Patent Grant
9617119
The present invention relates to a machine-roomless elevator apparatus in which a hoisting machine that raises and lowers a car is disposed in an upper portion inside a hoistway.
In conventional machine-roomless elevator apparatuses, a thin-type hoisting machine is disposed between a space that includes a hoisting zone of a car and an extension thereof and a hoistway wall. In this configuration, car suspending sheaves are disposed on opposite sides of a car guide rail on an opposite side from a counterweight. Because of that, a driving sheave and a motor portion of the hoisting machine are disposed behind one of the car guide rails of a pair of car guide rails (see Patent Literature 1 and 2, for example).
In other conventional machine-roomless elevator apparatuses, car suspending sheaves are disposed on a side near a counterweight relative to a car guide rail. In this configuration, a hoisting machine is disposed between a pair of counterweight guide rails in an upper portion of a hoisting zone of the counterweight when viewed from directly above. A counterweight-side rope fastener portion is disposed directly below the hoisting machine.
[Patent Literature 1]
Japanese Patent No. 2593288 (Gazette)
[Patent Literature 2]
Japanese Patent No. 2777340 (Gazette)
In conventional elevator apparatuses such as those that are disclosed in Patent Literature 1 and 2, since a driving sheave and a motor portion are disposed behind a car guide rail, one problem has been that horizontal space in the hoistway is increased. In the other conventional elevator apparatuses, since a counterweight-side rope fastener portion is disposed directly below the hoisting machine, a beam on which to mount the rope fastener portion is required separately from a beam that supports the hoisting machine, increasing the number of parts. Furthermore, since two layers of beams are disposed above the counterweight while ensuring counterweight hoisting space, it is necessary to increase vertical dimensions of the hoistway.
The present invention aims to solve the above problems and an object of the present invention is to provide an elevator apparatus that enables horizontal and vertical space saving in a hoistway by disposing a hoisting machine inside the hoistway more efficiently.
In order to achieve the above object, according to one aspect of the present invention, there is provided an elevator apparatus including: a car on which first and second car suspending sheaves are disposed, and that is raised and lowered inside a hoistway; first and second car guide rails that are installed inside the hoistway so as to guide the raising and lowering of the car; a counterweight on which a counterweight suspending sheave is disposed, and that is raised and lowered inside the hoistway; first and second counterweight guide rails that are installed inside the hoistway so as to guide the raising and lowering of the counterweight; a hoisting machine that includes: a driving sheave; and a motor portion that rotates the driving sheave, the hoisting machine being disposed in an upper portion inside the hoistway so as to raise and lower the car and the counterweight; a suspending means that includes a car-side end portion and a counterweight-side end portion, and that is wound sequentially around the first car suspending sheave, the second car suspending sheave, the driving sheave, and the counterweight suspending sheave to suspend the car and the counterweight; a car-side rope fastener portion that is disposed in the upper portion inside the hoistway, and to which the car-side end portion is connected; and a counterweight-side rope fastener portion that is disposed in the upper portion inside the hoistway, and to which the counterweight-side end portion is connected, wherein: the second car suspending sheave, the driving sheave, and the counterweight suspending sheave are disposed on a first side of a car guide rail center line that connects the first and second car guide rails when viewed from directly above; a portion of the motor portion is disposed between a back surface of the second car guide rail and a hoistway wall; and the driving sheave is disposed so as to overlap with the second car guide rail when viewed from a landing side.
In an elevator apparatus according to the present invention, because the second car suspending sheave, the driving sheave, and the counterweight suspending sheave are disposed on a first side of a car guide rail center line that connects the first and second car guide rails when viewed from directly above, and a portion of the motor portion is disposed between a back surface of the second car guide rail and a hoistway wall, and the driving sheave is disposed so as to overlap with the second car guide rail when viewed from a landing side, horizontal and vertical space saving can be achieved in the hoistway by disposing the hoisting machine inside the hoistway more efficiently.
Preferred embodiments of the present invention will now be explained with reference to the drawings.
In the figures, a hoistway 1 includes: first and second hoistway walls 1a and 1b that face each other; and a third hoistway wall 1c that is positioned on an opposite side from landings.
