.
Nevertheless, the principle of resilient stress in the intermediate position for ensuring return towards one or the other of the first and second positions can even be applied without using such curved flexible blades. Specifically, the flexible elements 10 may present resilience in bending perpendicularly to their compression axes Z so as to enable the rotary parts 140 when in their intermediate positions to move resiliently sideways between the first and second positions. Under such circumstances, the resilience of the flexible elements 10 perpendicularly to their compression axes Z may serve to deliver the return forces towards the first and second positions on either side of the intermediate position.
Although the present invention is described with reference to specific embodiments, it is clear that various modifications and changes may be undertaken on those embodiments without going beyond the general ambit of the invention as defined by the claims. Thus,
Furthermore, individual characteristics of the various examples and embodiments mentioned may be combined in additional embodiments. Consequently, the description and the drawings should be considered in a sense that is illustrative rather than restrictive.
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