Field of the Invention
The present invention relates to an element substrate, a printhead, and a printing apparatus.
Description of the Related Art
Conventionally, it has been necessary to apply a stable voltage to a heater in order to achieve stable discharge characteristics in an inkjet printhead that discharges ink from a plurality of discharge ports using thermal energy. In an element substrate for a printhead, a plurality of heaters, and a plurality of driving elements in correspondence with the plurality of heaters are arranged. A driving element is configured by a field-effect transistor, and drives a heater by switching. When a plurality of such heaters are simultaneously driven, a large current flows to a ground wiring and a drive power supply wiring supplying power to the heaters. The occurrence of electromagnetic noise due to inductive coupling between the ground wiring and the drive power supply wiring on the rising edge and the falling edge of the supply of such a large current becomes a problem.
A logic circuit, other than a heater, that receives and processes high-speed print data is disposed in the element substrate of a printhead. For this reason, there is the possibility that a logic circuit malfunction will occur when electromagnetic noise due to the foregoing inductive coupling occurs in a ground wiring. Accordingly, a configuration in which, in the element substrate and the printhead, a heater ground wiring and a ground wiring for a logic circuit and the element substrate are separated is taken. By this, electromagnetic noise that occurs when a plurality of heaters are driven being transmitted to the ground wiring for the logic circuit and the element substrate is prevented, and the logic circuit malfunctioning is prevented.
In an element substrate for a printhead, substrate temperature control is being carried out in accordance with recent demand for improvements in image quality. In an element substrate for a printhead, there is variation in discharge speed and the amount of a droplet of ink discharged in accordance with the temperature. For this reason, if there is a temperature distribution depending on the position of the substrate temperature, the temperature distribution will result in image unevenness, and the image quality will decrease. As a method of correcting image temperature distribution, in Japanese Patent Laid-Open No. 2014-200972, for example, high image quality is realized by suppressing temperature unevenness in a substrate by a plurality of sub-heaters being disposed in an element substrate, and heating specific areas. Furthermore, because it is possible to heat a plurality of areas without increasing the number of terminals by mounting sub-heater driving elements in the element substrate, printing apparatus main body cost reduction can be realized.
When the plurality of sub-heaters are simultaneously driven, a large current on the order of A (amperes) flows. The length of wiring of the drive power supply wiring to the element substrate from a power circuit arranged on printing apparatus main body and the length of the wiring of a ground wiring become longer, and a parasitic inductance component becomes larger. Ringing occurs when a large current flows at a time of sub-heater driving to this parasitic inductance component. A potential difference between the ground wiring for a sub-heater and the ground wiring for an element substrate temporarily occurs due to such ringing. A field-effect transistor which is a driving element turns on by this potential difference, and as a result, a large current on the order of A (amperes) flows in the parasitic transistor, causing a malfunction of the driving element.
The present invention realizes higher reliability by achieving prevention of malfunctions of both a logic circuit and a driving element in an element substrate in which a sub-heater is mounted and substrate temperature control is performed.
According to one aspect of the present invention, there is provided an element substrate, comprising: a plurality of printing elements configured to discharge liquid; a plurality of first driving elements disposed in correspondence with the plurality of printing elements and configured to drive the plurality of printing elements; a plurality of heating elements configured to heat the element substrate; a plurality of second driving elements disposed in correspondence with the plurality of heating elements and configured to drive the plurality of heating elements; and a delay unit configured to delay timing of driving the plurality of second driving elements to drive the plurality of second driving elements at a predetermined time difference when driving the plurality of second driving elements simultaneously.
According to another aspect of the present invention, there is provided a printhead, comprising: a plurality of printing elements configured to discharge liquid; a plurality of first driving elements disposed in correspondence with the plurality of printing elements and configured to drive the plurality of printing elements; a plurality of heating elements configured to heat an element substrate; a plurality of second driving elements disposed in correspondence with the plurality of heating elements and configured to drive the plurality of heating elements; and a delay unit configured to delay timing of driving the plurality of second driving elements to drive the plurality of second driving elements at a predetermined time difference when driving the plurality of second driving elements simultaneously.
