1. Field of the Invention
The present invention relates to an element substrate that is used in an inkjet printhead or the like and has an electrothermal transducer that produces discharge energy, a switching element for driving the electrothermal transducer and a logic circuit that controls the switching element, and to a printhead having such an element substrate, a head cartridge and a printing apparatus.
2. Description of the Related Art
An inkjet printhead that utilizes thermal energy to discharge ink drops is able to realize a high density multi-nozzle configuration relatively easily, thereby enabling high resolution, high quality and high speed printing. One known method of discharging ink using this type of thermal energy is a side-shooter printhead that discharges ink drops vertically upwards of a surface on which an electrothermal transducer that produces thermal energy is formed. Generally, with this type of printhead, ink for discharging is supplied from the underside of an element substrate provided with the electrothermal transducer via an ink supply port that passes through the element substrate.
An element substrate mounted on a common inkjet printhead will now be described. For illustrative purposes, the printhead of a printing apparatus is used as a terminal for various types of output. Moreover, an electrothermal transducer, an element that switches this electrothermal transducer between drive or non-drive (hereinafter, switching element), and a circuit for driving the switching element have been mounted on the same substrate. However, this configuration of inkjet is exemplary in nature and is not intended.
Incidentally, there is increased demand for faster driving, greater energy efficiency, higher integration, lower cost, and higher performance with respect to products in recent years. A configuration is thus known in which a plurality of MIS field-effect transistors 130 utilized as switching elements such as shown in
However, while a large current flows in order to drive the electrothermal transducer, leakage current sometimes occurred due to the pn reverse bias junction between the drain and the well not being able to withstand the high electric field when the conventional MIS field-effect transistors 130 are operated. In such cases, the voltage proof required of a switching element could not be satisfied. Further, when an MIS field-effect transistor utilized as a switching element has a large on-resistance, the current required to drive the electrothermal transducer is reduced as a result of wasted current consumption.
In view of this, an MIS field-effect transistor 20 such as shown in
Next, a level shift circuit utilized in a driver IC for driving the electrothermal transducers will be described. The method of transmitting the drive signals of the driver IC will be described using
As shown in
It is noted that a predetermined voltage VHT provided to the CMOS inverter circuit. The voltage VHT is set so that the on-resistance during the MOS transistor drive is minimized, since minimizing the on-resistance of the MOS transistor enables the size of the MOS transistor utilized as a switching element to be minimized.
The voltage level thus generally needs to be transformed in the driver IC. A level shift circuit that connects a plurality of diodes DIODE1, DIODE 2, . . . DIODEn in series in the forward direction as shown in
In view of this, a level shift circuit that obtains a desired constant voltage by interposing a source follower transistor is given as a level shift circuit generally used.
Assume that in the circuit shown in
A plurality of electrothermal transducers 103 (such as 256 quantity, for example) constituting nozzles are provided in two rows over an interval of 1200 dpi (dots per inch) with the ink supply port forming portion 107 sandwiched therebetween. Ink channels (not shown) are formed on the ink supply port forming portion 107 and the electrothermal transducers 103. The element substrate 101 is combined with a top plate (not shown), and ink discharge orifices are formed in the top plate at positions corresponding to the electrothermal transducers 103. Heating the electrothermal transducers 103 by applying a voltage thereto causes ink on the electrothermal transducers 103 to foam and be discharged from the discharge orifices as a result of this energy.
Although a plurality of level converters are provided in relation to the switching elements, and one level shift circuit is provided in relation to a plurality of switching elements on the actual element substrate, one each of both the level converter and the level shift circuit are shown here.
Digital image signals input from the DATA terminal are rearranged in parallel by a shift register, and then latched with the latch circuit. When the logic gate is enabled, the switching elements 41 are turned on or off according to the signals latched in the latch circuit, and current flows to selected electrothermal transducers.
It is noted that the DMOS transistor shown in
Incidentally, there is an element substrate for a inkjet printhead that enables high precision reading of element substrate temperature by building a temperature sensor into the element substrate, as disclosed in Japanese Patent Publication Laid-open No. H2-258266. This temperature sensor is applied when controlling the ink discharge characteristics. Further, it is also known to apply the temperature sensor in cases such where a sequence is forcibly interrupted using a monitor value of the temperature sensor when an abnormality of some description occurs on the substrate, such as a power short circuit, causing the substrate temperature to be abnormally high.