A plurality of first rail brackets 2a are installed on the first hoistway wall 1a so as to be spaced apart from each other vertically. A first car guide rail 3a is fastened to the first rail brackets 2a. A plurality of second rail brackets 2b are installed on the second hoistway wall 1b so as to be spaced apart from each other vertically. A second car guide rail 3b is fastened to the second rail brackets 2b.
A car 4 is disposed between the first and second car guide rails 3a and 3b, and is raised and lowered inside the hoistway 1 so as to be guided by the first and second car guide rails 3a and 3b. The car 4 includes: first and second car side surfaces 4a and 4b that face each other; a car front surface 4c on which a car doorway is disposed; and a car back surface 4d that faces the car front surface 4c.
The first car side surface 4a faces the first hoistway wall 1a. The second car side surface 4b faces the second hoistway wall 1b. The car back surface 4d faces the third hoistway wall 1c.
The first and second car guide rails 3a and 3b are disposed at identical positions in a depth direction of the car 4 (a vertical direction in
A first counterweight guide rail 5a is fastened to the second rail brackets 2b. A plurality of third rail brackets 2c are installed on the second hoistway wall 1b so as to be spaced apart from each other vertically. A second counterweight guide rail 5b is fastened to the third rail brackets 2c.
The first and second counterweight guide rails 5a and 5b are disposed between the second car side surface 4b and the second hoistway wall 1b when viewed from directly above. A counterweight guide rail center line C2 that connects the first and second counterweight guide rails 5a and 5b is perpendicular to the car guide rail center line C1 when viewed from directly above.
A counterweight 6 is disposed between the first and second counterweight guide rails 5a and 5b, and is raised and lowered inside the hoistway 1 so as to be guided by the first and second counterweight guide rails 5a and 5b. The counterweight 6 faces the second car side surface 4b when positioned level with the car 4. In addition, the counterweight 6 is disposed between the second car side surface 4b and the second hoistway wall 1b, that is, beside the car 4, when viewed from directly above.
A hoisting machine supporting beam 7 (omitted from
The first supporting beam end portion 7a is fastened to a back surface of the second car guide rail 3b. The second counterweight guide rail 5b passes through the second supporting beam end portion 7b. The second supporting beam end portion 7b is fastened to a back surface of the second counterweight guide rail 5b. The hoisting machine supporting beam 7 is supported by the second car guide rail 3b and by the first and second counterweight guide rails 5a and 5b.
A hoisting machine 8 that raises and lowers the car 4 and the counterweight 6 is installed on the hoisting machine supporting beam 7. The hoisting machine 8 includes: a cylindrical driving sheave 9; a cylindrical motor portion 10 that rotates the driving sheave 9; and a plurality of (in this case, a pair of) brakes 11a and 11b that brake the rotation of the driving sheave 9. The hoisting machine 8 is disposed directly above the counterweight 6 in an upper portion inside the hoistway 1. In addition, the hoisting machine 8 is disposed between the second car side surface 4b and the second hoistway wall 1b such that at least a portion thereof overlaps with the counterweight 6 when viewed from directly above.
A suspending means 12 (omitted from
A diameter D1 of the driving sheave 9 is less than or equal to half of a diameter D2 of the motor portion 10 (rotor outside diameter if it is an outer-rotor type, stator outside diameter if it is an inner-rotor type). A small-diameter driving sheave 9 of this kind is made feasible by using high-strength, high-flexibility resin-coated ropes or small-gauge ropes, for example, as the suspending means 12.
First and second car suspending sheaves 13a and 13b are disposed on a lower portion of the car 4. The suspending means 12 is wound around the first and second car suspending sheaves 13a and 13b. The first and second car suspending sheaves 13a and 13b are disposed at identical positions in the depth direction of the car 4.
Rotating shafts of the first and second car suspending sheaves 13a and 13b are horizontal and parallel to the depth direction of the car 4. A portion of the suspending means 12 that passes between the first and second car suspending sheaves 13a and 13b is thereby parallel to the car guide rail center line C1 when viewed from directly above. The first car suspending sheave 13a is disposed directly below the first car side surface 4a, and the second car suspending sheave 13b is disposed directly below the second car side surface 4b.
A counterweight suspending sheave 14 is disposed on an upper portion of the counterweight 6. The suspending means 12 is wound around the counterweight suspending sheave 14. The counterweight suspending sheave 14 intersects the counterweight guide rail center line C2 obliquely when viewed from directly above.