According to another aspect of the present invention, there is provided a printing apparatus, comprising: a plurality of printing elements configured to discharge liquid; a plurality of first driving elements disposed in correspondence with the plurality of printing elements and configured to drive the plurality of printing elements; a plurality of heating elements configured to heat an element substrate; a plurality of second driving elements disposed in correspondence with the plurality of heating elements and configured to drive the plurality of heating elements; and a delay unit configured to delay timing of driving the plurality of second driving elements to drive the plurality of second driving elements at a predetermined time difference when driving the plurality of second driving elements simultaneously.
By the present invention, it becomes possible to prevent malfunctions of a logic circuit and a driving element by suppressing the occurrence of ringing according to rising and falling of current when driving a sub-heater.
Further features of the present invention will become apparent from the following description of exemplary embodiments (with reference to the attached drawings).
Below, more specific and detailed description of preferred embodiments of the present invention is given with reference to the attached drawings. However, relative arrangements of configuration elements, and the like that are recited in the present embodiment are not intended to limit the scope of the invention thereto, unless specifically stated.
Note that in this specification, “print” encompasses forming not only meaningful information such as characters and shapes, but also meaningless information. Furthermore, “print” broadly encompasses cases in which an image or pattern is formed on a print medium irrespective of whether or not it is something that a person can visually perceive, and cases in which a medium is processed.
Also, “print medium” broadly encompasses not only paper used in a typical printing apparatus, but also things that can receive ink such as cloths, plastic films, metal plates, glass, ceramics, wood materials, hides or the like.
Furthermore, similarly to the foregoing definition of “print”, “ink” (also referred to as “liquid”) should be broadly interpreted. Accordingly, “ink” encompasses liquids that by being applied to a print medium can be supplied in the forming of images, patterns or the like, processing of print mediums, or processing of ink (for example, insolubilization or freezing of a colorant in ink applied to a print medium).
Furthermore, “print element”, unless specified otherwise, encompasses a discharge port and an element that produces energy that is used for discharge of ink and a fluid channel that communicates therewith collectively.
Furthermore, “nozzle”, unless specified otherwise, encompasses a discharge port and an element that produces energy that is used for discharge of ink and a fluid channel that communicates therewith collectively.
An element substrate for a printhead (a head substrate) used below does not indicate a mere substrate consisting of a silicon semiconductor but rather indicates a configuration in which elements, wiring, and the like are disposed.
Furthermore, “on the substrate” means not only simply on top of the element substrate, but also the surface of the element substrate, and the inside of the element substrate in the vicinity of the surface. Also, “built-in” in the present invention does not mean that separate elements are simply arranged as separate bodies on a substrate surface, but rather means that the elements are formed and manufactured integrally on the element board by a semiconductor circuit manufacturing process.
For an inkjet printhead (hereinafter referred to as printhead) having the most important features of the present invention, on an element substrate of a printhead, a plurality of printing elements and a driving circuit that drives these printing elements are implemented on the same substrate. As will be clear from the description below, a plurality of element substrates are integrated in a printhead, and these element substrates have a cascade connection structure. Accordingly, this printhead is able to achieve a print width that is relatively long. Accordingly, the printhead is used not only in a serial type printing apparatus that is commonly found, but also in a printing apparatus comprising a full-line printhead whose print width corresponds to the width of the print medium. Also, the printhead is used in large format printers that use print mediums of a large size such as A0 and B0 in serial type printing apparatuses.
Accordingly, firstly, a printing apparatus in which the printhead of the present invention is used is described.
[Printing Apparatus Overview Description]
As illustrated in
Not only is the printhead 100 mounted in the carriage 2 of the printing apparatus 1, an ink tank 6 containing ink to be supplied to the printhead 100 is attached thereto. The ink tank 6 can be attached/detached in relation to the carriage 2.