U.S. Pat. No. 6,439,680 discloses an example in which a prescribed voltage generation circuit is provided in the case where noise occurs in an input voltage from an external source supplied to the head, such as a heater application voltage or the like, for example, or where a drop in the input voltage occurs. Since the output voltage is maintained substantially constant by the prescribed voltage generation circuit, a heater application voltage with little fluctuation relative to the noise input or the external voltage drop can be applied to the heaters.
The number of nozzles constituting printheads had been increasing year by year in response to high speed, high quality printing in recent years. There have tended to be further increases in the number of ink supply ports provided on a single element substrate in order to cope with multi-color inks. At the same time, the number of level shift circuits themselves has to be increased if there is an increase in the number of nozzles driven simultaneously, given that the level shift circuits supply power to the switching elements for switching the electrothermal transducers. On the other hand, despite the number of nozzles tending to increase as described above, there is greater demand for energy efficiency and cost reduction. That is, element substrate miniaturization and on-resistance reduction is ongoing. By utilizing DMOS transistors as switching elements, the current is reduced using a high voltage drive that takes advantage of the characteristics of high voltage proof and the like to realize energy savings and cost reductions, and to also achieve miniaturization.
On the other hand, similarly in relation to logic circuits utilized in cases such as where a specific electrothermal transducer is selected from a plurality of electrothermal transducers, advances are being made in high densification to cope with high speed, high quality printing at low cost. At the same time, advances are now also being made in voltage reduction from the viewpoint of energy efficiency. In the case where a voltage is not applied to a logic circuit because the power supply that applies the voltage has failed for some reason, the logic of the logic circuit becomes unstable, creating the possibility of unnecessary voltages being applied to the electrothermal transducers or switching elements. When this happens, the element substrate may also not function normally due to the logic of the element substrate getting out of control, resulting in abnormal printing or the like.
The foregoing U.S. Pat. No. 6,439,680 discloses a prescribed voltage application circuit that is provided on wiring that directly connects the heater with the input terminal to the heater. This configuration expressly requires space for providing a prescribed voltage application circuit on the head.
The present invention is directed to an element substrate, a printhead, a head cartridge, and a printing apparatus.
One aspect of the present invention is to allow a printhead and an element substrate thereof to operate normally even if the voltage supply from a power supply that applies a voltage to a logic circuit becomes unstable.
According to another aspect of the present invention, there is provided an element substrate provided with a printing element, a switching element that drives the printing element, and a logic circuit that supplies a drive signal to the switching element. The substrate further includes a first terminal that applies a first voltage to the logic circuit; a preliminary voltage input circuit capable of applying to the logical circuit a second voltage that is lower than the first voltage and capable of operating the logic circuit; and a preliminary voltage application control circuit that applies a voltage to the logic circuit from the preliminary voltage input circuit, if a voltage applied to the logic circuit by the first terminal becomes lower than the second voltage.
According to another aspect of the present invention, preferably, there is provided a printhead comprising an element substrate provided with a printing element, a switching element that drives the printing element, and a logic circuit that supplies a drive signal to the switching element. The element substrate includes a first terminal that applies a first voltage to the logic circuit; a preliminary voltage input circuit capable of applying to the logical circuit a second voltage that is lower than the first voltage and capable of operating the logic circuit; and a preliminary voltage application control circuit that applies a voltage to the logic circuit from the preliminary voltage input circuit, if a voltage applied to the logic circuit by the first terminal becomes lower than the second voltage.
According to still another aspect of the present invention, preferably, there is provided a head cartridge comprising an ink tank containing ink, and a printhead having an element substrate provided with a printing element, a switching element that drives the printing element, and a logic circuit that supplies a drive signal to the switching element. The element substrate includes a first terminal that applies a first voltage to the logic circuit; a preliminary voltage input circuit capable of applying to the logical circuit a second voltage that is lower than the first voltage and capable of operating the logic circuit; and a preliminary voltage application control circuit that applies a voltage to the logic circuit from the preliminary voltage input circuit, if a voltage applied to the logic circuit by the first terminal becomes lower than the second voltage.
