Field of the Invention
The present disclosure relates to an element substrate that ejects a liquid, a liquid ejection head, and a liquid ejection apparatus.
Description of the Related Art
An element substrate that ejects a liquid is typically included in a liquid ejection head used in a liquid ejection apparatus, such as an ink jet printer. An element substrate including a structure in which a plurality of members are layered is known.
In a liquid ejection head disclosed in Japanese Patent Laid-Open No. 62-111758, a member including ejection ports that eject a liquid, a member including pressure chambers that retain the liquid ejected from the ejection ports, a member including liquid flow passages that are in communication with the pressure chambers, and a member that generates energy to eject the liquid are layered.
When the members described above are adhered together with an adhesive agent, typically, the adhesive agent is applied to the adhesion surface of each member and the members on which the adhesive agent has been applied are pinched and pressed. In so doing, the adhesive agent is pushed out from the adhesion surface of each member, and there are cases in which the adhesive agent that has been pushed out enters the ejection ports and the liquid flow passages and becomes cured. In such a case, a portion or all of the ejection ports and the liquid flow passages become clogged with the cured adhesive agent, effecting the flow of the liquid such that flow of liquid is retarded extremely reducing the flowing amount of liquid. As a result, there may be cases in which the desired liquid ejection volume cannot be reached.
As a measure for the above, one may conceive a method of suppressing the adhesive agent from being pushed out by restricting the application area of where the adhesive agent is applied and by restricting the application amount. However, with such a method, there may be an area with insufficient adhesion and the liquid may leak from that area. In the above case, when ejection ports that eject liquids of different colors are adjacent to each other, the liquids that have leaked from a portion near the ejection ports may come in contact with each other causing color mixing to happen. As a result, degradation in the image quality of the recorded image may occur.
Accordingly, there are many element substrates with relief grooves for releasing the adhesive agent, which has been pushed out, formed in portions around the ejection ports and the liquid flow passages. In such a type of element substrate, since it is possible of suppress the adhesive agent that has been pushed out from entering the ejection ports and the liquid flow passages, even if there is no restriction in the application area and the application amount, the flow of the liquid can be kept at a normal state.
In recent years, due to an increase in the quality and speed of recording, the element substrate is required to increase the number of ejection ports, and due to this, ejection ports are required to be disposed at a high density. However, when the election ports are disposed at a high density, the pressure chambers and the liquid flow passages need to be disposed at a high density as well, such that the gap between the adjacent pressure chambers and adjacent liquid flow passages become small, making it difficult to sufficiently form the relief grooves of the adhesive agent around the ejection ports and the liquid flow passages. Accordingly, trouble such as leakage of liquid may occur due to having difficulty in maintaining the flow of the liquid at a normal state, and due to restricting the application area and the application amount of the adhesive agent to maintain the flow of the liquid at a normal state.
Accordingly, the present disclosure provides an element substrate, a liquid ejection head, and a liquid ejection apparatus that are capable of suppressing trouble caused by an adhesive agent even when the ejection ports are disposed at a high density.
An element substrate according to an aspect of the present disclosure in which a plurality of members are layered and are adhered to each other with an adhesive agent includes a plurality of ejection ports that eject a liquid, and a plurality of supply ports, each of which communicates with a different ejection port of the plurality of ejection ports. In the element substrate, at least one of the plurality of members includes a groove formed between two of the plurality of ejection ports, each of which communicates with a different supply port of the plurality of supply ports, when viewing a surface, in which the plurality of ejection ports are formed, from above.
A liquid ejection apparatus according to an aspect of the present disclosure includes an element substrate in which a plurality of members are layered, the members being adhered to each other with an adhesive agent. In the liquid ejection apparatus, the element substrate includes a plurality of ejection ports that eject a liquid, and at least one of the plurality of members includes, when viewing, from above, a surface in which the ejection ports are formed, a groove formed between the two ejection ports ejecting a different type of liquid.
Further features of the present disclosure will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Hereinafter, an embodiment of the present disclosure will be described with reference to the drawings. Note that in the drawings, components that have the same function will be denoted with the same reference numeral and description thereof may be omitted.
