The invention relates to an elevator arrangement and a method for constructing an elevator. The elevator is preferably an elevator for transporting passengers and/or goods.
In connection with so-called jump-lifts, the bottom part of an elevator hoistway is taken into use before the building has been completed. In this case the upper parts of the building as well as the top part of the elevator hoistway can be constructed at the same time as an elevator moving in the bottom part of the elevator hoistway already serves people on the lower floors of the building under construction. Typically in jump-lifts the elevator car moving in the lower parts of the elevator hoistway is supported and moved during construction-time use with a hoisting machine supported on a vertically movable support structure in the elevator hoistway.
When the elevator hoistway under construction above the vertically movable support structure has reached a sufficient stage of completion, the completed part of the elevator hoistway can be taken into use. At this stage a “jump” is performed, wherein the vertically movable support structure is hoisted higher in the elevator hoistway. Thereafter, the car can reach a higher position than before the jump and start to serve additional floors.
The car can be suspended from the movable support structure during its use for transporting passengers and/or goods below the movable support structure with a hoisting roping hanging from the movable support structure.
A drawback of the known solutions has been that it has been particularly difficult to optimize the layout of the overall arrangement such that many demanding requirements of a jump lift are fulfilled at the same time. This has largely been due to the temporary and repeating changes to be made in the configuration. There has been difficulties in finding a well working position for the components. Requirements of a jump-lift are usually related to space efficiency, safety, ease, time consumption, safety and fluency of process steps related to the jumps, cost of the process and often also ease of later conversion of the construction time elevator into a final elevator. For example, positioning of vertically extending elevator components such as ropes and guide rails have set a lot of limitations to positioning of other components. The space requirements moreover being more or less different in different sites, designing a layout which is well working in many sites, has been problematic.
The object of the invention is to introduce an improved elevator arrangement and a method for constructing an elevator. An object is particularly to introduce a solution by which one or more of the above defined problems of prior art and/or drawbacks discussed or implied elsewhere in the description can be solved.
An object is particularly to make easier to fulfil requirements of an elevator where the the car traveling zone of the elevator can be extended to reach higher as a construction process progresses.
It is brought forward embodiments particularly by which freedom to position elevator components is increased. It is brought forward embodiments particularly by which adaptability of an arrangement to fit in different sites and differently dimensioned hoistways.
It is brought forward a new elevator arrangement, comprising a hoistway; and one or more vertically oriented guide rail lines in the hoistway for guiding vertical movement of one or more movable elevator units; and one or more movable elevator units mounted in the hoistway vertically movably along one or more guide rail lines, including at least an elevator car, preferably also a counterweight; and a hoisting roping; and a movable support structure mounted in the hoistway for supporting said one or more movable elevator units below it via said hoisting roping; and a hoisting machine on the movable support structure for moving the hoisting roping, for thereby moving said one or more movable elevator units. Said movable support structure comprises a body portion and a shelf structure projecting laterally from the body portion, and the hoisting machine is mounted on the shelf structure.
With this kind of solution one or more of the above mentioned objects can be achieved. With this solution particularly freedom to position elevator components is easier due to increased ability and freedom to adapt and position the hoisting machine, in particular to lie close to a hoistway wall or an equivalent laterally restricting structure, which is advantageous since the hoisting machine is one important key component in determining the position of other components of the elevator arrangement, such as hoisting ropes by which the car is to be suspended. This solution inter alia reduces dependence of the position of the hoisting machine from other variable such as from the structure of the movable support structure and its mounting system, as well as from position of other elevator components. This solution is also suitable for serving well in different sites with differently dimensioned hoistways.
Preferable further details of the elevator arrangement are introduced in the following, which further details can be combined with the arrangement individually or in any combination.
In a preferred embodiment, the shelf structure is a cantilever shelf structure.
In a preferred embodiment, the shelf structure is rigidly connected with the body portion, in particular a horizontal beam thereof from which it projects laterally.
In a preferred embodiment, the shelf structure comprises a beam structure carrying the complete or at least part of the weight of the hoisting machine.
In a preferred embodiment, the complete weight of the hoisting machine is carried by the beam structure or by the beam structure and the at least one auxiliary suspender.
In a preferred embodiment, said beam structure includes horizontally oriented beam portions projecting laterally from the body portion, in particular from a horizontal beam thereof. Preferably, the complete weight of the hoisting machine is particularly carried by the horizontally oriented beam portions, or by the by the horizontally oriented beam portions and at least one auxiliary suspender.
In a preferred embodiment, said beam structure moreover includes vertically oriented or at an inclined angle vertically oriented beam portions projecting vertically or at an inclined angle upwards from the aforementioned horizontally oriented beam portions.
In a preferred embodiment, said beam structure includes two and most preferably particularly only two, horizontally oriented beam portions projecting beside each other laterally from the body portion, in particular from a horizontal beam thereof, the two horizontally oriented beam portions being spaced apart such that a space is formed between them. This structure facilitates rigidity of the shelf structure.
In a preferred embodiment, the shelf structure is suspended from above with at least one auxiliary suspender.