According to still another aspect of the present invention, preferably, there is provided a printing apparatus comprising a printhead having an element substrate provided with a printing element, a switching element that drives the printing element, and a logic circuit that supplies a drive signal to the switching element. Here, the element substrate includes a first terminal that applies a first voltage to the logic circuit; a preliminary voltage input circuit capable of applying to the logical circuit a second voltage that is lower than the first voltage and capable of operating the logic circuit; and a preliminary voltage application control circuit that applies a voltage to the logic circuit from the preliminary voltage input circuit, if a voltage applied to the logic circuit by the first terminal becomes lower than the second voltage.
The invention is particularly advantageous since it enables abnormal printing and printhead damage to be prevented with minor improvement to the drive power voltage generation portion of a switching element, without increasing the chip size of the printhead, even in the case where an abnormality occurs in the power supply that applies a voltage to a logic circuit.
Further features of the present invention will become apparent from the following description of exemplary embodiments (with reference to the attached drawings).
Numerous embodiments, features and aspects of the present invention will now herein be described in detail with reference to the drawing.
Exemplary Inkjet Printing Apparatus
In
Next, an example control configuration for executing print control of the above apparatus will be described.
In
In terms of the operation of the above control configuration, a print signal, having been input to the interface 1700, is converted to print data for a printer between the gate array 1704 and the MPU 1701. The printhead IJH is driven in accordance with print data sent to the motor driver 1705, together with the driving of the motor drivers 1706 and 1707, and printing is performed.
A printing apparatus shown in
Exemplary Printhead
Next, an example inkjet printhead will be described. The inkjet printhead IJH of the embodiments of the present invention is one of the elements constituting a head cartridge IJC, as seen from the perspective views of
This head cartridge IJC is fixedly supported by an electrical contact point and a positioning unit of the cartridge HC set on the inkjet printing apparatus IJPA, and is detachable with respect to the cartridge HC.
As shown in the exploded perspective view of
As shown in
As shown in the exploded perspective view of
It is noted that the electrical contact substrate H2200 may be provided with a positioned hole H1310 as necessary.
The second printing element substrate H1101 is for discharging color ink of three colors. The first plate H1200 has formed thereon an ink communication port H1201a for supplying black ink to the first printing element substrate H1100, and ink communication ports H1201b for supplying cyan, magenta and yellow ink to the second printing element substrate H1101.
Exemplary Head Cartridge
The switching elements 41 and the electrothermal transducers 103 are provided in two rows over a 1200 dpi (dots per inch) interval with the ink supply port forming portions 107 sandwiched therebetween. Each row has at least 512 switching elements 41 and electrothermal transducers 103. Ink channels (not shown) are formed on the ink supply port forming portions 107 and the electrothermal transducers 103. The element substrate 101 is combined with a top plate (not shown), and ink discharge orifices are formed in the top plate at positions corresponding to the electrothermal transducers 103. Heating the electrothermal transducers 103 by applying a voltage thereto causes ink on the electrothermal transducers 103 to foam and be discharged from the discharge orifices as a result of this energy.
A plurality of sets each composed of an ink supply port forming portion 107, switching elements 41 formed so as to oppose one another with the ink supply port forming portion 107 sandwiched therebetween, and electrothermal transducers 103 are arranged in parallel. An input voltage is supplied to each level shift circuit 49 from an external source via a corresponding level shift circuit input voltage pad 105 provided on the element substrate 101.
LT denotes a latch signal input terminal which loads data from a shift register circuit and latches data in a latch circuit. CLK denotes an input terminal for clock signal. DATA denotes an input terminal for data relating a printing. HE denotes an input terminal for heat signal turning ON/OFF of a heater by a controlled pulse width. VSS denotes a terminal wired for a ground. Each reference sign of the respective terminals denote the same in the following figures.