A car rope fastener portion 15 is disposed in a vicinity of an upper end portion of the first car guide rail 3a. A counterweight-side rope fastener portion 16 is disposed on the hoisting machine supporting beam 7. The counterweight-side rope fastener portion 16 is disposed between the hoisting machine 8 and the second counterweight guide rail 5b.
The suspending means 12 includes: a car-side end portion 12a that is connected to the car rope fastener portion 15; and a counterweight-side end portion 12b that is connected to the counterweight-side rope fastener portion 16. The suspending means 12 is wound from near the car-side end portion 12a sequentially around the first car suspending sheave 13a, the second car suspending sheave 13b, the driving sheave 9, and the counterweight suspending sheave 14. In other words, the car 4 is suspended using a two-to-one (2:1) roping method.
In Embodiment 1, the first car suspending sheave 13a, the second car suspending sheave 13b, the driving sheave 9, the counterweight 6, and the counterweight suspending sheave 14 are disposed on a first side of the car guide rail center line C1 (rearward in the depth direction of the car 4) when viewed from directly above. In other words, the counterweight 6 is disposed on an identical side of the car guide rail center line C1 to the driving sheave 9 when viewed from directly above.
A portion of the motor portion 10 is disposed between the back surface of the second car guide rail 3b and the second hoistway wall 1b. In addition, the driving sheave 9 is disposed so as to overlap with the second car guide rail 3b when viewed from a landing side.
Furthermore, the driving sheave 9 is disposed on a side of the motor portion 10 near the car 4. Thus, an end surface of the driving sheave 9 near the car 4 is positioned nearer to the motor portion 10 than an end surface of the second car guide rail 3b near the car 4 (a head surface). Because of that, the driving sheave 9 does not protrude beyond the second car guide rail 3b toward the car 4 when viewed from the landing side.
The brakes 11a and 11b are disposed on an outer circumferential portion of the motor portion 10 so as to face each other horizontally. In addition, the brakes 11a and 11b are disposed so as to overlap with the second car guide rail 3b when viewed from a landing side.
Furthermore, the driving sheave 9 and one of the brakes 11a face each other from opposite sides of the second car guide rail 3b when viewed from directly above. In other words, the motor portion 10 is disposed behind the second car guide rail 3b, the driving sheave 9 is disposed on a first side of the second car guide rail 3b, and the brake 11a is disposed on a second side of the second car guide rail 3b. To put it another way, a portion of the second car guide rail 3b is disposed inside a recess portion that is formed by the motor portion 10, the driving sheave 9, and the brake 11a when viewed from directly above.
Suspended loads that act on the driving sheave 9 and the counterweight-side rope fastener portion 16 are supported by the hoisting machine supporting beam 7. A portion of the suspending means 12 between the driving sheave 9 and the second car suspending sheave 13b passes between the second car side surface 4b and the second hoistway wall 1b further rearward in the depth direction of the car 4 than the second car guide rail 3b.
In an elevator apparatus of this kind, because the motor portion 10 is disposed behind the second car guide rail 3b, and the driving sheave 9 is disposed beside the second car guide rail 3b, dimensions between the second car guide rail 3b and the second hoistway wall 1b can be reduced compared to when the entire hoisting machine 8 is disposed behind the second car guide rail 3b. Because of that, the hoisting machine 8 is disposed inside the hoistway 1 more efficiently, enabling horizontal space saving to be achieved in the hoistway 1.
Since the motor portion 10 is disposed closer to the second car guide rail 3b, the counterweight-side rope fastener portion 16 can be disposed beside the hoisting machine 8 while disposing the hoisting machine 8 directly above the counterweight 6, enabling the counterweight-side rope fastener portion 16 to be disposed within a height limit of the hoisting machine 8. Because of that, the hoisting machine 8 is disposed inside the hoistway 1 more efficiently, enabling vertical space saving also to be achieved in the hoistway 1.
In addition, because the driving sheave 9, which has a diameter that is less than or equal to half of the diameter of the motor portion 10, is disposed closer to the second car guide rail 3b, spacing between the first car suspending sheave 13a and the first car guide rail 3a and spacing between the second car suspending sheave 13b and the second car guide rail 3b can be reduced even with a small-diameter driving sheave 9.