As illustrated in
The printing unit 2 includes a carriage 4 that reciprocally moves in a predetermined scanning direction X, a liquid ejection head 5 mounted in the carriage 4, and a conveying mechanism 6 that conveys the printing medium P in a conveyance direction Y that intersects the scanning direction X. In the present embodiment, the scanning direction X is the left-right direction in
Furthermore, the liquid ejection apparatus 1 includes a housing 7, and a platen 8 that supports the printing medium P is disposed in the housing 7 in the horizontal direction. Two guide rails 9 and 10 parallel to each other are disposed in the scanning direction X above the platen 8. The carriage 4 is supported by the guide rail 9. The carriage 4 is driven by a carriage driving motor (not shown), and reciprocally moves above the platen 8 in the scanning direction X along the guide rails 9 and 10.
The liquid ejection head 5 is attached to a lower portion of the carriage 4 so as to oppose the platen 8, and ejects a liquid onto the printing medium P supported by the platen 8. A gap is provided between the liquid ejection head 5 and the platen 8.
The liquid ejection head 5 is connected, through a tube (not shown), to a holder 11 on which tanks 12 each storing a liquid that is ejected are mounted. In the example in
The conveying mechanism 6 includes two conveyance rollers 13 and 14 arranged parallel to each other in the front-rear direction so as to have the carriage 4 and the platen 8 therebetween. The conveyance rollers 13 and 14 are each driven by a conveyance motor (not shown), and convey the printing medium P, which is supported by the platen 8, in the conveyance direction Y.
In a printing operation that records an image by ejecting a liquid, the printing unit 2 ejects a liquid from the liquid ejection head 5 while reciprocally moving the carriage 4 in the scanning direction X. Furthermore, the printing unit 2 records the image on the printing medium P by intermittently moving the printing medium P in the conveyance direction Y in accordance with the ejection of the liquid by using the conveyance rollers 13 and 14 of the conveying mechanism 6.
Note that the liquid ejection head 5 is capable of moving not only in an area opposing the printing medium P on the platen 8 but also to the outside of the area in the scanning direction X. The present embodiment is designed such that the carriage 4 is made to standby on the right side with respect to the area opposing the printing medium P in a case in which the liquid ejection apparatus 1 is not using the liquid ejection head 5, and the liquid ejection head 5 opposes the maintenance unit 3 when the carriage 4 is at a stand-by position.
The maintenance unit 3 performs a maintenance operation that performs maintenance on the printing unit 2. The maintenance operation includes, for example, a suction operation that suctions a liquid from ejection ports (not shown in
A more detailed description of the liquid ejection head 5 will be given below.
As illustrated in
In a state in which the liquid ejection head 5 is attached to the carriage 4 illustrated in
An ejection port array 50 in which a plurality of ejection ports 40 that eject a liquid are arranged in a predetermined direction (the conveyance direction Y in the present embodiment) at a predetermined pitch is provided in the ejection port plate 33. A plurality of ejection port arrays 50 are arranged in a parallel manner in the scanning direction X that intersects the conveyance direction Y.
A plurality of pressure chambers 41 that are arranged in the conveyance direction Y, which is the predetermined direction, at a predetermined pitch are formed in the cavity plate 30, which is the uppermost layer, in a similar manner to the arrangement of the ejection ports 40. The plurality of pressure chambers 41 constitute a pressure chamber array that corresponds to the ejection port arrays 50 and that is arranged in a parallel manner in the scanning direction X. Furthermore, as illustrated in
As illustrated in
As illustrated in
The pressure chambers 41, the common liquid chambers 43, the supply portions 44, the liquid flow passages 45, and the liquid flow passages 46 described above form liquid flow passages 47 that communicate the supply ports 42 and the ejection ports 40 to each other. The liquid supplied to the supply ports 42 reaches the ejection ports 40 after flowing through the supply portions 44, the common liquid chambers 43, the liquid flow passages 45, the pressure chambers 41, and the liquid flow passages 46 of the liquid flow passages 47 in this order.