Next, an example circuit configuration of the present embodiment will be described in detail using
First, assume that a third voltage (VHT) input from a level shift circuit input voltage pad utilized as a second terminal in the present embodiment is 24V, for example. The voltage is stepped down using resistance ratio division, with the resistors set so that Ra1:Ra2=1:1 to give a drive voltage input to the switching element 41 of 12V. The logic voltage of the logic signal output from the logic circuit is applied to the switching element 41 after being stepped up to this 12V by the level converter 52. Note that because the voltage is fixed, current consumption is considered to increase when an element with a low resistance value is utilized. Therefore, elements (e.g., Poly-Si resistors, etc.) that can be set to as high a resistance value as possible are preferably utilized in order to suppress power consumption. A switching element drive voltage 53 is then supplied to the level shift circuit 49 by the source follower.
Next, in the system for generating the second logic circuit voltage 55 (VDD2) from the input voltage (VHT) to the level shift circuit 49, the voltage is stepped down using resistance ratio division by Ra3 and Ra4, with these resistors being used as a preliminary voltage input circuit. For example, the resisters are set so that Ra3:Ra4=7:1, to give a second logic circuit voltage 55 of 3.0V relative to the above 24V input voltage. Note that as previously mentioned, because the voltage is fixed, current consumption is considered to increase if the resistance value is low. Therefore, elements (e.g., Poly-Si resistors, etc.) that can be set to as high a resistance value as possible are preferably utilized. Note that the diode 56 utilized as a preliminary voltage application control circuit is disposed on a second wiring that is connected from the preliminary voltage input circuit (Ra3, Ra4) to the first wiring.
Since the first logic circuit voltage 54 (e.g., 3.3V) operates during normal operation, the second logic circuit voltage 55 is set to a voltage of 3.3V or less so as not to operate during normal operation. Also, the first logic circuit voltage 54 is set as the cathode and the second logic circuit voltage 55 is set as the anode.
In the present embodiment, “normal operation” refers to the case where the first logic circuit voltage is functioning normally. Assuming that the voltage (3.3V) of the diode 56 in
In the present embodiment, the second logic circuit voltage 55 is set to 3.0V, although another voltage can be applied as the second logic circuit voltage provided it satisfies the above requirements. The second logic circuit voltage 55 is supplied as a countermeasure for when the normal first logic circuit voltage 54 cannot be supplied for whatever reason. The second logic circuit voltage 55 is thus purposely set to a low level at which ink cannot be discharged, and is supplied at a level that is merely intended to stabilize the logic of the logic circuit and prevent the element substrate from getting out of control or the printhead from being damaged. The second logic circuit voltage 55 is, however, not limited to such a voltage.
Next, an example circuit configuration of the second exemplary embodiment will be described in detail using
Given that the first logic circuit voltage 54 (e.g., 3.3V) operates during normal operation, the second logic circuit voltage 55 generated by resistance division is set to 3.3V or less relative to this voltage, so as to not contribute to the operation of the logic circuit during normal operation. In the present embodiment, the resistors are set so that Ra3:Ra4=7:1, to give a second logic circuit voltage of 3.0V. Also, the first logic circuit voltage 54 is set as the cathode and the second logic circuit voltage 55 is set as the anode. Note that because the voltage is fixed, current consumption is considered to increase if the resistance value is low, similarly to embodiment 1. Therefore, elements (e.g., Poly-Si resistors, etc.) that can be set to as high a resistance value as possible are preferably utilized.
Next, an example circuit configuration of the third exemplary embodiment will be described in detail using
First, assume the input voltage from the level shift circuit input voltage pad is 24V, for example. The voltage is stepped down by resistance ratio division for use in the source follower, with the resistors set so that Ra1:Ra2=1:1 to give an input voltage (VHT) to the switching element 41 of 12V. Note that because the voltage is fixed, current consumption is considered to increase if an element with a low resistance value is utilized. Therefore, elements (e.g., Poly-Si resistors, etc.) that can be set to as high a resistance value as possible are preferably utilized in order to suppress power consumption. The voltage (VHT) for driving the switching element 41 is then supplied by the source follower.
