Elevated cableway system

Information

  • Patent Grant
  • 6324990
  • Patent Number
    6,324,990
  • Date Filed
    Friday, March 31, 2000
    24 years ago
  • Date Issued
    Tuesday, December 4, 2001
    22 years ago
Abstract
An improved cableway system for providing a track over which a vehicle traverses is disclosed. The improved system includes a catenary cable system and a pair of track cable systems. The track cable systems are hung from the catenary cable system and support tracks over which a vehicle traverses. A plurality of hangers is employed to suspend the track cable systems from the catenary cable system. A plurality of pylons support the catenary and track cable systems. A pylon includes a base pylon, a lower saddle, and an upper saddle. The lower saddle is pivotally mounted to the base pylon and supports the track cable systems. Preferred embodiments of the lower saddle include apparatuses that dampen the application of loads to the pylon by the vehicle traversing the system. The upper saddle is supported by the base pylon and supports the catenary cable system while providing for deflection of the catenary cable system in response to forces applied to the cableway system. A preferred embodiment of the cableway system includes a force equalizing assembly for joining the catenary cable system to the track cable system at points between support pylons to equalize the tension in the cables among the various cables.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




This invention pertains to elevated cableway systems used in mass transit systems and the like, and, more particularly, to an improved cableway for such systems.




2. Description of the Prior Art




Many types of elevated cableway systems have been used in or proposed for mass transit systems. One such system is disclosed and claimed in U.S. Pat. No. 4,069,765 issued Jan. 24, 1978 to Gerhard Müller. This system is neither a suspension, or cable stayed bridge nor an aerial tramway. Consequently, not all standard design criteria are necessarily applicable to the system in the Müller '765 patent.




Thus the Müller '765 patent discloses a non-standard approach and

FIGS. 1-5

of the present application correspond to

FIGS. 3-7

of the Müller '765 patent.

FIG. 1

illustrates in gross an elevated cableway system


10


in which vehicle


12


travels along track cable systems


14


suspended from catenary, or support cable


16


. As shown in

FIGS. 2-3

and


5


, track cable systems


14


comprises locked-coil steel cables


14




a-d


and catenary cable system


16


comprises locked-coil steel cables


16




a-b


. Returning to

FIG. 1

, a plurality of pylons


18


elevate and support track cable systems


14


and catenary cable system


16


between the termini


20


of system


10


. Track cable systems


14


and catenary cable system


16


are preferably anchored to ground


19


to sustain horizontal cable forces and transmit them to ground


19


.




One of Müller's basic approaches is illustrated in

FIGS. 1-2

. Stress loads associated with the “sag” in track cable systems


14


and catenary cable system


16


caused by the weight of vehicle


12


were a problem for cableway systems at the time Miller filed the '765 patent application as shown in FIG.


1


. Müller proposed, as disclosed in the '765 patent, to address these problems by pre-tensioning, or pre-stressing, track cable systems


14


so that track cable systems


14


levelled under the weight of vehicle


12


as shown in FIG.


1


.




Part of Müller's proposed design included new cross-ties


15


and hangers, or spacers,


7


for suspending track cable systems


14


from catenary cable system


16


. These cross-ties


15


and hangers


7


, which were new at the time, are illustrated in

FIGS. 2-3

. Through this suspension system, track cable systems


14


were tensioned as described above and, consequently, “bowed” upward when not weighted by vehicle


12


. This approach has worked well and is incorporated in the present invention as set forth below.




Müller also proposed tying track cable systems


14


and catenary cable system


16


together between pylons


18


at points


22


as shown in FIG.


4


. Müller tied the cables with force equalization plate


24


, in cooperation with clamping plate


26


and wedges


28


. Force equalization plate


24


also improved the distribution of load stresses in the cableway system and, in combination with tensioning track cable systems


14


, substantially advanced the art.




Müller also adopted the pylon structure earlier disclosed in U.S. Pat. No. 3,753,406. As set forth in column 1, line 65 to column 2, line 3 of the '765 patent, it was thought the pylons in such a system must be “stiff”. It was though that “self-aligning” or “self-adjusting” pylons would introduce undesirable longitudinal shifting between the catenary and track cables. However, we now know that “self-aligning” or “self-adjusting” pylons produce substantial design benefits provided measures are taken to minimize or eliminate longitudinal shifting.




Some problems also appeared in implementing Müller's design despite its great advance over the art. For instance:




(1) catenary cable system


16


was strung over rollers on the top of pylons


18


and began to wear from the movement across the rollers as vehicle


12


traversed the cableway;




(2) the design of the equalizer plate


24


could also cause problems by kinking cable elements


16




a-b


, and


14




a-d


, under some circumstances; and




(3) cable elements


14




a-d


were required to have upper surfaces engageable by the wheels of the vehicle because the equalizer plate did not provide for such engagement.




It further came to be realized that load stresses could be better distributed through redesign of the force equalizing assembly as well as the hangers and cross-ties, particularly in light of the new pylon designs.




U.S. Pat. No. 4,264,996 by Baltensperger and Pfister describes a suspended railway system with towers that support a catenary cable atop the towers and support track cables with a “stressing beam” that is pivotally connected to the towers. The '996 system is, however, distinguishably less capable than the present invention. For instance, the '996 patent fails to grasp the catenary cable at the support on top of the tower. Therefore, as described in the '996 patent, the cable is allowed to slip in the notches of the support. This slippage will inevitably cause wear on the cables.




Additionally, while the stressing beam gives some measure of weight redistribution at the track cable support, the fact that there is only one beam and the fact that the beam merely pivots about a single point ensures that the impact with the support of a vehicle passing over the support will not be substantially lessened. When weight is applied to one end of the beam, the other end of the beam necessarily must tilt upwardly thereby creating a ramp for a vehicle traversing the track to climb. With only a single beam, the tilt of the beam cannot be lessened until the vehicle passes each point along the beam. If the beam had secondary and tertiary beams connected to it as the present invention does, the moment about the central pivot point could be lessened in advance of the vehicle. With secondary and tertiary beams, the point of applied load is the point where the secondary beam attaches to the main beam, not the point the vehicle is passing.




It is therefore a feature of this invention that it provides an improved pylon design for elevated cableway systems.




It is furthermore a feature of this invention that the improved pylon design reduces wear on the catenary cable system by not allowing the catenary cable system to slide or role directly on the top of the pylon.




It is furthermore a feature of this invention that the improved pylon includes a new, deflecting upper saddle to support the catenary cable system while relieving stresses imposed on the catenary cable system by deflecting under load applied by the vehicle traversing the track cable system.




It is a still further feature of this invention that the improved pylon includes an improved, pivotable lower saddle to better transmit forces and distribute load stresses through the cableway system as the vehicle traverses the cableway.




It is furthermore a feature of this invention that load stresses are distributed through improved hanger and spacer designs.




It is still furthermore a feature of this invention that it provides an improved cableway system with greater lateral support for the union between the catenary and track cable systems by providing improved force equalizing assemblies.




It is still furthermore a feature of this invention that it provides an alternate force equalizing assembly that reduces wear on the catenary cable system and the track cable systems by allowing the cables to controllably yield relative to one another as force is transferred between them.




SUMMARY OF THE INVENTION




The features described above, as well as other features and advantages, are provided by an improved cableway system that includes a pylon, an upper saddle, and a lower saddle. The pylon includes a base pylon, and the lower saddle is mounted to the base pylon from which a track cable may be strung. The upper saddle, from which a catenary cable system may be strung, is movably mounted to the base pylon to deflect in response to the weight of a vehicle traversing the track cable systems.




