The present invention relates to an element substrate, a liquid discharge head, and a printing apparatus, and particularly to, for example, an element substrate integrating a plurality of drive elements and drive circuits for driving the respective elements, a printhead for performing printing in accordance with an inkjet method using the element substrate, and a printing apparatus using the printhead.
In general, a printing apparatus that prints desired information such as characters or images on a sheet-like print medium such as a sheet or a film is widely used as an information output apparatus in, for example, a word processor, a personal computer, or a facsimile.
The arrangement of a head substrate used in such printing apparatus will be described by exemplifying a head substrate according to an inkjet method of performing printing using thermal energy. An inkjet printhead performs printing by providing, as a print element, an electrothermal transducer (heater) in a portion that communicates with each orifice which discharges an ink droplet, and discharging an ink droplet by ink film boiling caused by supplying a current to the electrothermal transducer to generate heat. It is easy to densely arrange a number of orifices and electrothermal transducers (heaters) in the printhead, thereby making it possible to obtain a high-resolution print image.
Along with a recent increase in printing speed, the number of print elements driven in the element substrate tends to increase, and power supply to the element substrate becomes problematic. To solve this problem, the print elements are time-divisionally driven to suppress a current peak flowing into the element substrate. In addition, as described in Japanese Patent No. 4880994, a drive timing is further shifted in a time-division block period, thereby suppressing the current peak. To shift a drive timing in a time-division block period, it is necessary to divide, into two groups, the print elements to be driven by two drive signals, and thus the number of drive signals unwantedly increases by a factor of two. This indicates an increase in number of input terminals provided in the element substrate, and an increase in manufacturing cost of the element substrate is thus concerned.
As a method of suppressing an increase in number of terminals caused by an increase in number of drive signals, there is provided a method, described in Japanese Patent No. 5473767, of providing a circuit that generates a drive signal in an element substrate. In this method, it is possible to drive a print element without providing a drive signal terminal by transmitting data indicating the pulse width of a drive signal and counting edges of the signal pulse of a clock signal used for data transfer. However, if an attempt is made to generate two drive signals in this method, an area occupied by a drive signal generation circuit in the element substrate doubles, and the size of the element substrate increases, resulting in an increase in manufacturing cost.
Accordingly, the present invention is conceived as a response to the above-described disadvantages of the conventional art.
For example, an element substrate, a liquid discharge head, and a printing apparatus according to this invention are capable of internally generating a plurality of drive signals to be used to drive drive elements with an inexpensive arrangement.
According to one aspect of the present invention, there is provided an element substrate, including a plurality of print elements and a plurality of drive elements configured to drive the plurality of print elements, for driving the plurality of drive elements by dividing the plurality of drive elements into a plurality of blocks, the element substrate comprising: a generation circuit configured to generate a first drive signal that drives drive elements belonging to a first group among the plurality of drive elements, and a second drive signal that drives drive elements belonging to a second group among the plurality of drive elements, using a first selector configured to switch a signal transmitted from outside of the element substrate and an output destination of the signal within one block period in driving the plurality of drive elements by dividing the plurality of drive elements into the plurality of blocks, wherein the first drive signal and the second drive signal are generated at different timings.
According to another aspect of the present invention, there is provided a liquid discharge head using the element substrate with the above arrangement, comprising a plurality of orifices for discharging a liquid.
According to still another aspect of the present invention, there is provided a printing apparatus for printing on a print medium using the above liquid discharge head as a printhead for discharging the liquid as ink, discharging the ink from the orifices by driving the plurality of print elements.
The invention is particularly advantageous since a plurality of drive signals can be generated by one generation circuit and thus the element substrate can be manufactured at low cost. In addition, the drive elements can be driven using a plurality of drive signals even in a division block by time-divisional driving, and it is therefore possible to reduce the current peak along with driving.
Further features of the present invention will become apparent from the following description of exemplary embodiments (with reference to the attached drawings).