Next, resistance ratio division is also performed on the voltage VHT supplied by the source follower between Ra3 and Ra4 in the level shift circuit. For example, the resistors are set so that Ra3:Ra4≈3:1 to give a second logic circuit voltage 55 of 3.0V relative to the 12V input voltage to the switching element 41. Note that as previously mentioned, because the voltage is fixed, current consumption is considered to increase if the resistance value is low. Therefore, elements (e.g., Poly-Si resistors, etc.) that can be set to as high a resistance value as possible are preferably utilized.
Since the first logic circuit voltage 54 (e.g., 3.3V) operates during normal operation, the second logic circuit voltage 55 is set to a voltage of 3.3V or less so as to not operate during normal operation. Also, the first logic circuit voltage 54 is set as the cathode and the second logic circuit voltage 55 is set as the anode. Further, a rectification diode 56 is disposed so as to satisfy the relation “second logic circuit voltage<first logic circuit voltage”, to ensure that the second logic circuit voltage 55 does not operate during normal operation.
In the present embodiment, the second logic circuit voltage 55 is set to 3.0V, although another voltage is acceptable provided it satisfies the above requirements. The second logic circuit voltage 55 is supplied as a countermeasure for when the normal first logic circuit voltage 54 cannot be supplied for whatever reason. The second logic circuit voltage is thus purposely set to a low level at which ink cannot be discharged, and is supplied at a level that is merely intended to stabilize the logic of the logic circuit. The second logic circuit voltage 55 is, however, not limited to such a voltage.
While the embodiments of the present invention have been illustrated above, configurations adapted according to chip size, layout or the like can be utilized in combination.
Apart from adopting the form of an apparatus provided integrally or separately as the image output terminal of an information processing device such as a computer, the printing apparatus according to the present invention may adopt the form of a copy apparatus in combination with a reader or the like, or a facsimile apparatus having a transmit or receive function.
The foregoing embodiments were described using the example of an element substrate for an inkjet printhead, although an element substrate for a thermal transfer printhead, a dye sublimation printhead or the like can be used.
In this specification, the terms “print” and “printing” not only include the formation of significant information such as characters and graphics, but also broadly include the formation of images, figures, patterns, and the like on a print medium, or the processing of the medium, regardless of whether they are significant or insignificant and whether they are so visualized as to be visually perceivable by humans.
Also, the term “print medium” not only includes a paper sheet used in a common printing apparatus, but also broadly includes materials, such as cloth, a plastic film, a metal plate, glass, ceramics, wood, and leather, capable of accepting ink.
Furthermore, the term “ink” (also referred to as a “liquid” hereinafter) should be extensively interpreted similarly to the definition of “print” described above. That is, “ink” includes a liquid which, when applied onto a print medium, can form images, figures, patterns and the like, can process the print medium and can process ink (e.g., can solidify or insolubilize a coloring agent contained in ink applied to the print medium).
Note that the term “element substrate” used in description indicates the base on which various elements, wiring, and the like are provided, rather than merely referring to a base composed of a silicon semiconductor.
The phrase “on the element substrate” refers not only to “on the surface of the element substrate”, but also indicates inner portions of the element substrate in proximity to the surface. Also, the term “built-in” in the present invention indicates integrally forming or manufacturing various elements on a heater substrate using manufacturing processes for a semiconductor circuit or the like, rather than merely referring to the arrangement of individual elements on a base.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2007-121161, filed May 1, 2007, and Japanese Patent Application No. 2008-088263, filed Mar. 28, 2008, which are hereby incorporated by reference herein in their entirety.
Number | Date | Country | Kind |
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2007-121161 | May 2007 | JP | national |
2008-088263 | Mar 2008 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
5175565 | Ishinaga | Dec 1992 | A |
6234599 | Ishinaga | May 2001 | B1 |
6439680 | Mochizuki | Aug 2002 | B1 |
6505907 | Ishinaga | Jan 2003 | B2 |
6598952 | Ishinaga | Jul 2003 | B2 |
7055923 | Mochizuki | Jun 2006 | B2 |
7108345 | Mochizuki | Sep 2006 | B2 |
20030155585 | Kozuka et al. | Aug 2003 | A1 |
Number | Date | Country |
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2-258266 | Oct 1990 | JP |
2001-058412 | Mar 2001 | JP |
Number | Date | Country | |
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20080309692 A1 | Dec 2008 | US |