The improved pylon also includes in some embodiments a new lower saddle including a main beam pivotally mounted at the center of its longitudinal axis to the pylon for rotation in a first vertical plane. A pair of secondary beams are each pivotally mounted at the center of its longitudinal axis to the main beam substantially at a respective end of the main beam for rotation in the first vertical plane. Four tertiary beams are each pivotally mounted at the center of its longitudinal axis to one of the respective secondary beams substantially at a respective end of the one secondary beam for rotation in the first vertical plane. Eight suspension rods are each pivotally mounted at one of its ends to one of the respective tertiary beams substantially at a respective end of the one tertiary beam for rotation in the first vertical plane. The other end of each suspension rod is pivotally connected to a cross-tie at the center of the cross-tie's longitudinal axis for rotation of the cross-tie in a second vertical plane that is perpendicular to the first vertical plane. The cross-tie supports the second cable. Four shock absorbers are each pivotally mounted at one of its ends to one of the respective tertiary beams, and the other end of each shock absorber is pivotally connected to a cross-tie near another end of a suspension rod that is connected substantially at the other end of the tertiary beam to which the one end of the shock absorber is connected. Four bracing rods are each pivotally mounted at one of its ends to a cross-tie near a lower end of a first suspension rod. Another end of each bracing rod is pivotally connected to a cross-tie at a lower end of and near a second suspension rod that is connected to an opposite end of a tertiary beam from which the first suspension rod hangs.




The improved cableway system also includes improved hangers and cross-ties comprising a hanger member suspended from the catenary cable system by one end thereof. A cross-tie is pivotably mounted to the hanger member at the end distal to the catenary cable system. A track cable guide is affixed to the cross-tie, and a power rail guide is mounted to the cross-tie.




A force equalizing assembly for joining the catenary cable system to the track cable systems midway between the pylons is also provided to equalize the tension between the support and track cable systems. The assembly includes a force equalization plate having at least three parallel channels formed along the length of a surface thereof is provided for accepting the support cable in the center channel and the track cable systems in the outer channels. The channels are shaped to approximate one-half of the respective cable circumferences, except that the ends of the channels are flared outwardly. The channeled clamping plate has at least three parallel channels formed along the length of a first surface thereof is provided for accepting the support cable in the center channel and the track cable systems in the outer channels. The channels of the clamping plate are shaped to approximate one-half of the respective cable circumferences, except that the ends of the channels are flared outwardly. The channeled clamping plate has a second surface opposite the first surface that is adapted for engagement by the wheels of the cable car. The channeled surfaces of the force equalization plate and the clamping plate are complementary such that the plates may be assembled about the cables for frictionally locking the cables within the respective channels to equalize the tension in the support and track cable systems. The respective flared ends of the channels in the assembled plates form a frusto-conical cavity in each end of the assembly about each of the cables for reducing wear on the cables by the ends of the plates.




In another improved embodiment of the force equalizing assembly, the cables of the catenary cable system and the track cable systems are grasped about their circumferences by cable connections of a system of cable encasing members. The cables are thereby connected through the cable connections to a frame of the system of cable encasing members for distributing forces among the cable systems. The force equalizing assembly is adapted to accept connection of cables both from angles acute to and parallel with the longitudinal axis of the frame.




In another improved embodiment of the force equalizing assembly, a catenary cable system clamp grasps the catenary cable system and a plurality of track cable system clamps grasp the pair of track cable systems. The track cable system clamps are yieldably attached to the catenary cable system clamp to provided controlled force distribution between the cable systems. The top surface of the plurality of track cable system clamps is adapted for engagement by the wheels of a vehicle traversing the elevated cableway system.




BRIEF DESCRIPTION OF THE DRAWINGS




A more particular description of the invention briefly summarized above can be had by reference to the preferred embodiments illustrated in the drawings in this specification so that the manner in which the above cited features, as well as others that will become apparent, are obtained and can be understood in detail. The drawings illustrate only preferred embodiments of the invention and are not to be considered limiting of its scope as the invention will admit to other equally effective embodiments. In the drawings:





FIGS. 1-5

illustrate a prior art cableway system disclosed and claimed in U.S. Pat. No. 4,069,765 issued Jan. 24, 1978 to Gerhard Müller and correspond to FIGS. 3-7 therein.





FIG. 6

illustrates the pylon of the inventive cableway system described herein, including an upper saddle and a lower saddle, in elevation.





FIGS. 7A-G

illustrate the upper saddle of the new pylon;

FIG. 7A

is a side, elevation view;

FIG. 7B

is a broken isometric view;

FIGS. 7C-D

are elevation and plan views, respectively, of the base of the upper saddle in partial section.





FIG. 7H

illustrates an elevation view of the lower saddle of the pylon in

FIG. 6

;

FIG. 7I

is a plan view of

FIG. 7H

;

FIG. 7J

is a plan view taken along section


7


J—


7


J in

FIG. 7H

;

FIG. 7K

is an elevation view taken along section


7


K—


7


K in

FIG. 7H

;

FIG. 7L

is an elevation view taken along


7


L—


7


L in FIG.


7


H.





FIGS. 7M-N

and


7


P illustrate the transverse connecting frame and main beam of the lower saddle;

FIG. 7M

is a partial elevation view;

FIG. 7N

is a side elevation view taken along section


7


N—


7


N in

FIG. 7M

;

FIG. 7P

is a partial plan view of

FIG. 7M

; and

FIG. 7Q

is an elevation view taken along section line


7


Q—


7


Q of FIG.


7


M.





FIGS. 7R-7U

illustrate the tertiary beams and suspension rod/cross tie assemblies of the lower saddle;

FIG. 7R

is an elevation view;

FIG. 7S

is a side elevation view taken along section


7


S—


7


S in

FIG. 7R

;

FIG. 7T

is a side elevation view taken along section


7


T—


7


T in

FIG. 7R

;

FIG. 7U

is a plan view taken along section


7


U—


7


U in FIG.


7


R.





FIGS. 7V-7X

illustrate the equalizing beam of the lower saddle;

FIG. 7V

is an elevation view;

FIG. 7W

is a plan view of

FIG. 7V

;

FIG. 7X

is a side elevation view taken along section


7


X—


7


X in FIG.


7


W.





FIG. 7Y

is a side elevation view of an alternate embodiment of the lower saddle connected to a tubular pylon support beam with stabilizing shock absorber and bracing rods added.

FIG. 7Z

is a partial isometric view of the alternate embodiment of the lower saddle connected to a tubular pylon support beam.




FIG.


7


AA is a side elevation view of a support pylon showing an upper saddle supported by a tubular base pylon that has an opening in an upper end through which a lower end of an upright extends.




FIGS.


7


AB-


7


AE illustrate an alternate upper saddle that supports a catenary cable on top of a base pylon through a set of cable clamping wheel assemblies; FIG.


7


AB is a side elevation view of the alternate upper saddle mounted on top of a base pylon; FIG.


7


AC is an end elevation view of one of the cable clamping wheel assemblies supported atop a roller base and wheel bearing members; FIG.


7


AD is a plan view of one of the cable clamping wheel assemblies; FIG.


7


AE is a side elevation view of one of the cable clamping wheel assemblies.





FIGS. 8A-B

illustrate the hangers, cross-ties, and rails of the track cable systems in the new system in an isometric view;

FIG. 8A

in partially exploded perspective and

FIG. 8B

is in elevation.





FIGS. 9A-B

illustrate the hangers, cross-ties, and power rail of the new system in section along line


9


A—


9


A of FIG.


8


B and in partial cutaway;

FIG. 9A

shows a horizontal section of the catenary cable system; and

FIG. 9B

shows an inclined section of the catenary cable system.





FIGS. 10A-C

illustrate the cross-ties, cables, and rails of the track cable systems in the new system;

FIG. 10A

in a top view with ghosted lines;

FIG. 10B

in section along line


10


B—


10


B in FIG.


10


A and in partial cutaway; and

FIG. 10C

in an end view.





FIGS. 11A-D

illustrate a force equalizing assembly tying the catenary and track cable systems at intermediate points in the span.





FIG. 11E

shows an isometric view of an alternate force equalizing assembly.





FIGS. 11F-11L

show a second alternate force equalizing assembly;

FIG. 11F

shows an isometric view of the second alternate force equalizing assembly;

FIG. 11G

shows a cross-section through a middle portion of the force equalizing assembly;

FIG. 11H

is a cross-section taken along line A—A as shown in

FIG. 11G

;

FIG. 11I

is a cross-section taken along line B—B as shown in

FIG. 11G

;

FIG. 11J

is a plan view of a portion of the force equalizing assembly;

FIG. 11K

is a cross-section taken along line C—C as shown in

FIG. 11J

;

FIG. 11L

shows an end elevation view of the second alternate force equalizing assembly.











