Ladders are one type of apparatus conventionally used to provide a user with improved access to elevated locations that might otherwise be difficult to reach. One of the advantages of ladders is their convenience. Ladders are easily transported from one location to another, generally easy to set up and use at a specific location, and easy and convenient to store when not in use. Ladders come in many sizes and configurations, such as straight ladders, extension ladders, stepladders, and combination step and extension ladders. So-called combination ladders may incorporate, in a single ladder, many of the benefits of multiple ladder designs.
In an effort to provide more secure, safe and stable access to elevated locations, users often employ various accessories. For example, planks or other structures are sometimes combined with two or more ladders to act as a platform or scaffolding. In one particular example, so-called ladder jacks are often utilized in conjunction with a pair of ladders to provide a support for one or more wooden planks (e.g., 2 inch×10 inch planks or 2 inch×12 inch planks). Such a configuration enables a user to work on an elevated surface that exhibits a larger support surface area than that of the rung of a ladder and, thus, enables the user to work in a larger area without having to move a ladder multiple times. In another example, an attachment—sometimes referred to as a work platform—may be coupled to one or more rungs of a ladder in an effort to provide more surface area for the user to stand on, improving both their stability and comfort. However, breaking down or disassembling such a configuration, moving all of the components and then setting them up again can be time consuming and require considerable effort. Additionally, there are often no safety constraints used in such a configuration, making the use of planks a potential safety concern.
It is becoming increasingly common to require users to “tie off” or otherwise secure themselves when using a ladder or other elevating apparatus on a job site. Such a requirement may be instituted by a property owner, by an employer, or by a governmental body such as OSHA (Occupational Safety and Health Administration) to reduce the risk of injury from a fall. However, users of ladders (or other elevated support structures) sometimes find such requirements to be a nuisance and some may even try to avoid such requirements. At a minimum, users of a ladder will typically find that such requirements take additional time, making the worker less efficient at completing their task, even if they are safer while working.
It is also known that many users will often climb higher on a ladder than is recommended for the specific ladder—sometimes to the highest rung of a stepladder or even on the top cap of a stepladder—even though explicit warnings are provided by the manufacturer of the ladder against such behavior. Climbing beyond the highest recommended rung can make the ladder unstable. Additionally, the user may become unstable when climbing beyond a recommended height because, for example, they may not have any additional structure to lean against or grasp with a free hand while standing at or near the very top of the ladder.
Further, while there have been some attempts to provide solutions to the issues and concerns noted above, some proposed solutions have resulted in large apparatuses that are difficult to maneuver and pose issues in storing, transporting and shipping such apparatuses.
As such, the industry is continually looking for ways to improve the experience of using ladders and elevated platforms and to provide the users of such apparatuses with more efficient, effective, safe and comfortable experiences.
In accordance with the present invention, various embodiments of an elevated work platform, as well as associated methods, are provided. The elevated platform may provide a relatively large surface area for a user to stand on while working at an elevated height while also providing a safe working environment without the need to continually tie-off or wear a harness during the use of the apparatus.
In accordance with one embodiment, an elevated platform apparatus is provided that includes a first assembly having a pair of rails coupled with a plurality of rungs, and a second assembly having a pair of rails, wherein the second assembly being hingedly coupled with the first assembly. The apparatus additionally includes a platform pivotally coupled to the first assembly, the platform including a deck and a toe-kick structure. The toe-kick structure includes at least one wall configured to be displaced between a first position, wherein the at least one wall extends outward from a working surface of the deck at a substantially perpendicular angle, and a second position, wherein the at least one wall is positioned substantially flat against the working surface of the deck.
In one embodiment, the first assembly and the second assembly are configured to pivot relative to each other between a deployed state and a collapsed state, wherein when the first and second assemblies are in the deployed state, the platform extends from the first assembly and engages a portion of the second assembly.
In one embodiment, the apparatus further includes a cage associated with the platform, the cage including at least one bar and at least one gate, the at least one gate being configured to swing in a first direction upon a user stepping on to the platform from the first rail assembly, and swing back to a closed position after the user is standing on the working surface of the platform, the at least one gate also being limited from being displaced in a second direction, opposite the first direction, beyond the closed position.