Hereinafter, embodiments will be described in detail with reference to the attached drawings. Note, the following embodiments are not intended to limit the scope of the claimed invention. Multiple features are described in the embodiments, but limitation is not made an invention that requires all such features, and multiple such features may be combined as appropriate. Furthermore, in the attached drawings, the same reference numerals are given to the same or similar configurations, and redundant description thereof is omitted.
In this specification, the terms “print” and “printing” not only include the formation of significant information such as characters and graphics, but also broadly includes the formation of images, figures, patterns, and the like on a print medium, or the processing of the medium, regardless of whether they are significant or insignificant and whether they are so visualized as to be visually perceivable by humans.
Also, the term “print medium” not only includes a paper sheet used in common printing apparatuses, but also broadly includes materials, such as cloth, a plastic film, a metal plate, glass, ceramics, wood, and leather, capable of accepting ink.
Furthermore, the term “ink” (to be also referred to as a “liquid” hereinafter) should be broadly interpreted to be similar to the definition of “print” described above. That is, “ink” includes a liquid which, when applied onto a print medium, can form images, figures, patterns, and the like, can process the print medium, and can process ink. The process of ink includes, for example, solidifying or insolubilizing a coloring agent contained in ink applied to the print medium.
Further, a “nozzle” (to be also referred to as “print element” hereinafter) generically means an ink orifice or a liquid channel communicating with it, and an element for generating energy used to discharge ink, unless otherwise specified.
An element substrate for a printhead (head substrate) used below means not merely a base made of a silicon semiconductor, but an arrangement in which elements, wirings, and the like are arranged.
Further, “on the substrate” means not merely “on an element substrate”, but even “the surface of the element substrate” and “inside the element substrate near the surface”. In the present invention, “built-in” means not merely arranging respective elements as separate members on the base surface, but integrally forming and manufacturing respective elements on an element substrate by a semiconductor circuit manufacturing process or the like.
<Description of Outline of Printing Apparatus (
As shown in
In addition to the printhead 3, an ink tank 6 storing ink to be supplied to the printhead 3 is attached to the carriage 2 of the printing apparatus 1. The ink tank 6 is detachable from the carriage 2.
A printing apparatus 1 shown in
The printhead 3 according to this embodiment employs an inkjet method of discharging ink using thermal energy. Hence, the printhead 3 includes an electrothermal transducer (heater). The electrothermal transducer is provided in correspondence with each orifice. A pulse voltage is applied to a corresponding electrothermal transducer in accordance with a print signal, thereby discharging ink from a corresponding orifice. Note that the printing apparatus is not limited to the above-described serial type printing apparatus, and the embodiment can also be applied to a so-called full line type printing apparatus in which a printhead (line head) with orifices arrayed in the widthwise direction of a print medium is arranged in the conveyance direction of the print medium.
As shown in
Additionally, referring to
Reference numeral 620 denotes a switch group which is formed by a power switch 621, a print switch 622, a recovery switch 623, and the like.
Reference numeral 630 denotes a sensor group configured to detect an apparatus state and formed by a position sensor 631, a temperature sensor 632, and the like.
Reference numeral 640 denotes a carriage motor driver that drives the carriage motor M1 configured to reciprocally scan the carriage 2 in the direction of the arrow A; and 642, a conveyance motor driver that drives the conveyance motor M2 configured to convey the print medium P.
The ASIC 603 transfers data used to drive an electrothermal transducer (a heater for ink discharge) to the printhead while directly accessing the storage area of the RAM 604 at the time of print scan by the printhead 3. In addition, the printing apparatus includes a display unit formed by an LCD or an LED as a user interface.