DESCRIPTION OF THE PREFERRED EMBODIMENT





FIG. 6

illustrates one of pylons


17


in a preferred embodiment of the elevated cableway system, including upper saddle


30


from which catenary cable system


16


is strung, lower saddle


200


from which track cable systems


14


are strung, and base pylon


21


on which lower saddle


200


is mounted. Hangers


27


suspend track cable systems


14


from catenary cable system


16


and pre-tension track cable systems


14


, as described above. Pylon


17


is attached to ground


19


by any suitable technique known to the art. The precise dimensions of pylon


17


such as height and width will be matters of engineering design predicated on well known structural principles to account for structural loads, such as vehicle and cable weight, and for loads arising from environmental conditions such as wind, seismic activity, precipitation and temperature.




Upper saddle


30


, shown in greater detail in

FIGS. 7A-C

, permits relatively free motion at the top of pylon


17


, and transmits vertical loads from vehicle


12


and pre-tensioning forces to pylon


17


. Upper saddle


30


lessens fatigue of catenary cable system


16


, requires only limited maintenance, and eases implementation of a desired 7° deviation of pylon


17


. Upper saddle


30


comprises upright


32


pivotably mounted to base


34


and is capped by coupling


40


, which is engaged with cable connector


42


.




Turning now to

FIG. 7B

, coupling


40


, cable connector


42


, and pin


44


atop upper saddle


30


are shown in an enlarged, partially cutaway view. Supports


50


help bear and distribute the load on coupling


40


to upright


32


. Cover


52


provides some protection for coupling


40


and connector


42


from the elements. The socketing and pinned connection of coupling


40


engaged with cable connector


42


reduces the risk of fatigue to catenary cable system


16


caused by the shifting of catenary cable system


16


across pylon


18


of the system in the Müller '765 patent. The embodiment of

FIGS. 7A-C

thereby reduces the risk of fatigue failure in catenary cable system


16


by precluding bending fatigue stresses, thus leaving only tension-tension fatigue stress on catenary cable system


16


. This connection also permits shorter cable lengths to facilitate transportation, handling and construction of the system.




Coupling


40


in the preferred embodiment is a welded plate assembly including base plate


46


and at least two member plates


48


extending substantially perpendicularly from base plate


46


as shown in FIG.


7


B. Cable connector


42


is socketed on one end to engage coupling


40


. Pin


44


joins cable connector


42


to coupling


40


through co-aligned holes in tines


43


of forked connector


42


and coupling


40


when cable connector


42


and coupling


40


are engaged. The socket and pin connection provided by cable connector


42


must be strong enough to sustain the load on catenary cable system


16


and the loads from environmental conditions.




Cables


16




a-b


are strung in a first direction from the non-connected end of cable connector


42


. Coupling


40


is also joined to a second cable connector


42


that provides cable connection to cables


16




a-b


in a second direction, as shown in FIG.


7


B.




Cables


16




a-b


are preferably clamped together as shown in

FIG. 7E

at predetermined intervals using clamps


49


between cable connector


42


and the first one of hangers


27


. Clamps


49


are better illustrated in

FIGS. 7F-G

and comprise pins


51


joining clamp members


53




a-d


. Clamp members


53




a-d


define passages


55




a-b


through which cable members


16




a-b


pass.




Passages


55




a-b


may include flared openings on one or both ends thereof as are discussed in connection with catenary cable clamp


85


and equalizing lock


300


. The flared openings of passages


55




a-b


are best shown in

FIG. 10C

, wherein the lesser diameter at point


57


of passages


55




a-b


forms the throat of the opening and the greater diameter at point


59


forms the flare. These flared openings minimize the “beam effect” wherein a clamped cable behaves structurally as a beam.




Still referring to the

FIG. 7B

, upright


32


is pivotably mounted to double V-shaped base


34


. Base


34


, like coupling


40


, in the preferred embodiment is a welded plate assembly and comprises bottom plate


54


and side plates


56


. Side plates


56


are attached in slotted channels at each end of bottom plate


54


, as shown in

FIG. 7C

to define slots into which tongues


58


extend from the bottom of upright


32


. Pins


60


, preferably constructed from brass to reduce friction, run through co-aligned holes in side plates


56


and tongues


58


. Upright


32


supports forces received through coupling


40


and transmits them to pins


60


about which upright


32


rotates.




Base


34


also includes additional means for bearing the load of upright


32


. Each of these means includes a bearing pin


62


extending through a split flanged sleeve


64


and


66


. Flanged sleeves


64


extend from tongues


58


, and flanged sleeves


66


are welded to the interior surfaces of paired side plates


56


. Bearing pin


62


is held in place by threaded nuts about pin


62


both above and below sleeve


64


, and reciprocates in sleeve


66


. The design of upper saddle


30


described above essentially implements a “pulley”. Pins


60


are the center of rotation for this “pulley” and the length of upright


32


defines its radius. The “pulley” diameter may be variable and, in the preferred embodiment, is 150 times the diameter of catenary cable system


16


. Although the design handles forces conceptually as does a pulley, there are obvious structural differences. For instance, rotation of upright


32


about pins


60


is constrained to a 7° deviation from the vertical norm. This rotation in upper saddle


30


prevents the introduction of high moments to pylon that are


17


present for the rigid pylons


18


of the system disclosed in the Müller '765 patent.




In the preferred embodiment, lower saddle


200


is designed to accommodate deflection of upright


32


, and transmit the vertical and lateral loads applied across a portion of track cable systems


14


to pylon


17


, which ultimately transmits the loads to the ground. In this manner, the lower saddle transmits loads developed by vehicle


12


, cables


14


, the environmental conditions, and deviation of upper saddle


30


(up to 7 degrees each direction). Furthermore, lower saddle


200


provides for a smoother transition from one pylon span to another than previously available, and increases the comfort of the vehicle's passengers by reducing the curvature of track cable systems


14


.




Lower saddle


200


, represented in detail by FIGS.


7


H—


7


X, is connected to pylon base


21


beneath pylon upright


32


by way of transverse pylon beam


202


, that is mounted transversely to and extends outwardly from either side of base pylon


21


. This connection between the lower saddle and pylon base


21


is also illustrated in FIG.


6


.




U-shaped transverse connecting frame


204


is connected to one end of transverse pylon beam


202


and extends downwardly therefrom to accept and transmit lateral and vertical forces to pylon


17


. A second identical transverse connecting frame extends downwardly from the other end of transverse pylon beam


202


, providing a second guideway on the other side of each pylon, but only one such frame


204


will be discussed herein to avoid redundancy. With reference to

FIGS. 7M and 7N

, transverse connecting frame


204


includes two vertical suspension beams


206


A,


206


B connected to transverse pylon beam


202


and extending downwardly therefrom. Suspension beams


206


A and


206


B are connected by horizontally positioned transverse beam


208


by way of bolted connections


208


A. Webs


210


are welded to and extend vertically across transverse support beam


208


for added stability. Bearing plates


212


A and


212


B are welded to and extend upwardly from transverse support beam


208


. The assembly of the horizontal and vertical beams, and other associated hardware thus forms the structural skeleton of transverse connecting frame


204


.




An alternate means of connecting a lower saddle to a base pylon beam


201


, functionally similar to support beam


208


described above, is illustrated in

FIGS. 7Y and 7Z

. At least one pair of connecting plates


203


is attached to the base pylon beam to substantially encase the base pylon beam. Cap plate


207


is connected to the top of connecting plates


203


. An upper attachment plate


209


is removably connected to cap plate


207


by a plurality of bolts. The attachment plate is fixed to bearing plates


212


A and


212


B in a manner similar to the attachment of bearing plates


212


A and


212


B to the transverse support beam described above. A hanger plate


211


is connected to the bottom of connecting plates


203


. The hanger plate is fitted with holes to accept bolts to removably connect additional structure as described below.