Because of that, eccentricity of the center of suspension of the car 4 relative to the car guide rail center line C1 due to the suspending means 12 is reduced, enabling moment loads that act on the car guide rails 3a and 3b to be reduced, thereby enabling increases in the size of the car guide rails 3a and 3b to be prevented. A configuration of this kind is particularly effective for a thin-type hoisting machine 8 that has a driving sheave 9 in which diameter is reduced using high-strength, high-flexibility ropes.
Because the counterweight 6 is disposed beside the car 4, and at least a portion of the hoisting machine 8 is disposed so as to overlap with the counterweight 6 when viewed from directly above, a return sheave is not required, enabling the number of parts to be suppressed, and horizontal space saving to be achieved, compared to a configuration such as that shown in
In addition, because the counterweight-side rope fastener portion 16 is supported by the hoisting machine supporting beam 7, it is not necessary to dispose a beam to support the counterweight-side rope fastener portion 16 separately, enabling the number of parts to be reduced.
Furthermore, because the driving sheave 9 is disposed on a side of the motor portion 10 near the car 4, and the end surface of the driving sheave 9 near the car 4 is positioned nearer to the motor portion 10 than the end surface of the second car guide rail 3b near the car 4, the hoisting machine 8 and the suspending means 12 are disposed more efficiently, enabling horizontal space saving to be achieved in the hoistway 1.
Because the driving sheave 9 and the brake 11a face each other from opposite sides of the second car guide rail 3b when viewed from directly above, the hoisting machine 8 is disposed more efficiently, enabling horizontal space saving to be achieved in the hoistway 1.
Next,
The second car guide rail 3b is fastened to the linking brackets 2d. A portion of the counterweight 6 is disposed behind a second car guide rail 3b, that is, between the second car guide rail 3b and the second hoistway wall 1b.
A counterweight suspending sheave 14 is disposed between a driving sheave 9 and the second hoistway wall 1b when viewed from directly above. A counterweight-side rope fastener portion 16 is disposed on a lower portion of the hoisting machine 8, that is, on a lower portion of a hoisting machine supporting beam 7. The rest of the configuration is similar or identical to that of Embodiment 1.
In a layout of this kind, since the counterweight-side rope fastener portion 16 lines up with the hoisting machine 8 vertically, vertical space that is occupied by the hoisting machine 8 and the counterweight-side rope fastener portion 16 is greater than in Embodiment 1. However, since spacing between the counterweight guide rails 5a and 5b is greater than in Embodiment 1, width dimensions of the counterweight 6 can be increased, and thickness dimensions reduced, enabling space saving to be achieved in horizontal directions of the hoistway 1.
Since spacing between the counterweight guide rails 5a and 5b can be further increased if depth dimensions (front-to-rear dimensions) of the car 4 are large, height dimensions of the counterweight 6 can be reduced, enabling vertical space saving of the hoistway 1 to be achieved even if the hoisting machine 8 and the counterweight-side rope fastener portion 16 line up vertically.
Next,
Rotating shafts of the first and second car suspending sheaves 13a and 13b are horizontal and inclined relative to a depth direction of the car 4. A portion of the suspending means 12 that passes between the first and second car suspending sheaves 13a and 13b thereby intersects the car guide rail center line C1 obliquely when viewed from directly above. The first and second car suspending sheaves 13a and 13b are disposed so as to have point symmetry centered about a point of intersection between a center line in a width direction of a car 4 and the car guide rail center line C1 when viewed from directly above.
A portion of the suspending means 12 between a driving sheave 9 and the second car suspending sheave 13b passes between a second car side surface 4b and a second hoistway wall 1b further rearward in the depth direction of the car 4 than the second car guide rail 3b, and further forward in the depth direction of the car 4 than a first counterweight guide rail 5a. The rest of the configuration is similar or identical to that of Embodiment 1.
According to a layout of this kind, the hoisting machine 8 is also disposed inside the hoistway 1 more efficiently, enabling horizontal and vertical space saving to be achieved in the hoistway 1.
Since the first and second car suspending sheaves 13a and 13b are disposed obliquely on opposite sides of the car guide rail center line C1 from each other, the center of suspension of the car 4 by the suspending means 12 can be placed closer to a center of gravity of the car 4, enabling moment loads that act on the car guide rails 3a and 3b to be reduced maximally (or eliminated), thereby enabling increases in the size of the car guide rails 3a and 3b to be prevented.