In one particular embodiment, the at least one gate includes a pair of gates adjacent one another.
In one embodiment, each gate of the pair includes a pivoting coupling member having an inclined engagement surface, wherein the inclined engagement surface, in conjunction with the weight of the gate, biases the gate to the closed position.
In one embodiment, the apparatus includes at least one pair of wheels coupled with the apparatus. In certain embodiments, each wheel of the at least one pair of wheels is coupled with a separate rail of the pair of rails of the second assembly.
In one embodiment, the at least one pair of wheels are pivotally coupled with the pair of rails of the second assembly such that each wheel is selectively positionable between a first position relative to the pair of rails of the second assembly and a second position relative to the pair of rails of the second assembly, wherein, when in the second position, the at least one pair of wheels are positioned substantially within a volumetric envelope defined by the pair of rails of the second assembly.
In one embodiment, the cage further includes a pair of extension members pivotally coupled with the pair of rails of the first assembly and an upper bar being pivotally coupled with the pair of extension members and also being pivotally coupled with the pair of rails of the first assembly.
In one embodiment, the cage further includes a lower bar pivotally coupled with the pair of rails of the second assembly.
In one embodiment, the apparatus further includes at least one first link member having a first end pivotally coupled with the first assembly and a second end pivotally coupled with the platform.
In one embodiment, the apparatus further includes at least one second link member having a first end pivotally coupled with the lower bar and a second end pivotally coupled with the platform.
In one embodiment, the second end of the at least one first link member and the second end of the at least one second link member share a common point of pivotal connection with the platform.
In one embodiment, the apparatus further includes a latch member associated with the at least one wall and configured to engage the at least one second link member to maintain the at least one side wall in the first position.
In one embodiment, the at least one gate is pivotally coupled with one of the pair of extension members by way of a bracket.
In one embodiment, the bracket includes a recess sized and shaped to receive a portion of one of the pair of rails of the first assembly.
In one embodiment, the at least one wall includes a first side wall, a second side wall and an end wall.
In one embodiment, the first side wall and the second side wall are formed of a substantially rigid material and are pivotally coupled with the deck.
In one embodiment, the end wall comprises a substantially collapsible material.
In one embodiment, the end wall comprises a nylon material.
In one embodiment, the end wall comprises a flexible strap.
In accordance with another embodiment, an elevated platform apparatus is provided that comprises: a first assembly having a first pair of rails coupled with a first plurality of rungs; a second assembly having a second pair of rails, the second assembly being hingedly coupled with the first assembly; a platform pivotally coupled to the first assembly; a pair of extension members, each extension member being directly pivotally coupled with an associated rail of the first pair of rails; and a bar directly pivotally coupled with each of the extension members and directly pivotally coupled with each of the first pair of rails.
In one embodiment, each of the extension members includes a first portion telescopingly coupled with a second portion.
In accordance with a further embodiment, an elevated platform apparatus is provided that comprises: a first assembly having a first pair of rails coupled with a first plurality of rungs; a second assembly having a second pair of rails, the second assembly being hingedly coupled with the first assembly; a platform pivotally coupled to the first assembly; a pair of extension members, each extension member being directly pivotally coupled with an associated rail of the first pair of rails; a first bar directly pivotally coupled with each of the extension members and directly pivotally coupled with each of the first pair of rails; a second bar directly pivotally coupled with the pair of rails of the second assembly; at least one first link member having a first end directly pivotally coupled with a portion of the first assembly and a second end directly pivotally coupled with the platform; and at least one second link member having a first end directly pivotally coupled with the second bar and a second end directly pivotally coupled with the platform.
In one embodiment, the second end of the at least one first link member and the second end of the at least one second link member share a common point of pivotal connection with the platform.
Features, aspects and acts of any of the various embodiments described herein may be combined, without limitation, with other described embodiments.
The foregoing and other advantages of the invention will become apparent upon reading the following detailed description and upon reference to the drawings in which:
Referring generally to
Additionally, while the apparatus is shown in the drawings as a “fixed height” apparatus, in other embodiments the first assembly 102 may include “outer” and “inner” assemblies that enable the height of the apparatus 100 to be selectively adjusted. For example, such an assembly is described in U.S. Patent Publication No. US20130186710 entitled ELEVATED WORKING PLATFORM AND RELATED METHODS, published Jul. 25, 2013.