A vertical load transmission system is pivotally connected to transverse connecting frame


204


, shown in

FIG. 7M

, or alternatively to base pylon beam


201


, shown in

FIG. 7Y

, for transmitting vertical loads developed by the vehicle and cables, as well as those loads developed by deflection of the upper saddle, to base pylon


21


. A primary requirement of the vertical load transmission system is that vertical loads transmitted by the system should be well distributed over a portion of the track cable systems to avoid damaging curvilinear deflections in the cables. Accordingly, the vertical load transmission system is preferably an isostatic system of interconnected beams and bars arranged in a hierarchical manner.




More specifically, with reference to

FIGS. 7H and 7L

, main beam


214


is a welded plate assembly formed in rectangular cross-section, and is pivotally mounted through its side walls at the center of its longitudinal axis to bearing plates


212


A and


212


B for rotation in a vertical plane. Main beam


214


is bi-symmetrical and has a variable height defined by a sloped upper surface that peaks at its center directly above its pivotal mounting point and slopes downwardly towards its ends


214


E. Lower surface


214


L of the main beam is flat and extends horizontally between ends


214


E.




Dumbbell-shaped collar


216


is mounted at its disc-like ends


216


A and


216


B across the sides of the main beam in circular openings


218


A and


218


B, respectively, as shown in FIGS.


7


N. Shaft


220


is mounted through the longitudinal axis of collar


216


and extends out of ends


216


A,


216


B through cylindrical openings


220


A and


220


B therein, respectively. The ends of shaft


220


further extend through openings


222


and associated radial bearings


222


A in bearing plates


212


A and


212


B of the transverse connecting frame, as indicated in

FIGS. 7H and 7N

, thereby supporting the main beam for rotation relative to the pylon. Bearings


222


A are bronze to reduce friction.




A pair of secondary beams


224


are pivotally mounted at the centers of their respective longitudinal axes to flanges


226


connected to and extending downwardly from locations near the respective ends


214


E of the main beam, enabling rotation of the secondary beams relative to the main beam in the same vertical plane that the main beam is rotatable within. Flanges


226


are equipped with openings


232


A and


232


B, respectively, for mounting shafts


234


therein, as displayed in

FIGS. 7L and 7Q

. Shafts


234


pass through discs


236


A and


236


B mounted within circular openings in respective secondary beams


224


, pivotally connecting the secondary beams to flanges


226


near each end of the main beam. Rings


230


retain shafts


234


in place. Like main beam


214


, the secondary beams are formed of a welded plate assembly that results in a variable height and a rectangular cross-section.




Four tertiary beams


238


are each pivotally mounted at the center of its longitudinal axis to one of respective secondary beams


224


substantially at a respective end of the secondary beam for rotation in the same vertical plane that the main and secondary beams are rotatable within. Referring to

FIGS. 7S and 7U

, tertiary beams


238


carry collars


240


in circular openings


240


A. These collars are aligned with two respective sets of complementary discs


242


A and


242


B, one set of discs


242


A,


242


B being mounted in circular openings near each end of secondary beams


224


. Shafts


244


extend through aligned openings in the respective disc-collar-disc assembly


242


A,


240


, and


242


B to pivotally connect the centers of tertiary beams


238


to the respective ends of secondary beams


224


in a conventional manner. The end portions of the upper and lower faces of secondary beams


224


are cut open somewhat to permit unimpeded movement of tertiary beams


238


.




Eight suspension rods


246


are each pivotally mounted at their upper ends to each of respective ends


238


E of the tertiary beams for rotation in the vertical plane. Bolts


248


pass through circular openings in each of the suspension rod halves


246


A,


246


B as well as a circular opening in each of the ends of tertiary beams


238


. Cylindrical bearings


250


are positioned about bolt


248


to facilitate relative rotation between the suspension rods and the tertiary beams, and to maintain the spacing between the suspension rod halves. Similar bearings are provided at other interfaces where components rotate relative to one another throughout the lower saddle, in conventional fashion.




The other end of each suspension rod


246


is pivotally connected to a cross-tie


256


by way of flange


258


that extends upwardly from connecting plate


259


. Cross-ties


256


function to transmit vertical and lateral vehicle loads to the vertical and lateral load transmission systems, via the engagement of the vehicle wheels with the rails carried by the cross-ties. Connecting plate


259


is bolted via four bolts


259


A about the intersection of the cross-tie's longitudinal axis with the axis of an equalizing beam (described below), enabling rotation of cross-ties


256


in the vertical plane relative to the suspension rods. As shown in

FIG. 7H

, bolts


259


A actually consist of four sets of bolts of varying lengths to accommodate the differing thicknesses of the equalizing beam across lower saddle


200


.




Bolts


252


pass through circular openings at the bottom of suspension rod halves


246


A,


246


B and openings through flanges


258


. The suspension rod halves are connected with welded web


257


that effectively provides an I-section to minimize the risk of instability in the suspension rods. Cylindrical bearings


254


again facilitate relative rotation and maintain the spacing between the suspension rod halves. Rod halves


246


A,


246


B are enlarged at each of their ends for the pivotal connections to the tertiary beams and the cross-ties, respectively, as shown in FIG.


7


R. This rotation of the suspension rods at both ends prevents the rods from taking any moment due to lateral forces which, as explained below, are devoted to the equalizing beam.




In another preferred embodiment of the vertical load transmission means of the lower saddle, shown in

FIGS. 7Y and 7Z

, bracing rod pairs


247


and shock absorbers


249


are added to alternate tertiary beams


239


and suspension rods


246


to further dampen the impact of vertical loads applied to the track cable systems by dampening the rate at which the suspension rods and the tertiary beams rotate relative to one another. The figures disclose an embodiment wherein the secondary and tertiary beams have hanger plates being used to connect lower members to higher members. Secondary hanger plate


229


is shown suspended from alternate secondary beam


225


to support alternate tertiary beam


239


. Tertiary hanger plates


241


are shown suspended from alternate tertiary beam


239


to support suspension rods


246


. Additionally, sets of suspension rods


246


are used rather than single suspension rods


246


at each end of each tertiary beam.




Bracing rod pairs


247


have holes at either end through which bolts


253


pass, thereby pivotally connecting the bracing rods to the rest of the assembly. The end of shock absorber


249


adjacent to the lower end of the suspension rods is also pinned by bolt


253


to pivotally connect the shock absorber to the suspension rods


246


, bracing rod pair


247


, and alternate cross-ties


255


. The alternate cross-ties are substantially similar to cross-ties


256


described below, but have two flanges


258


rather than one, as shown in FIG.


7


T. The additional flange enables attachment of a shock absorber between the flanges, as seen in FIG.


7


Z. The opposite end of the shock absorber, i.e. the upper end, is pivotally connected to the adjacent tertiary beam by pinning the shock absorber with bolt


251


through tertiary hanger plates


241


and suspension rods


246


. Those skilled in the art will appreciate that bracing rod pairs


247


and shock absorbers


249


could be appended to the first disclosed beam and hanger arrangement.




Cross-ties


256


are different from cross-ties


25


on the pylon spans, which are described below. Cross-ties


256


transmit an upward vertical force to the track cable systems to support them at intermediate points between pylons. Cross-ties


25


transmit an upward vertical force to the track cable systems to support them from the lower saddle


200


. Referring to

FIG. 7X

, cross-ties


256


include flat plates


257


to which grooved blocks


257


A are welded to serve as a bearing for track cable systems


14


. A rail is provided in the form of a second grooved block R that is used to clamp the carrier cables to cross-ties


256


. Three rows of bolts are used to secure grooved blocks R to flat plate


257


, as shown in FIG.


7


W. Interim cable track support sections


257


A′ are provided between cross-ties


256


and are connected to grooved blocks


257


A to form a continuous bearing cradle for track cable systems


14


. Grooved blocks R are butterfly shaped, as viewed in

FIG. 7I

, resulting from symmetrical grooves cut into each end. Interim rail sections, not shown, having tongued ends for engaging the grooved ends of the blocks R and are connected thereto to form a continuous rail for supporting the vehicle wheels along the length of the lower saddle.