Next,
A first counterweight guide rail 5a is fastened to the third rail brackets 2e. A second counterweight guide rail 5b is fastened to the fourth rail brackets 2f.
The first and second counterweight guide rails 5a and 5b are disposed between a car back surface 4d and the third hoistway wall 1c when viewed from directly above. A counterweight guide rail center line C2 that connects the first and second counterweight guide rails 5a and 5b is parallel to a car guide rail center line C1 when viewed from directly above.
A counterweight 6 faces the car back surface 4d when positioned level with the car 4. The counterweight 6 is disposed between the car back surface 4d and the third hoistway wall 1c, that is, behind the car 4, when viewed from directly above.
A counterweight-side supporting beam 17 (omitted from
The second counterweight guide rail 5b passes through the second supporting beam end portion 17b. The second supporting beam end portion 17b is fastened to a back surface of the second counterweight guide rail 5b.
A first supporting beam end portion 7a of a hoisting machine supporting beam 7 (omitted from
The hoisting machine supporting beam 7 is connected so as to be perpendicular to the counterweight-side supporting beam 17. The hoisting machine supporting beam 7 and the counterweight-side supporting beam 17 are supported by the second car guide rail 3b and by the first and second counterweight guide rails 5a and 5b.
The first and second sheave-side return sheaves 19a and 19b are supported on a lower portion of the hoisting machine supporting beam 7 by means of a first supporting arm 18 (omitted from
The first and second sheave-side return sheaves 19a and 19b are disposed between the second car side surface 4b and the second hoistway wall 1b when viewed from directly above. Rotating shafts of the first and second sheave-side return sheaves 19a and 19b are horizontal and inclined slightly relative to a straight line that is parallel to the rotating shaft of the driving sheave 9.
First and second counterweight suspending sheaves 14a and 14b are disposed on an upper portion of the counterweight 6. Rotating shafts of the first and second counterweight suspending sheaves 14a and 14b are horizontal and parallel to a depth direction of the car 4 (a thickness direction of the counterweight 6). The first and second counterweight suspending sheaves 14a and 14b are disposed so as to line up in the width direction of the counterweight 6 at vertically identical positions.
A counterweight-side return sheave 21 is supported on an upper portion of the counterweight-side supporting beam 17 by means of a second supporting arm 20 (omitted from
A suspending means 12 (omitted from
The suspending means 12 is wound from near the car-side end portion 12a sequentially around the first car suspending sheave 13a, the second car suspending sheave 13b, the driving sheave 9, the first sheave-side return sheave 19a, the second sheave-side return sheave 19b, the counterweight-side return sheave 21, the first counterweight suspending sheave 14a, and the second counterweight suspending sheave 14b. In other words, the car 4 is suspended using a two-to-one (2:1) roping method. The rest of the configuration is similar or identical to that of Embodiment 1.
According to a layout of this kind, the hoisting machine 8 is also disposed inside the hoistway 1 more efficiently, enabling horizontal and vertical space saving to be achieved in the hoistway 1.
Because the counterweight 6 is disposed behind the car 4, even if it is necessary to increase the width dimensions of the car 4 and reduce the depth dimensions of the car 4 due to customer requests or the like, spacing between the counterweight guide rails 5a and 5b can be widened and the thickness dimensions of the counterweight 6 reduced, enabling horizontal space saving to be achieved in the hoistway 1.
Moreover, in Embodiment 4, there may be a single sheave-side return sheave, or there may be two or more counterweight-side return sheaves. There may be a single counterweight suspending sheave.
In Embodiments 1 through 4, the hoisting machine supporting beam 7 or a frame for the hoisting machine 8 may be shipped before installation in a pre-mounted state on a portion of the second car guide rail 3b. A position adjusting operation during installation can thereby be facilitated, enabling work efficiency to be improved.
In addition, car suspending sheaves 13a and 13b according to Embodiment 4 may be disposed so as to be inclined relative to the car guide rail center line C1 in a similar or identical manner to that of Embodiment 3.
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/JP2011/078267 | 12/7/2011 | WO | 00 | 6/4/2014 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2013/084310 | 6/13/2013 | WO | A |
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| Number | Date | Country | |
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| 20150021122 A1 | Jan 2015 | US |