The apparatus 100 also includes a second assembly 108 having a pair of spaced apart rails 110 with a plurality of cross-braces 112 extending between, and coupled to, the spaced apart rails 110. In some embodiments, the cross-braces 112 may be configured as rungs such that rungs are accessible on both sides of the apparatus 100. Additionally, in other embodiments, the second assembly 108 may include “outer” and “inner” assemblies that enable the height of the apparatus 100 to be selectively adjusted such as noted above with respect to the first assembly 102. Additionally, it is noted that, in such embodiments, the first and second assemblies 102 and 108 may be independently adjustable such that they each may extend to varying elevations enabling the overall height of the apparatus to be selectively adjusted. In addition to the examples set forth in the previously incorporated document, such assemblies 102 and 108 may be constructed, for example, as described in U.S. Pat. No. 4,182,431, entitled COMBINATION EXTENSIONS AND STEP LADDER RUNGS THEREFOR, the disclosure of which is incorporated by reference herein in its entirety. Further, examples of adjustment mechanisms for the selective elevation or height adjustment of such assemblies are described in the aforementioned U.S. Pat. No. 4,182,431, or it may be of a different configuration. Additional examples of adjustment mechanisms and adjustable assemblies are described in U.S. Patent Application Publication No. 2009/0229918 entitled LADDERS, LADDER COMPONENTS AND RELATED METHODS, published Sep. 17, 2009, the disclosure of which is incorporated by reference herein in its entirety.
The first and second assemblies 102 and 108 may be formed of a variety of materials and using a variety of manufacturing techniques. For example, in one embodiment, the rails 104 and 110 may be formed of a composite material, such as fiberglass, while the rungs and other structural components may be formed of aluminum or an aluminum alloy. In other embodiments, the assemblies 102 and 108 (and their various components) may be formed of other materials including other composite materials, plastics, polymers, metals, metal alloys or combinations of such materials. Additionally, in various embodiments, the rungs may be coupled with their associated rails in a manner such as described in U.S. Pat. No. 7,086,499 entitled LIGHT WEIGHT LADDER SYSTEMS AND METHODS, the disclosure of which is incorporated by reference herein in its entirety. Of course, other manners of joining or coupling the rungs with the rails (and assembling of other described components) may be used as will be appreciated by those of ordinary skill in the art.
The assemblies 102 and 108 may be pivotally coupled to one another by way of pivot brackets 114 or hinge members enabling them to extend into a deployed condition (
A platform 120 is associated with the rail assemblies 102 and 108. The platform 120 is pivotally coupled with the first assembly 102 (e.g., with the rails 104 of the first assembly) and may rest on cross-bracing 112 or other structural members of the second assembly 108 when the apparatus 100 is in a deployed condition (see
A safety enclosure, referred to herein as a cage 122, may be spatially formed about the platform to encompass a worker while standing on the platform 120. When designed appropriately, the provision of a cage 122 may preclude the necessity of a worker needing to wear a harness and “tie off” while working on the apparatus 100. The cage 122 may include a first bar 124 positioned at a first elevation that extends around most (e.g., three sides) of the perimeter of the work space situated above, and generally defined by the, platform 120. The cage 122 may also include a second bar 124 positioned at a second (higher) elevation that extends around most of the perimeter of the work space situated above and defined by the platform 120. One or more gates 128 may be located on one side of the cage 122 and configured to enable a user to climb the first assembly 102 and pass through the gates 128 with the gates 128 closing behind the user as he or she stands on the platform 120. A number of components of the cage 122 may be coupled together using hinges or pivoting joints enabling them to be deployed, as shown in
In the embodiment shown, the lower bar 126 is pivotally coupled to the same pivot brackets 114 to which the second assembly 102 is pivotally coupled. Additionally, the gates 128 are hingedly or pivotally coupled to the extension members 132 by way of a bracket 134 that is configured for to enable the apparatus to be compactly stowed or collapsed as will be discussed further below.