The printing apparatus 1 illustrated in
The printhead 100 according to the present application invention employs an ink-jet method in which ink is discharged using thermal energy. Accordingly, an electrothermal transducer is comprised. The electrothermal transducer is disposed for each discharge port, and ink is discharged from a corresponding discharge port by applying a pulse voltage to the corresponding electrothermal transducer in accordance with a printing signal. Note that the printing apparatus is not limited to the foregoing serial type printing apparatus, and can be applied to a so-called full-line type printing apparatus in which a printhead (line head) in which discharge ports are arranged in a widthwise direction of the print medium are arranged in a direction of conveyance of the print medium.
As illustrated in
Also, in
Transmission/reception of image data, commands, statuses and the like between the host apparatus 41 and the printing apparatus 1 is performed by packet communication via an interface (I/F) 42. Note that configuration may be taken so as to further comprise a USB interface as the interface 42 separately to a network interface, and enable reception of bit data and raster data that is serially transferred from the host.
A switch group 20 is configured from a power supply switch 21, a print switch 22, a recover switch 23, and the like.
A sensor group 30 is a sensor group for detecting an apparatus state, and is configured from a position sensor 31, a temperature sensor 32 and the like. Also, a photosensor that detects a remaining amount of ink is disposed.
A carriage motor driver 43 is a carriage motor driver for driving the carriage motor M1 in order to cause the carriage 2 to reciprocally scan in the direction of arrow symbols A. A conveyance motor driver 44 is a conveyance motor driver that drives the conveyance motor M2 which is for conveying the print medium P.
The ASIC 13 transfers data for driving a heating element (heater for ink discharge) in relation to the printhead while directly accessing a storage region of the RAM 14 upon printing and scanning by the printhead 100. In addition, a display unit configured by an LCD or an LED is configured on the printing apparatus as a user interface.
Next, an embodiment of a head substrate (element substrate) that configures a liquid discharge head used as a printhead in the printing apparatus of the foregoing configuration is described.
<First Embodiment>
The printing element substrate 101 is described in detail. The printing element substrate 101 is configured to include a plurality of a printing element 102, a plurality of a driving element 103, a control gate 104, a logic circuit 105, a sub-heater 115, and a driving element 116. In the present embodiment, the printing element substrate 101 is configured by a semiconductor layer, a wiring layer, and an insulating layer.
The printing element 102 is a printing element group for heating and discharging an ink. The driving element 103 is a group of printing element driving elements that drives the printing element 102. A field-effect transistor (FET: Field Effect Transistor) is mainly used for the driving element 103. The control gate 104 is a control gate group that controls the driving element 103.
The logic circuit 105 is a logic circuit for sending a control signal to the control gate 104. The logic circuit 105 is mainly configured from a latch circuit that holds print data, a shift register circuit, and an HE generation circuit that generates a heat-enable signal (HE) for deciding a time when a driving element is turned on. Detail of these circuits is described later. The logic circuit 105 receives various signals transmitted from a head control IC 120. The various signals here correspond to a data signal (DATA), a clock signal (CLK), and a latch signal (LT). Note that the head control IC 120 is arranged on the head control substrate 109. The sub-heater 115 is a heater (heating element) that heats a specific area of the printing element substrate 101, and that heats the printing element substrate 101 to an extent that the ink is not discharged by the heating. The driving element 116 is a sub-heater driving element for driving the sub-heater 115. In the present embodiment, the driving element 103 for the printing element and the driving element 116 for the sub-heater are assumed to be disposed on the same semiconductor layer. Also, in the present embodiment, the driving elements 103 and 116 are assumed to all use N-type field-effect transistors.
One terminal of the printing element 102 is connected to a printing element power supply (VH) for supplying a drive power supply, and the other terminal is connected to a drain terminal of the FET which is the driving element 103. Similarly, for the sub-heater 115 and the printing element 102, one terminal is connected to the printing element power supply (VH) and the other terminal is connected to the drain terminal of the FET (the driving element 116). Also, the source terminals of the driving element 103 for the printing element and the driving element 116 for the sub-heater are connected to a printing element ground wiring (GNDH), and a substrate terminal (back gate) is connected to a substrate ground wiring (VSS). A power supply of the control gate 104 is connected to a control gate power supply wiring (VHT), and the power supply of the logic circuit 105 is connected to a logic circuit power supply wiring (VDD). Ground terminals of the control gate 104 and the logic circuit 105 are connected to the substrate ground wiring (VSS).