Lower saddle


200


further includes a lateral load transmission system that contains equalizing beam


260


carried across the cross-ties


256


, and lateral support stud


282


carried by transverse connecting frame


204


, as shown in

FIGS. 7H and 7V

. Thus, equalizing beam


260


spans transversely across the lower saddle's cross-ties


256


to transmit lateral forces to lateral support stud


282


. The equalizing beam further serves to stabilize suspension rods


246


in the face of lateral forces. The equalizing beam must be flexible in the vertical direction so that the vertical load transmission system operates effectively as an isostatic system, but also must be reasonably stiff in the lateral direction to transmit lateral forces.




To meet these seemingly contradictory requirements, equalizing beam


260


includes superimposed plates


264


,


266


,


268


, and


270


of different lengths and thicknesses, as displayed in

FIGS. 7V and 7W

. Thus, plate


264


is shorter than plate


266


, which is shorter than plate


268


, and so forth. Also, as particularly shown in

FIG. 7W

, the widths of the plates are greatest at the center of their longitudinal axes and decrease along the lengths of the plates towards each of their ends. This variable width, plus the variable thickness of the super-imposed plate stack, decreases the lateral and vertical moments of inertia of the equalizing beam at its end where bending strength is least needed.




Lateral and vertical loads are transmitted at cross-ties


256


by four bolts


259


A that connect the cross-ties to both the vertical and lateral load transmission systems, which operate independently from one another. Thus, as explained above, cross-ties


256


are connected to suspension rods


246


and equalizing beam


260


using bolts


259


A. Referring to

FIGS. 7R and 7T

, the bolts are fixed in threaded holes


259


B in the cross-ties for better transmission of lateral forces than if secured with nuts.




The plates of equalizing beam


260


are joined together near their centers by bolting the plates together along with the center-most cross-ties


256


and suspension rods


246


using bolts


259


A, as displayed in the left-most equalizing beam


256


of FIG.


7


W. The plates of the equalizing beam should otherwise, i.e., outside of the center, be free to move longitudinally. This freedom of movement is realized by using a teflon coating between the plates that provides for maximum vertical flexibility, and by making the bolt holes in the plates that are aligned with the other cross-ties slotted in the longitudinal direction. Bolt sleeves


259


B are provided in these slotted bolt holes that are slightly taller than the equalizing beam's plate stack to avoid clamping the plates outside of their centers, as shown in the lower portion of FIG.


7


R. This allows vertical loads that are transmitted from cross-ties


256


to suspension rods


246


to effectively bypass equalizing beam


260


.




Referring to

FIG. 7N

, the lateral load transmission system is further connected to transverse connecting frame


204


and extends downwardly therefrom in the form of lateral support stud


282


to provide for lateral rigidity of the track cable systems and to sustain loads due to environmental conditions. Lateral support housing


276


is connected to and extends downwardly beneath transverse support beam


208


. Lateral support stud


282


is encased within housing


276


and extends downwardly through the center thereof.




The lower portion of steel lateral support stud


282


is tapered and extends downwardly through respective aligned grooves


286


formed through clamping plates


262


as well as each of the plates of the equalizing beam, as shown in

FIGS. 7J and 7K

. External contact faces of the stud are chromium plated, and are capped with plates


282


A made of a hardened steel material, e.g., quenched and tempered steel. Clamping plates


262


are provided with guide blocks


284


for engaging lateral support stud plates


282


A and limiting the motion of stud


282


within groove


286


to linear motion along the axis of the equalizing beam. Guide blocks


284


are also made of a hardened steel material in order to sustain the high contact pressure at the lateral support stud plates. A plurality of bolts


286


A are positioned in aligned bores through the assembly of clamping plates


262


, guide block


284


, and equalizing beam


260


about grooves


286


and secured with nuts to clamp the assembly. In this manner, lateral movement of the cross-ties, as well as track cable systems


14


supported at each of the ends thereof, is controlled.




Thus, lateral loads resulting from environmental conditions and deviation (up to 7 degrees either direction) of the upper saddle are applied through cross-ties


256


and equalizing beam


260


to lateral support stud


282


. The lateral forces are then transmitted through transverse connecting frame


204


or alternatively to base pylon beam


201


, which carries the lateral support stud, to the base pylon.




In the alternate means of connecting a lower saddle to a base pylon beam


201


as describe above in association with

FIGS. 7Y and 7Z

, the support stud


282


is also employed. The support stud is fixed to a lower attachment plate


281


. The lower attachment plate has holes to align with the holes in hanger plate


211


, and by receiving bolts through those holes is removably affixed to the hanger plate and thus to pylon beam


201


. As in the first described attachment of the lower saddle, housing


276


is used to provide lateral support to support stud


282


.




Referring again to

FIGS. 6 and 7B

, upper saddle


30


, which is pivotable on pins


60


and includes upright


32


, constitutes a yieldable leg deviating from a strict vertical orientation in response to loads on catenary cable system


16


up to 7°either direction. When engaged with coupling


40


and joined by pin


44


, cable connectors


42


can rotate relative to coupling


40


. The relative rotation of cable connectors


42


and coupling


40


is a response to loads on upper saddle


30


received via catenary cable system


16


, and permits deviation of the yieldable leg. As stated above, bottom saddle


200


is designed to accommodate this deviation and, through equalizing beam


260


, to: (1) minimize in-plane rigidity; and (2) provide lateral rigidity to sustain environmental loads and forces of pylon


17


's deviation from the strict vertical orientation. Through this yieldable leg and bottom saddle described above, the present invention contravenes the art by providing self-adjusting pylons


17


, and provides for a smooth transit of vehicle


12


across the system in accordance with regulatory guidelines.




The present invention also contemplates two additional embodiments of the upper saddle and base pylon combination. FIG.


7


AA shows one alternate embodiment. Therein, tubular upright


33


is supported by tubular base pylon


23


that has an opening in its upper end through which a lower end


35


of the upright extends. The arrangement permits rotation of upper saddle


31


in response to forces applied to the catenary cable system, but limits the rotation by interference of lower end


35


of upright


33


against the inside of tubular base pylon


23


. Coupling


41


is substantially similar to coupling


40


disclosed above.




FIGS.


7


AB-


7


AE illustrate a second alternate embodiment of the upper saddle and base pylon. As shown in FIG.


7


AB, a base pylon


29


supports an upper saddle composed of a bearing assembly


135


and cable attachment assemblies


140


. Bearing assembly


135


is composed of base plate


136


that provides holes for receiving bolts to connect to base pylon


29


below, and a platform for connection of additional components above. Support member


137


extends vertically from base plate


136


to provide vertical separation between the base plate and catenary cable system


16


supported above. Roller base


138


is supported on top of support member


137


to provide a surface that defines a pattern of travel of cable attachment assemblies


14


Q above. In the embodiment shown, the pattern of travel defined is a curvlinear pattern approximating the natural curve of catenary cable system


16


under a given load. FIG.


7


AC shows two crane rails


139


supported on top of roller base


138


to provide wheel-bearing surfaces on which cable attachment assemblies


140


can travel.




The components of cable attachment assemblies


140


are illustrated in FIGS.


7


AC-


7


AE. Each cable attachment assembly is supported on crane rails


139


by wheels


141


which are coaxially attached to axle


142


. Axle


142


is attached to additional components used to clamp the catenary cable system by axle retainers


143


. Axle retainers


143


are bolted to upper channel members


144


. Upper channel members


144


are welded to a plate


146


and angles


147


to make up the upper one half of the components used to clamp the catenary cable system. Lower channel members


145


are similarly welded to a plate


146


and angles


147


to form the lower half of the components used to clamp the catenary cable system. The upper and lower halves are bolted together through angles


147


at their ends and through plates


146


near their centers. Teflon linings


148


are fitted around the catenary cable system


16


(cable


16




a


and


16




b


) between the two halves so that when the bolts connecting the two halves are tightened, adequate pressure will be exerted on the catenary cables to connect the cables to the cable clamping assemblies. However, the flexibility of the teflon will be relied upon to ensure that the applied pressure will not be so great as to crush or damage the cables.




The cables, rails, and cross-ties of the elevated cableway system are illustrated in

FIGS. 8A-10C

.

FIG. 8A

is an isometric, partially exploded view of hangers


27




a-b


, cross-ties


25


, and carrier rail


14


of the present invention that replace the counterparts in the Müller '765 patent depicted in FIG.