The number of nozzles (print elements) provided in the printhead 3 is normally several hundreds to several thousands, and thus large power is required to concurrently drive the print elements. To cope with this, a method of dividing the plurality of print elements into a plurality of blocks and time-divisionally driving, for each block, drive elements belonging to the block is adopted. Furthermore, the plurality of print elements are implemented by being arrayed not in one array but in a plurality of arrays on the element substrate. In the example shown in
Note that the four nozzle arrays corresponding to the four heater arrays (print element arrays) are assigned as nozzle arrays that discharge magenta (M), cyan (C), yellow (Y), and black (K) inks, respectively, for full color printing. In addition, the four nozzle arrays corresponding to the four heater arrays may be arranged by being shifted by an interval of 1/4 nozzle in the nozzle array direction to perform high-resolution printing by discharging one color ink. In this case, for full color printing, the four element substrates shown in
As shown in
As is apparent from
As shown in
On the other hand, the latch signal LT input for every block period is amplified by the OP amplifier 102, and transferred, as an internal signal lt, to the data expansion circuit 111, the drive signal generation circuit 100, and the flip-flop/latch circuits of the heater array circuits 700A to 700D.
At a timing when the pulse of the latch signal LT is set to Hi (high level), the transferred internal signal data is stored and held in each of the heater array circuits 700A to 700D, and the nozzle (print element) to be driven is selected.
In the next block period, the driver transistors 702 are driven in accordance with pulse widths defined by double-pulse drive signals he1 (first drive signal) and he2 (second drive signal) generated by the drive signal generation circuit 100. As a result, the desired heaters 703 are heated to execute printing. In the example shown in
Note that in the example shown in
Embodiments within the element substrate integrated in the printhead mounted on the printing apparatus having the above arrangement will be described next.
As shown in
The counter 112 is an 8-bit synchronous counter, and counts leading edges of a clock signal clk using a data transfer timing. The comparators 115a to 115d compare pulse width data pt0_data, pt1_data, pt2_data, and pt3_data with a count value count<7:0> of the counter 112, respectively. If each 8-bit pulse width data matches the count value, each of the comparators 115a to 115d outputs Hi at the timing of the leading edge of the next clock signal clk.
The output signals pt3, pt2, pt1, and pt0 of the comparators 115a to 115d are logically inverted from Low (low level) to Hi in this order, as shown in
In this example, the pulse widths of the prepulse and main pulse of the generated double-pulse signal he correspond to 15 pulses and 32 pulses of the clock signal clk, respectively. However, it is possible to generate the double-pulse signal he having a desired pulse width by changing the values of the pulse width data pt3_data, pt2_data, pt1_data, and pt0_data.
In the first drive signal generation operation, the selector 118 selects the A side, and the double-pulse signal he is output as the drive signal he1 and input to heater array circuits 700A to 700D.
The switching signal generation circuit 117 is a circuit that detects the end of the drive signal he1 and generates a signal for regenerating a drive signal. That is, as shown in
As shown in
The latch reset signal lt_reset resets the count value of the counter 112 to “0”, and also resets the outputs of the comparators 115a to 115d to Lo. This causes the drive signal generation circuit 100 to operate again, thereby outputting the drive signal he2 having the same pulse width as that of the drive signal he1.
As described above, it is possible to generate the two drive signals he1 and he2 in one block period 201 by causing the counter 112 of one drive signal generation circuit 100 to operate for two cycles.
If an attempt is made to generate the drive signals he1 and he2 by two drive signal generation circuits, it is necessary to count a shift time, and it is thus necessary to fully count the clock signal clk in the block period 201.
As described above, according to this embodiment, the counter 112 operates for two cycles in one block period, and thus need only count up to half of one block period. That is, as compared with a case in which two drive signal generation circuits are provided, the counter can be decreased by one bit, and a single drive signal generation circuit can deal with this. Thus, it is possible to implement a similar function with a circuit area which is half or less of the circuit area of the two drive signal generation circuits, and also increase the speed of the counter operation. Furthermore, since the number of count bits decreases, the pulse width data can also be reduced, and the transfer data amount can be suppressed, contributing to an increase in speed of processing.