In the present embodiment, the supply ports 42 each communicate with the ejection ports 40 of a different ejection port array 50, such that a single supply port 42 is in communication with a single tank 12. Furthermore, liquids of different colors are retained in the tanks 12a to 12d. Accordingly, the ejection port arrays 50 constitute a plurality of ejection port array groups ejecting liquids of different colors from the corresponding ejection ports 40. In the example in
Furthermore, regarding the configuration of the common liquid chambers 43 inside the liquid flow passages 47 that communicate the supply ports 42 and the ejection ports 40 to each other, the configuration of the common liquid chambers 43 of the ejection port array groups 51 to 53 is different from the configuration of the common liquid chambers 43 of the ejection port array group 54. In each of the ejection port array groups 51 to 53, three common liquid chambers 43 that each extend in the conveyance direction Y are arranged in a parallel manner in the scanning direction X. Each common liquid chamber 43 is provided between two adjacent ejection port arrays 50, and is in communication with the ejection ports 40 included in the two ejection port arrays 50 that are positioned on both sides thereof.
Furthermore, in the ejection port array group 4, four common liquid chambers 43 that each extend in the conveyance direction. Y are arranged in a parallel manner in the scanning direction X. Among the four common liquid chambers 43, two common liquid chambers 43a are provided outside the ejection port arrays 50 that are provided at the two ends of the ejection port array group 54 in the scanning direction X, and are in communication with the ejection ports 40 included in the ejection port arrays 50 provided at the two ends. Furthermore, among the four common liquid chambers 43, two common liquid chambers 43b different from the common liquid chambers 43a are provided between two adjacent ejection port arrays 50 other than the ejection port arrays 50 provided at the two ends of the ejection port array group 54 in the scanning direction X. Each common liquid chamber 43b is in communication with the ejection ports 40 included in the corresponding two ejection port arrays 50 positioned on both sides thereof.
The area IIIA illustrated in
As illustrated in
While it is only sufficient that a relief groove 100 is formed in at least one of the plates 30 to 33, desirably, the relief grooves 100 are formed in the cavity plate 30, the base plate 31, and the manifold plate 32. Furthermore, a relief groove 100 may be formed in the substrate 22. In the example illustrated in
In the example illustrated in
In the example illustrated in
In the example illustrated in
In the example illustrated in
Note that in the examples in.
Furthermore, the first ejection port arrays 50a are formed at the boundary between the ejection port array group 51 and the ejection port array groups 52, the boundary between the ejection port array groups 52 and the ejection port array group 53, and the boundary between the ejection port array group 53 and the ejection port array group 54. It is only sufficient that the relief groove 100 is provided in at least one of the above boundaries. For example, the effect of color mixing on the image caused by liquids of different colors being mixed together is the strongest in a case in which yellow liquid and cyan liquid are mixed together. Accordingly, the relief groove 100 may be provided only at the boundary between the ejection port array group 52 that ejects yellow liquid and the ejection port array group 53 that ejects cyan liquid.
The relief grooves 100 may be connected to a relief groove (not shown) that is formed at another location in the same plate 30, 31, or 32. Furthermore, the relief grooves 100 of different plates 30 to 32 may be in communication with each other. For example, the relief grooves 100 of different plates 30 to 32 may be in communication with each other by providing a through hole that communicates a relief groove 100 formed in either one of the plates 30 to 32 to a relief groove 100 of another plate. Furthermore, the relief grooves 100 may be in communication with the atmosphere. In such a case, the adhesive agent can be prevented from flowing out from the relief grooves 100. Furthermore, as illustrated in
In the example illustrated in
Note that similar to the relief grooves 100, the relief grooves 100b are, desirably, formed in the cavity plate 30, the base plate 31, and the manifold plate 32. Furthermore, similar to the relief grooves 100, the relief grooves 100b may be connected to a relief groove (not shown) formed in another location in the same plate 30, 31, or 32, may communicate between different plates 30 to 32, or may be made to communicate with the atmosphere.
Furthermore, the cross-sectional shapes and the sizes (depths and widths) of the relief grooves 100 and 100b are adjusted as appropriate in accordance with the size of the element substrate 20 and the applied amount of adhesive agent.
As illustrated in
The diaphragm 60 is a substantially rectangular metal plate and is adhered with an adhesive agent to an upper surface of the cavity plate 30 so as to cover the plurality of pressure chambers 41. The diaphragm 60 is formed of an iron based alloy, such as stainless steel, a copper based alloy, a nickel based alloy, or a titanium based alloy, for example.