2


.

FIG. 8B

is a frontal, elevation view of long hanger


27




a


and cross-tie


25


and shows the relationship of vehicle


12


to one such hanger/cross-tie combination in ghosted lines.





FIGS. 9A and 9B

provide additional views of hanger


27




a


:

FIG. 9A

in section and partial cutaway along line


9


A—


9


A of

FIG. 8B

; and

FIG. 9B

in section along line


9


B—


9


B of FIG.


9


A.

FIGS. 10A-C

depict rail


100


, cables


14




c-d


, and cross-tie


25


.

FIG. 10A

is a partial top view,

FIG. 10B

is a section taken along line


10


B—


10


B of

FIG. 10A

in partial cutaway, and

FIG. 10C

in a front view of rail


100


and bottom guide


102


.




Returning to

FIG. 8A

, two alternative embodiments for hanger


27


are shown: long hanger


27




a


and short hanger


27




b


. As is shown in

FIGS. 2 and 4

, both long and short hangers are used depending on the hanger's distance from pylon


17


and span midpoint


22


. In addition to differing lengths, hangers


27




a-b


differ in that hanger member


91


of hanger


27




a


is a locked-coil steel cable but in hanger


27




b


is a rod. Furthermore, short hanger


27




b


can be used in different lengths using the same construction. Two different lengths are used for short hanger


27




b


in a single 600 m span in the preferred embodiment.




The length of hangers


27




a-b


is calculated to pre-tension track cable systems


14


as described above, to transmit vertical, pre-tensioning forces to pylon


17


, and to ensure clearance between catenary cable clamp


85


and vehicle


12


in high winds, and so the length thereof will depend on the particular application for a given embodiment. The effective length of hangers


27




a-b


can be adjusted by tightening and loosening nuts


70


and


72


on threaded end


68


of hanger member


91


described below to adjust the pre-tensioning forces. The length of the threads on threaded end


68


must consequently be sufficient to accommodate the desirable range of tensions. In long hanger


27




a


, this will nominally be a 0-300 mm and in short hanger


27


B the length will vary but be at least greater than 50 mm.




Hangers


27




a-b


are suspended from catenary cable system


16


by clamping cables


16




a-b


in openings


87




a-b


of suspension clamp


85


shown in FIG.


8


A. Suspension clamp


85


is pivotably mounted to hanger member


91


at pivot


76


. Suspension clamp


85


comprises first guide member


86


bolted to lower guide member


88


as shown in

FIGS. 9A-B

. Suspension clamp


85


includes passage


106


through which threaded end


68


of hanger member


91


extends, and block


78


joined to first guide member


86


at pivot


76


such that catenary cable system


16


and suspension clamp


85


may pivot relative to hanger member


91


16° relative to the horizontal normal as shown in FIG.


9


D. Block


78


includes a bore through which threaded end


68


of hanger member


91


extends. Block


78


rests on a shoulder formed on threaded end


68


and is secured thereagainst by nuts


70


and


72


and washer


74


.




Disadvantages to the clamping of cable


16


typically include cable fatigue and the “beam effect”in which cable behaves structurally as a beam. Suspension clamp


85


minimizes these disadvantages by including flared openings


89


in grooves


87




a-b


as shown in

FIGS. 9A-9B

. Flared openings are also employed in equalizing locks


300


discussed below and shown in

FIGS. 11A-D

.




Hanger member


91


, as shown in

FIGS. 8A-B

, of long hanger


27




a


is jointed and includes upper piece


92


, essentially a threaded fork member, and lower piece


94


, a steel cable, moving relative to one another at joint


96


; hanger member


91


of short hanger


27




b


is not jointed. The articulation provided by joint


96


and pivot


76


provides flexibility in hanger


27




a


that will reduce bending moments therein resulting from the loads of power rail


90


and vehicle


12


, as well as other forces. Hence, the elimination of joint


96


in hanger


27




b


, in which bending moments are of less concern because of the shorter length of hanger member


91


, and the inclusion of pivot


76


, permit the suspending of hanger


27




b


from catenary cable system


16


.




Referring still to

FIGS. 8A-B

, cross-tie


25


is an asymmetric I-beam mounted to the hanger member


91


at pivot


98


at collar


93


of hanger member


91


distal to catenary cable system


16


in both long hanger


27




a


and short hanger


27




b


. Pivot


98


is a cylindrical plain bearing providing flexibility and thereby reducing flexural effects in cables


14


and


16


. Cross-tie


25


is preferably constructed from cast steel and is I-shaped in cross-section as shown in the isometric view of FIG.


8


A and in the cross-sectional view of FIG.


10


B. Openings


95


are either cast or milled in cross-tie


25


to reduce weight and, consequently, the load on catenary cable system


16


.




Cables


14




a-d


of track cable systems


14


are shown in ghosted lines in FIG.


8


A. Track cable guides


102


comprising bottom guide members


104


and rails


100


, joined as shown more fully in

FIGS. 10A-C

, are mounted to opposite ends of cross-tie


25


as shown in

FIGS. 8A-B

. Guide members


104


may be either formed integrally with or bolted to cross-tie


25


as best shown in

FIGS. 10B and 10C

by bolts


114


extending through bores


116


and secured by nut and washer combinations


118


. Still referring to

FIGS. 10A-C

, rails


100


are then mounted by mating bolts


114


with slot


120


in rail


100


and sliding rails


100


until properly positioned as shown in FIG.


10


C. When rails


100


are properly positioned relative to guides


104


, rails


100


and guides


104


define grooves


122


shown in FIG.


10


C through which cables


14




a-d


are strung as shown best in

FIGS. 10A-B

and in ghosted lines in FIG.


8


A.




Rails


100


constructed of aluminum comprise modular segments that typically are sufficiently large to span the entire distance between hangers


27


. Although one end of each segment will be relatively fixed in position by the mating of bolts


114


to slot


120


as discussed above, the other end will be softly, rather than rigidly, fixed by the mating of grooves


122


with cables


14




a-d


. The movement thereby permitted accommodates thermal expansion of the segments and is therefor desirable. Thus, thermal expansion joints


127


are created between rail segments such as joint


127


between segments


129


shown in

FIGS. 8A

, and


10


A-B. Joints


127


are preferably angled at 45° relative to the longitudinal axis of rails


100


. Rails


100


also include upper surfaces


132


and sides


134


providing a smooth and gliding surface for vehicle


12


in the preferred embodiment as discussed below. Although not shown, the preferred embodiment includes a layer of insulation between rails


100


and cables


14




a-d


to avoid corrosion and reduce noise.




Other modifications may be employed in the design of rails


100


. For instance, holes


124


are milled into individual segments of rails


100


to decrease weight and the heads of bolts


114


need not be of uniform height above cross-tie


25


if it is desirable to incline segments of rails


100


. One may furthermore provide some means for heating rails


100


for use in particularly cold climates. These and other such modifications are contemplated by and are within the scope of the invention.




As is known to those in the art, vehicle


12


must be powered as it traverses the system and so provision must be made for power rail


90


as shown in

FIGS. 8B and 10B

. Power rail


90


may be mounted to cross-tie


25


as shown in ghosted lines in

FIGS. 8B and 10B

. Power rail


90


is grasped by power rail guide


84


bolted to plate


112


, which in turn is bolted to the bottom of cross-tie


25


. As shown in

FIG. 8B

, a power rail


90


and power rail guide


84


are preferably mounted to each end of cross-tie


25


in this embodiment. Also as is known in the art, power rail


90


must be electrically insulated from all other parts of the system for safety reasons.




The relation of vehicle


12


to the combination of hanger


27


, cross-tie


25


, and track cable systems


14


is best illustrated in FIG.


8


B. Carrier wheels


126


mounted on either side of the vehicle above its roof


128


in any convenient manner rotate in the vertical plane, ride on the upper surface


132


of rails


100


, and carry the weight of vehicle


12


. Guide wheels


130


rotate in the horizontal plane, contact sides


134


of rails


100


, and maintain the lateral position of vehicle


12


vis-a-vis the carrier rails.