Note that in the above-described embodiment, the counter is operated for two cycles in one drive signal generation circuit. However, if the pulse width of the drive signal he is sufficiently small with respect to the block period 201, the counter may be operated for three or more cycles. Note that in this case, it is necessary to increase the number of selection channels of the selector 118.
In addition, the double-pulse signal has been explained as the drive signal he. However, the present invention may use a single-pulse drive signal he. In this case, any two of the comparators 115a to 115d are used, and it is therefore possible to reduce the number of comparators. The example in which the drive signal he1 is input to the heater array circuits 700A and 700C and the drive signal he2 is input to the heater array circuits 700B and 700D has been explained. The present invention, however, is not limited to this. That is, the present invention is applicable to a case in which among the plurality of heaters included in one heater array circuit 700A, heaters belonging to the first group are driven by the drive signal he1 and heaters belonging to the second group are driven by the drive signal he2.
In the first embodiment, as indicated by
As shown in
According to the above-described embodiment, therefore, the drive signals he1 and he2 can be generated and output as signals having any desired pulse widths, respectively. Note that in this embodiment, since the selector 403 and the flip-flop/latch circuits 401 and 402 are added, the circuit size accordingly increases. However, a circuit scale is about half of that when two drive signal generation circuits are implemented, and it is possible to obtain the same effect as in the first embodiment.
Note that in this embodiment as well, a counter is operated for two cycles in one drive signal generation circuit. However, if the pulse width of a drive signal he is sufficiently small with respect to a block period 201, the counter may be operated for three or more cycles. In this case, it is necessary to increase the number of selection channels of the selector 403, and to add flip-flop/latch circuits accordingly.
In the first and second embodiments, the count value and the pulse data value are compared with each other using the counter and the comparator, thereby generating a pulse. However, this embodiment adopts an arrangement in which a count value is directly set in a counter without using any comparator, and is counted down.
As shown in
If the signal pt3 is set to Hi, the signal pt3 is fed back to another input terminal of an AND circuit 502 to which the clock signal clk is input, thereby blocking the clock signal input to the counter 501a (the flip-flop circuit of the next stage). In this way, the signal pt3 is generated. Note that the same applies to signals pt2 to pt0 generated by other counters 501b to 501d.
A step of generating a drive signal he1 from the four signals pt3 to pt0 and a step of outputting various signals from a switching signal generation circuit 117 are the same as in the first and second embodiments.
If the signal pt0 outputs Hi and the final edge of the drive signal he1 falls, the latch reset signal lt_reset is set to Hi, and pt3_data<7:0> as data of the drive signal is set again in the counter 501a . A subsequent operation is the same as that when generating the drive signal he1, thereby outputting the drive signal he2.
As described above, even if the arrangement of the drive signal generation circuit is different, it is possible to obtain the same effect as in the first embodiment. As described in the second embodiment, by adding flip-flop/latch circuits 401 and 402 and a selector 403 to the drive signal generation circuit shown in
Note that in this embodiment as well, the counter is operated for two cycles in one drive signal generation circuit. However, if the pulse width of the drive signal he is sufficiently small with respect to a block period 201, the counter may be operated for three or more cycles. In this case, it is necessary to increase the number of selection channels of the selector 403, and to add flip-flop/latch circuits accordingly.
Note that in the above-described embodiments, the printhead that discharges ink and the printing apparatus have been described as an example. However, the present invention is not limited to this. The present invention can be applied to an apparatus such as a printer, a copying machine, a facsimile including a communication system, or a word processor including a printer unit, and an industrial printing apparatus complexly combined with various kinds of processing apparatuses. In addition, the present invention can also be used for the purpose of, for example, biochip manufacture, electronic circuit printing, color filter manufacture, or the like.
The printhead described in the above embodiments can also be considered as a liquid discharge head in general. The substance discharged from the head is not limited to ink, and can be considered as a liquid in general.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2019-096246, filed May 22, 2019, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2019-096246 | May 2019 | JP | national |