The gates 128 may be configured, for example, to swing or pivot inwardly as the user passes through them and steps from the rungs 106 of the first assembly 102 to the platform 120, automatically swing back to the position shown in
Still referring to
Stated another way, the perimeter of the upper portion of the cage 122 (such as may be defined by tracing a path starting at a first end 140 of the upper bar 124, following the upper bar 124 around to its second end 142, and then across the gates 128 back to the first end 140 of the upper bar 124) is larger than the perimeter of the platform 120. Similarly, the area bound by the perimeter of the upper portion of the cage 122 in such an embodiment is larger than the area that is bound by the perimeter of the platform 120.
While not specifically shown in the drawings, the cage 122 may include netting or other components to further confine a user within the cage 122. For example, a flexible barrier may include netting extending generally between the platform 120 and the lower bar 126 and may extend about the sides of the cage 122 while not impeding the entrance through the gates 128. The flexible barrier may provide additional security in preventing a user from placing a foot or leg through the space defined between the platform 120 and the lower bar 126. If desired, such a flexible barrier 144 may be extended further, for example, up to the upper bar 124.
The apparatus 100 may further include wheels 160 associated with either or both of the assemblies 102 and 108. In one embodiment, as seen in
Further, the ability to move the wheels 160 to the stowed position (
In other embodiments, other wheel arrangements may be used including those described in the previously incorporated U.S. Patent Publication No. US20130186710. For example, wheels may be coupled the apparatus with one wheel coupled to, or located adjacent, the lower end of each rail. In one particular embodiment, the wheels may be constructed with a biasing element that, when subjected to only the weight of the apparatus 100, enables the wheels to be deployed such that the apparatus may be rolled from one position to another, while, when a user climbs onto the apparatus 100, the additional weight of the user causes the wheels to retract so that the feet (or lowermost portions of the rails) of the apparatus 100 engage the ground and stabilize the apparatus 100.
As seen in the drawings, the apparatus may further include feet 170 coupled to the bottom of the rails (104 and 110) that have appropriate engagement surfaces associated therewith to provide the apparatus 100 with the desired friction and stability when placed on a supporting surface. In one embodiment, the feet 170 may be configured to “snap-on” to the associated rail. For example, the feet 170 may be manufactured and assembled as described in U.S. Pat. No. 9,016,434 entitled LADDERS, LADDER COMPONENTS AND RELATED METHODS issued on Apr. 28, 2015. In one embodiment, wheels may be combined with the feet in a manner such as described in U.S. Pat. No. 9,016,434.
With continued reference to
A first set of link members 180 have one end pivotally coupled with the second assembly 108 (e.g., directly pivotally coupled with the cross members 112 or the rails 110) and a second end directly pivotally coupled with the platform 120. A second set of link members 182 have a first end directly pivotally coupled with the lower bar 126 and have a second end directly pivotally coupled with the platform 120. As seen, for example, in
When the apparatus 100 is placed in the stowed or collapsed state, the lower bar 126 pivots such that it becomes positioned adjacent to, and extends substantially parallel to, the rails 104 of the first assembly 102 as seen in
In addition to pivoting the first and second assemblies 102 and 108 relative to each other in transitioning the apparatus 100 from a deployed state to a stowed state, the extension members 132 may be retracted causing the upper bar 124 to pivot relative to the first assembly 102. For example, referring to
Referring briefly to
Referring now to
As seen in
The side walls 202 and 204 may be unlatched and pivoted to a collapsed or stowed state such as shown in
It is noted that, in other embodiments, the end wall 206 may be formed of a material similar to the end walls (e.g., an aluminum material). In such an embodiment, the end wall 206 may be hingedly coupled with the platform 120, in a manner similar to the side walls 202 and 204, still providing the toe-kick structure with the ability to collapse on top of the working surface of the platform 120.
While the invention may be susceptible to various modifications and alternative forms, specific embodiments have been shown by way of example in the drawings and have been described in detail herein. However, features, aspects and acts of any of the various embodiments described herein may be combined, without limitation, with other described embodiments. Additionally, it should be understood that the invention is not intended to be limited to the particular forms disclosed. Rather, the invention includes all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the following appended claims.
The present application claims the benefit of U.S. Provisional Application No. 62/291,677 filed on Feb. 5, 2016, entitled ELEVATED WORKING PLATFORM AND RELATED METHODS, the disclosure of which is incorporated by reference herein in its entirety.
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