Referring now to

FIGS. 11A-D

, force equalizing assembly


300


, also known as an equalizing lock, is provided for joining catenary cable system


16


to track cable systems


14


between the pylons to equalize the tension between the catenary and track cable systems. Force equalizing assembly


300


substantially prevents relative movement between catenary cable system


16


and track cable systems


14


and distributes forces therebetween through friction on the cables. As such, the force equalizing assembly reduces the maximum deflection of the guideway by impeding relative movement between the cables. Force equalizing assembly


300


includes force equalization plate


302


having three sets of parallel channels formed along the length of the upper surface thereof for accepting catenary cable system


16


in the center two channels


302


B and track cable systems


14


in the outer four channels


302


A. Thus, the channels are shaped to approximate one-half of the respective cable circumferences except that the ends of the channels are flared outwardly, as illustrated in

FIGS. 11C and 11D

.




Clamping plate


304


also has three sets of parallel channels that are formed along the length of the lower surface thereof for accepting catenary cable system


16


in center channels


304


B and track cable systems


14


in outer channels


304


A. Like the channels of the force equalization plates, the channels of the clamping plates are shaped to approximate one-half of the respective cable circumferences except that the ends of the channels are flared outwardly.




As shown in

FIGS. 11C and 11D

, the channeled surfaces of respective force equalization plates


302


and the clamping plates


304


are complementary such that the plates may be assembled about the cables for frictionally locking the cables within the respective channels to equalize the tension in the catenary and track cable systems. The respective flared ends of the channels in the assembled plates form a frusto-conical cavity in each end of the assembly about each of the cables for reducing wear on the cables by limiting engagement, and therefore bending stresses, with the ends of the plates, a feature lacking in the Müller disclosure. The flared ends are defined by narrower diameter


307


and greater diameter


309


in the opening of the channel through the assembly as best shown in FIG.


11


D.




Plates


302


,


304


are assembled by the insertion of a plurality of bolts


306


through a respective plurality of complementary bores


308


formed in the plates along the sides of the channels. Bolts


306


are high strength bolts to assure the proper tightening force, and are countersunk such that their heads are flush with the upper surface of clamping plates


304


. Bolts


306


are retained by respective nuts


310


. Flush mounting of the bolts prevents the possibility of the vehicle wheels colliding with one of them.




Clamping plate


304


may have an upper surface that is elevated at its center (not shown) above the two center channels


304


B to provide a greater cross-sectional area at the areas of greatest stress. The upper surfaces of plate


304


are further adapted for engagement by the wheels of the cable car.




The force equalizing assembly interfaces with the rail profile to assure a continuous running track. The rail profile must therefore accommodate the profile, i.e., shape of equalizing lock


300


. It follows that the 45° expansion gap in the rail cannot be used at the rail's engagement with the force equalizing assembly.




The present invention further contemplates two alternate embodiments of the force equalizing assembly of cable encasing members for connecting and distributing forces between the catenary cable system and the track cable systems. The first alternate force equalizing assembly, or equalizing lock is illustrated in FIG.


11


E. Several wheel support rails,


350


and


354


, have been removed in the figure in order to clearly illustrate the components below the rails. The assembly of cable encasing members is made up of frame


333


with connections thereto. The connections of the cables are made with spelter sockets


334


, as shown in the figure, or by any other cable encasing connection known to those in the art. Frame


333


is made up of base frame


336


which is an elongated plate with U-shaped ends


338


. U-shaped ends


338


of the embodiment shown consist of legs


340


and


342


which are of different lengths. Because legs


340


and


342


are of different lengths, clearance is created between the connections to allow for less moment stress development at the base of the “U” for a given tensile load on the cables. That is, if the legs were not of different lengths, the connections would be side by side. In order for the side by side connections not to interfere with one another, legs


340


and


342


would have to be farther apart. Because the legs would be farther apart, a greater moment would be created near their respective connections to the rest of the frame. The different length legs avoid this condition.




A plurality of askew connection plates


344


extend from the vertical faces of base frame


336


at acute angles to the longitudinal axis of the base frame and provide points of connection for track cable systems


14


. On both sides of base frame


336


, cross members


346


extend from the face of base frame


336


to carry spacer plates


348


and wheel support rails


350


. Bracing bars


352


extend perpendicularly from cross members


346


to provide lateral support for the cross members.




Wheel support rails


350


span between cross members


346


and may have spacer plates


348


between the rails and the cross members to give additional elevation to the rails. Wheel support rails


350


typically do not have track cables running underneath them. However, wheel support rails near the transition points where the track cables must pass underneath and into the support rails must be altered to avoid interfering with the track cables. Thus, transition wheel support rails


354


have channels cut in their lower faces and sides to allow passage of the cable of the track cable systems


14


through the sides of the wheel support rails.




The second alternate force equalizing assembly is illustrated in

FIGS. 11F-L

. As illustrated in

FIGS. 11F and 11G

, the assembly of cable encasing members is made up of an assembly body


367


, a catenary cable system clamp


370


, and a pair of track cable system clamps


368


.




In a preferred embodiment, assembly body


367


includes of a pair of parallel tubular beams


372


extending the length of the force equalizing assembly that support a plurality of cross extensions that in turn support catenary cable system clamp


370


and track cable system clamps


368


.




The cross extensions are made up of tubular columns


374


, lateral bracing plates


376


, span plates


378




a-b


, and wing plates


380


, as shown in

FIGS. 11G and 11I

. A plurality of tubular columns


374


extend vertically from tubular beams


372


to support span plates


378




a-b


. Lateral bracing plates


376


are provided between consecutive tubular columns


374


to provide support to the columns. Span plates


378




a-b


are connected between laterally adjacent tubular columns


374


to support catenary cable system clamp


370


. Span plates


378




a


are notched to sit on top of tubular columns


374


. Span plates


378




b


are not notched and are attached to the sides of every other laterally adjacent set of tubular columns


374


. Span plates


378




a


are attached to the tubular columns


374


at either end of the force equalizing assembly. Pairs of span plates


378




b


are therebetween attached to every other laterally adjacent set of tubular columns


374


. Pairs of span plates


378




a


are attached to every other laterally adjacent set of tubular columns not connected by span plates


378




b


. Catenary cable system clamp


370


slides in catenary clamp grooves


379


between catenary cable reaction plates


382


. Catenary cable reaction plates


382


are attached between alternating pairs of adjacent span plates


378




a


. Therefore, each catenary cable system clamp


370


slides in grooves


379


between every other pair of span plates


378




a


. Catenary cable springs


384


are placed between catenary cable system clamp


370


and reaction plates


382


to yieldably transfer forces between catenary cable system clamp


370


and reaction plates


382


.




As illustrated in

FIGS. 11J and 11K

, catenary cable reaction plate


382


is made up of inverted T-shaped body


385


and insertable inverted T-shaped wedge


386


, each connected to the other by bolts through both of their respective wings. Inverted T-shaped wedge


386


is used to facilitate assembly of the force equalizing assembly. After all of catenary cable system clamps


370


have been put in place about catenary cable system


16


and within assembly body


367


, inverted T-shaped wedges


386


are inserted into inverted T-shaped bodies


385


and bolted in place. The function of the wedges is to energize catenary cable springs


384


. Those skilled in the art will appreciate that it would not be possible to assemble and adjust catenary cable system clamps


370


about cables


16


if the springs were energized or compressed to workable loads during the assembly process. Therefore, by inserting wedges


386


between catenary cable springs


384


after all of catenary cable system clamps


370


have been put in place in assembly body


367


, the force equalizing assembly can be successfully assembled.




Continuing now with the description of assembly body


367


, wing plates


380


are attached to tubular beams


372


on both sides of the force equalizing assembly to provide support for track cable system clamps


368


. Track cable system clamps


368


slides in track cable clamp grooves


381


between track cable reaction plates


388


. Track cable reaction plates


388


are attached between alternating pairs of wing plates


380


, as seen in FIG.


11


H. Therefore, each track cable system clamp


368


slides in grooves


381


between every other pair of wing plates


380


. Track cable springs


390


are placed between track cable system clamps


368


and reaction plates


388


to yieldably transfer forces between track cable system clamp


368


and reaction plates


388


.