A printing element power supply (VH) for driving the printing element 102 and the sub-heater 115 and the printing element ground (GNDH) are connected to a power circuit 110 on the head control substrate 109. These power supplies are generated in the power circuit 110 and supplied to the printing element substrate 101 via the cable 108, the print circuit board 107, and the flexible substrate 106. The printing element ground wiring (GNDH) and the substrate ground wiring (VSS) are separated in the printhead 100, and are short-circuited on the head control substrate 109. By this, electromagnetic noise that occurs when the plurality of the printing element 102 and the sub-heater 115 are driven being transmitted to the substrate ground wiring (VSS) is prevented, and the logic circuit malfunctioning is prevented.
There are cases when the length of the wiring of the cable 108 is greater than or equal to 1 m due to restrictions in the arrangement in the printing apparatus 1 of the printhead 100 and the head control substrate 109, and the amount of parasitic inductance increases in conjunction with this. Specifically, the order of several hundred nH to 1 μH is reached in the cable 108 alone. To reduce VH-GNDH ringing that occurs due to a large parasitic inductance of the cable 108, a capacitor 114 is disposed on the print circuit board 107 between VH and GNDH. An electrolyte capacitor of several hundred μF, for example, is used for the capacitor 114.
A latch circuit 209 is a sub-heat data latch circuit for holding sub-heat data. A shift register circuit 206 is a sub-heat data shift register circuit for transferring sub-heat data. A latch signal delay circuit 208 is a latch signal delay circuit that causes a latch signal to be delayed for several ns to several hundred ns. The latch circuit 209, which is plurally provided, stores sub-heat data based on a delay latch signal (LT-1, LT-2, . . . , LT-m) which is delayed by the latch signal delay circuit 208. Therefore, the timing at which the sub-heat data are stored in each of the plurality of the latch circuit 209 is delayed several ns to several hundred ns. The driving element 116 for the sub-heater is turned on or turned off simultaneously to the sub-heat data being stored in the latch circuit 209. Therefore, the timing at which each of the plurality of the sub-heater 115 are driven is delayed several ns to several hundred ns.
In order to heat a very small amount of ink (for example, one picoliter) in one nozzle to cause it to be discharged, the driving time of the printing element 102 may be relatively short, several hundred n(nano) seconds. Therefore, the printing element 102 is driven by the high frequency heat-enable signal (HE). Meanwhile, because it is necessary for the sub-heater 115 to heat a specific area of the element substrate whose heat capacity is large and to maintain the heat, it is necessary to lengthen the driving time by several tens of μ (micro) seconds to several hundred m (milli) seconds. For that reason, it is necessary that the sub-heater 115 be driven by a signal of a relatively low frequency. In the present embodiment, driving of the sub-heater 115 is performed with sub-heat data stored using a latch signal which is of a lower frequency than the heat-enable signal (HE). Furthermore, configuration is such that the timing at which the sub-heat data 1 to m are stored is delayed little-by-little by the latch signal delay circuit 208 which delays the latch signal in the printing element substrate 101 of the present embodiment. By this configuration, a sharp rising edge or falling edge occurring in the VH current when the sub-heater 115 is driven is prevented, and a malfunction occurring in the driving element 103 is prevented.
There is the merit that the transition timing of the current of the sub-heater 115 and the current of the printing element 102 never overlap in the configuration of the present embodiment. The printing element 102 must be driven using the heat-enable signal (HE) after the print data is reliably stored in the latch circuit using the latch signal (LT). For this reason, a timing margin (shift) of several hundred n (nano) seconds or more is arranged for the rising edge of the latch signal (LT) and the rising edge of the heat-enable signal (HE). Therefore, the transition timing of the current of the sub-heater 115 driven by the latch signal (LT) and the current of the printing element 102 driven by the heat-enable signal (HE) never overlap. In the printing element 102, a large current of a maximum of approximately 4 A (amperes) flows. Also, in the sub-heater 115, a large current of a maximum of approximately 1.5 A (amperes) flows. For this reason, it is important that the transition timings in the case of simultaneous driving reliably do not overlap.