Plate-shaped piezoelectric layers 61 and 62 formed across the plurality of pressure chambers 41 are layered on an upper surface of the diaphragm 60, and a common electrode 63 maintained at ground potential at all times is provided between the piezoelectric layers 61 and 62. The piezoelectric layers 61 and 62 is formed of a piezoelectric material having, for example, lead zirconate titanate (PZT), which is solid solution of lead titanate and lead zirconate, as the main component. Note that lead zirconate titanate is a ferroelectric substance. With such a configuration, the piezoelectric layers 61 and 62 are configured as piezoelectric elements that convert voltage applied to the individual electrodes 64 described later into force. In the present embodiment, the piezoelectric layer 62 is an active portion that is driven in accordance with the voltage, and the direction of polarization is oriented towards the layered direction.
A plurality of substantially elliptical plate-shaped individual electrodes 64 having a size smaller than the pressure chamber 41 are formed on an upper surface of the piezoelectric layer 62 so as to correspond to the pressure chambers 41. The plurality of individual electrodes 64 are each disposed at a position that opposes a middle portion of the corresponding pressure chamber 41. Furthermore, the individual electrodes 64 are formed of a conductive material, such as gold, copper, silver, palladium, platinum, or, titanium, for example.
A plurality of contacts 65 electrically connected to an electric wiring board (not shown) are provided at an end portion (Specifically, an area that does not oppose the pressure chambers 41) of the individual electrodes 64. Drive voltage is applied to the individual electrodes 64 from a drive circuit (not shown) mounted on the electric wiring board through the contacts 65.
When a drive voltage is applied to the individual electrodes 64, a potential difference occurs between the individual electrodes 64 and the common electrode 63 since the common electrode 63 is maintained at ground potential and, as a result, an electric field is created in the layered direction at the portion between the individual electrodes 64 and the diaphragm 60. With the above electric field, the piezoelectric layer 62 is extended towards the layered direction that is a polarization direction, and shrinks in a planar direction that is orthogonal to the layered direction. With the deformation of the piezoelectric layer 62, the portions of the diaphragm 60 that oppose the pressure chambers 41 are bent in a convex manner towards the pressure chambers 41. With the above, since the inner volumes of the pressure chambers 41 decrease, pressure is applied to the liquid retained inside the pressure chambers 41 and, as a result, an ejection energy that ejects the liquid is applied to the liquid, and the liquid is ejected from the ejection ports 40 with the ejection energy.
In each of the embodiments described above, the configurations illustrated in the drawings are merely examples and the present disclosure is not limited to the configurations.
For example, while the substrate 22 includes piezoelectric elements serving as ejection energy generating elements that apply ejection energy to the liquid, the ejection energy generating element is not limited to the piezoelectric element and may be any element that is capable of applying ejection energy to the liquid inside the pressure chambers 41.
In the present disclosure, a groove is formed between ejection ports that each communicate to a different supply port. Accordingly, when a plurality of members are adhered, the adhesive agent that has been pushed out from the members in the portion around the ejection ports, each of which communicate with a different supply port, can be released into the groove. Accordingly, by sufficient application of the adhesive agent, leakage of liquid can be prevented, such that color mixing can be prevented even when liquids of different colors are supplied to the supply ports. Furthermore, the application amount of the adhesive agent at portions other than the ejection port that each communicate to a different supply port can be suppressed, such that the adhesive agent can be prevented from entering the ejection ports or the like and being cured. Furthermore, since being in communication with the same supply port, even when a leakage of liquid caused by suppression in the application amount of the adhesive agent occurs, mixing of liquids of different colors can be suppressed. Accordingly, since trouble caused by the adhesive agent can be suppressed at portions other than the ejection port that each communicate to a different supply port even when no grooves are formed, the area for forming the groove can be reduced. Accordingly, even when the ejection ports are disposed at a high density, trouble caused by the adhesive agent can be suppressed.
While the present disclosure has been described with reference to exemplary embodiments, it is to be understood that the disclosure is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2016-172688 filed Sep. 5, 2016, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2016-172688 | Sep 2016 | JP | national |
Number | Name | Date | Kind |
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20070279465 | Shindo | Dec 2007 | A1 |
20080117262 | Mori | May 2008 | A1 |
Number | Date | Country |
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62-111758 | May 1987 | JP |
Number | Date | Country | |
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20180065367 A1 | Mar 2018 | US |