As illustrated in

FIGS. 11J and 11K

, track cable reaction plate


388


is made up of a T-shaped body


391


and an insertable T-shaped wedge


392


, each connected to the other by bolts through both of their respective wings. In a manner essentially identical to inverted T-shaped wedge


386


of the catenary cable clamp described above, T-shaped wedge


392


of the track cable clamp is used to facilitate assembly of the force equalizing assembly.




As illustrated in

FIGS. 11G and 11I

, each catenary cable system clamp


370


is formed by a clamp sliding body


394


and a catenary clamping plate


396


. Clamp sliding body


394


and clamping plate


396


have complementary channels in which cables of catenary cable system


16


are secured by bolting body


394


and plate


396


together.

FIG. 11I

also shows a cross-section of catenary reaction plate


382


as formed by inverted T-shaped wedge


386


inserted into inverted T-shaped body


385


. Energized catenary cable springs


384


between wedge


386


and catenary cable system clamp


370


are also illustrated.




Similarly, as illustrated in

FIGS. 11G and 11H

, track cable system clamps


368


are formed by a clamp sliding body


398


and a clamping plate


399


. Clamp sliding body


398


and a track clamping plate


399


have complementary channels in which cables of track cable systems


14


are secured by bolting body


398


and plate


399


together. Similar to

FIG. 11I

above,

FIG. 11H

shows arrangements of track reaction plates


388


and track springs


390


.




With a large cable clamping mechanism such as the force equalizing assembly of the present embodiment, it is problematic that unless the cable slips near the end of a clamp closest to the application of load, the clamping pressure near the farthest end of a clamp cannot be fully utilized. That is, if the clamping pressure near the end of a clamp closest to an applied force is great enough to hold a cable without slipping, the clamping pressure at the end of the clamp farthest from the applied force is not utilized. In the preferred embodiment described here, this limitation is overcome by using a plurality of clamps that intermittently grasp the cables, but are allowed to deflect relative to one another and a fixed body, specifically assembly body


367


. The means for accomplishing controlled relative movement among clamps is to place springs between the clamps and the cross extensions of the assembly body. By using springs with different spring constants, different amounts of resistance can be generated between selected clamps. By placing springs with lower spring constants closest to the end of the cable to which load is applied, these clamps will be allowed to deflect more under a given load. Since the clamps on the closest end are allowed to deflect more, more load is passed on to the farther clamps. By this mechanism the clamping pressures required by the respective clamps are equalized.




The arrangement described above is employed both with catenary cable springs


384


and catenary cable system clamps


370


, and with track cable springs


390


and track cable system clamps


368


. The numbers and spring constants of the various springs would be a matter left to the discretion of the designer for a given set of loadings.




A basic problem with clamping cables is that large stresses tend to be generated near the point where a cable exits a clamp. Furthermore, the stress is accentuated if the cable is subjected to lateral loadings that additionally strain the cable at the exit point due to bending induced by the lateral loading. In a preferred embodiment of the present invention, as illustrated in

FIGS. 11F and 11L

, an extension member guide


400


is added to the force equalizing assembly to address this problem.




Extension member guide


400


is bolted to assembly body


367


at the entry and exit ends of catenary cable system


16


. Extension member guide


400


guides catenary cable system


16


into catenary cable system clamp


370


to reduce the wear on catenary cable system


16


due to combined tension and bending of catenary cable system


16


at the point of entry into catenary cable system clamp


370


.




In a preferred embodiment, extension member guide


400


is formed by an upper guide


402


and a lower guide


404


, the combined profile of the guides fitting around catenary cable system


16


. Upper guide


402


and lower guide


404


are formed with complementary holes so that they may be clamped together by a plurality of bolts.




The holes formed for catenary cable system


16


through extension member guide


400


are slightly larger than the cables of catenary cable system


16


. The purpose of the enlarged holes is to provide for limited clamping of catenary cable system


16


without generating the unwanted stress at the outer ends of the clamp. Extension member guide


400


essentially guides catenary cable system


16


more squarely into catenary cable assembly clamp


370


. Thereby, the more extreme stresses developed by combined tension and bending of the cable are not experienced. In a preferred embodiment of extension member guide


400


, linings


406


are fitted between guide


400


and cable system


16


to provide limited clamping friction therebetween without inducing wear therebetween.




It is therefore evident that the invention claimed herein includes many alternative and equally satisfactory embodiments without departing from the spirit or essential characteristics thereof. Those of ordinary skill in the art having the benefits of the teachings herein will quickly realize beneficial variations and modifications on the preferred embodiments disclosed herein such as that discussed in the above paragraph, all of which are intended to be within the scope of the invention. For instance, all cables in the preferred embodiment are locked-coil steel cables because of their high corrosion resistance, density, and moduli of elasticity as well as their lower sensitivity to bearing pressure. However, other types of cables may also be suitable in some embodiments. The preferred embodiments disclosed above must consequently be considered illustrative and not limiting of the scope of the invention.



Claims
  • 1. A force equalizing assembly for joining a catenary cable system to a pair of track cable systems at points between support pylons in an elevated cableway system to equalize the tension between the catenary cable system and the track cable systems, comprising a system of cable encasing members for frictionally engaging cables of the catenary cable system and the track cable systems about their respective circumferences and for distributing forces applied by the catenary cable system and the track cable systems among the catenary cable system cables and the track cable systems cables, said system of cable encasing members further comprising an extension member guide slidably guiding the catenary cable system to lessen wear on the catenary cable system due to bending of the catenary cable system at a connection to the catenary cable system.
  • 2. A force equalizing assembly for joining a catenary cable system to a pair of track cable systems at points between support pylons in an elevated cableway system to equalize tension between the catenary cable system and the track cable systems, comprising:a system of cable encasing members for frictionally engaging cables of the catenary cable system and the track cable systems about their respective circumferences and for distributing forces applied by the catenary cable system and the track cable systems among the catenary cable system cables and the track cable system cables; wherein said system of cable encasing members comprises: a catenary cable system clamp that grasps the catenary cable system, said catenary cable system clamp further comprising an extension member guide slidably guiding the catenary cable system into said catenary cable system clamp to lessen wear on the catenary cable system due to bending of the catenary cable system at a connection to the catenary cable system clamp, and a plurality of track cable system clamps that grasp the pair of track cable systems and are attached to the catenary cable system clamp, a top surface of said plurality of track cable system clamps being adapted for engagement by wheels of a vehicle traversing the elevated cableway system.
  • 3. The force equalizing assembly of claim 2, wherein said extension member guide comprises:a pair of opposing members extending outwardly from each longitudinal end of an assembly body for fitting around the catenaty cable system, and a plurality of linings fitting between the pair of opposing members and the catenary cable system and providing for clamping friction therebetween while reducing wear therebetween.
  • 4. The force equalizing assembly of claim 2, wherein said plurality of track cable system clamps comprises:a plurality of cross extensions attached to the catenary cable system clamp, and a plurality of springs attached between said cross extensions and said track cable system clamps for providing a yieldable attachment therebetween.
  • 5. The force equalizing assembly of claim 4, wherein spring constants of said springs are varied, with the springs attached between said cross extensions and said track cable system clamps nearest to a middle of a group of track cable reaction plates of the plurality of track cable system clamps deflecting less under a given load than do the springs farther away from the middle of the group, thereby more equally distributing loads carried through and clamping pressures exerted by said track cable system clamps, allowing said track cable system clamps that are farther from the middle of the group to deflect, whereby the clamps near the middle of the group will have a greater load transferred to them.
Parent Case Info

This application is a continuation of application Ser. No. 09/028,440 filed Feb. 24, 1998, now U.S. Pat. No. 6,070,533, which is a continuation-in-part of application Ser. No. 08/510,479, filed Aug. 2, 1995, now U.S. Pat. No. 5,720,225.

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Continuations (1)
Number Date Country
Parent 09/028440 Feb 1998 US
Child 09/539538 US
Continuation in Parts (1)
Number Date Country
Parent 08/510479 Aug 1995 US
Child 09/028440 US