Conventionally, the sub-heaters operate to be concurrently driven if the temperature of the printing element substrate is lower than a target temperature, and driving stops all at once if the temperature is higher than the target temperature. For this reason, the possibility that the sub-heat data will be rewritten all together at the same time is high, and there is a tendency for the peak value of a rewrite current to become higher. For this reason, a current momentarily flows at the rising edge of the latch signal (LT) which is the timing at which the sub-heat data is rewritten, and a momentary voltage drop occurs for the power supply of the logic circuit in the printing element substrate. If the voltage drop is large, it becomes the cause of a malfunction of the logic circuit.
In the configuration of the present embodiment, there is the merit that it is possible to suppress a peak value of a rewrite current that flows when data of the latch circuit 209 is rewritten. In the present embodiment, it is possible to suppress the peak value of the rewrite current because the configuration is such that the timing at which the sub-heat data is rewritten is reliably shifted by the latch signal delay circuit 208. That is, the timing at which the sub-heat data is rewritten is distributed by being shifted for each sub-heater 115. The result of this is that it is possible to make a voltage drop of a logic power supply be a minimum. By this, it is possible to provide a high reliability printing element substrate in which a logic circuit malfunction does not occur. That is, as illustrated in
More detailed description is given.
At time t1, two current paths—the current X illustrated by a solid line and the current Y illustrated by broken lines—occur (refer to
As illustrated in
A negative potential difference occurs momentarily in VSS which is the substrate potential of the driving element (FET) and GNDH due to this ringing. When this exceeds the forward voltage VFP of the parasitic transistor of the driving element (FET) (GNDH voltage <−VFP), a parasitic NPN transistor of the driving element (FET) turns on and a large current occurs, and thereby a malfunction occurs in the driving element.
By the present embodiment, the printhead can achieve both prevention of malfunctioning of the logic circuit at a time of sub-heater driving and prevention of malfunctioning of the driving element, and it becomes possible to realize higher reliability.
<Second Embodiment>
In the present embodiment, the sub-heat data signal delay circuit 1201 receives a signal outputted from the latch circuit 209 as input, and outputs it as a delayed data signal that is delayed by a predetermined delay time.
By the present embodiment, similarly to the first embodiment, occurrence of a sharp rising edge or falling edge of the sub-heat current can be prevented, and a malfunction in the driving element can be prevented.
Other Embodiments
Embodiment(s) of the present invention can also be realized by a computer of a system or apparatus that reads out and executes computer executable instructions (e.g., one or more programs) recorded on a storage medium (which may also be referred to more fully as a ‘non-transitory computer-readable storage medium’) to perform the functions of one or more of the above-described embodiment(s) and/or that includes one or more circuits (e.g., application specific integrated circuit (ASIC)) for performing the functions of one or more of the above-described embodiment(s), and by a method performed by the computer of the system or apparatus by, for example, reading out and executing the computer executable instructions from the storage medium to perform the functions of one or more of the above-described embodiment(s) and/or controlling the one or more circuits to perform the functions of one or more of the above-described embodiment(s). The computer may comprise one or more processors (e.g., central processing unit (CPU), micro processing unit (MPU)) and may include a network of separate computers or separate processors to read out and execute the computer executable instructions. The computer executable instructions may be provided to the computer, for example, from a network or the storage medium. The storage medium may include, for example, one or more of a hard disk, a random-access memory (RAM), a read only memory (ROM), a storage of distributed computing systems, an optical disk (such as a compact disc (CD), digital versatile disc (DVD), or Blu-ray Disc (BD)™), a flash memory device, a memory card, and the like.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2016-110214, filed Jun. 1, 2016, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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