In a preferred embodiment, the arrangement comprises at least one auxilliary suspender engaged with the shelf structure and a part of the movable support structure, which part located higher than the shelf structure.
In a preferred embodiment, the at least one auxiliary suspender comprises an elongated tension member, in particular a rope, a cable, a rod, or a chain, suitable for (and preferably arranged to transmit), transmitting tension between the shelf structure and the aforementioned part of the movable support structure.
In a preferred embodiment, the arrangement, preferably the auxiliary suspender thereof, comprises an adjustable tightening mechanism by which tension of the tension member can be adjusted. The adjustability is preferably provided such that the length of one or more parts of the auxiliary suspender extending between the shelf structure and the aforementioned part of the movable support structure, which part of the movable support structure is located higher than the shelf structure, is adjustable.
In a preferred embodiment, the hoisting machine comprises a motor and a drive wheel rotatable by the motor 8a for moving the hoisting roping. The arrangement comprises a control system connected with the hoisting machine for controlling operation thereof
In a preferred embodiment, the arrangement comprises plurality of pulleys carried by the shelf structure for guiding passage of the hoisting roping.
In a preferred embodiment, the plurality of pulleys comprises a first side pulley and a second side pulley, the hoisting roping passing on a first side of the drive wheel downwards from the drive wheel and further to the first side pulley and over it, and on a second side of the drive wheel downwards from the drive wheel and further to the second side pulley and over it.
In a preferred embodiment, the horizontal distance between the first side pulley and the second side pulley is adjustable.
In a preferred embodiment, the plurality of pulleys comprises a second first side pulley the hoisting roping passing on a first side of the drive wheel downwards from the drive wheel to the second first side pulley, under it and further to the first first side pulley and over it, and a second second side pulley, the hoisting roping passing downwards from the drive wheel to the second second side pulley, under it and further to the first second side pulley to the first first side pulley and over it.
In a preferred embodiment, the first side pulley is mounted on a first pivotal arm and/or the second side pulley is mounted on a second pivotal arm, the horizontal distance between the first side pulley and the second side pulley being adjustable by pivoting one or both of the arms.
In a preferred embodiment, the arrangement comprises an adjusting mechanism for adjusting pivot angle of the first pivotal arm and/or the second pivotal arm, which preferably comprises an extendable and retractable connecting rod between the first and second pivotal arm.
In a preferred embodiment, one or more of said one or more vertically oriented guide rail lines comprises guide rail sections piled on top of each other, and said hoisting machine is displaceable between a first position and a second position, wherein in said first position the hoisting machine is on top of an uppermost guide rail section of one or more vertically oriented guide rail lines and/or below a guide rail bracket mounted in the hoistway such that the vertical projection of the hoisting machine, in particular the vertical projection of the motor and/or the drive wheel thereof, overlaps with the vertical projection of the guide rail section in question and/or the guide rail bracket in question, and in said second position the hoisting machine is displaced such that the vertical projection of the hoisting machine, in particular the vertical projection of the motor and/or the drive wheel thereof, and the vertical projection of the guide rail section in question and/or the guide rail bracket in question are beside each other (i.e. not overlapping). Displaceability as defined facilitates that the hoisting machine can be placed relatively freely in a position where its drive wheel is such positioned that the hoisting roping passes close to the guide rails. Yet the guide rail line can be extended to continue above the level of the movable support structure. Unblocked hoisting of the movable support structure is also made possible without the hoisting machinery colliding with parts of the guide rail line or the brackets thereof. A guided hoisting along a guide rail line is also facilitated.
In a preferred embodiment, the shelf structure comprises a support base on which the hoisting machine is mounted to rest.
In a preferred embodiment, the support base is mounted, e.g. by welding or by bolts, on the aforementioned beam structure, preferably particularly on the aforementioned one or more vertical or inclined beam portions.
In a preferred embodiment, first and/or second pivotal arm are mounted on the shelf structure in particular on the support base thereof, in particular on the second part thereof.
In a preferred embodiment, the shelf structure comprises a support base on which the hoisting machine is mounted to rest and the support base comprises a vertically open passage, which is on top of an uppermost guide rail section through which opening an additional guide rail section to be installed on top of said uppermost guide rail section fits to extend, in particular when the hoisting machine is in said second position and/or which opening is below a guide rail bracket mounted in the hoistway and through which opening the guide rail bracket fits to move when the movable support structure is hoisted higher in the hoistway such that the support base rises to be level or above the level of the guide rail bracket in question, in particular when the hoisting machine is in said second position.
In a preferred embodiment, when in said second position the hoisting machine blocks said passage.
In a preferred embodiment, the aforementioned vertically open passage is open also laterally so that the aforementioned guide rail bracket mounted in the hoistway fits to extend from a lateral side into the passage. Thereby, the bracket can remain in mechanical connection with the hoistway structure on which it is mounted, e.g. its one end can remain fixed to a wall or a beam of the hoistway, without causing a collision when the movable support structure is hoisted such that the support base rises to be level or above the level of the guide rail bracket in question.
In a preferred embodiment, the vertical projection of the upper face of the uppermost guide rail section of said one or more guide rail lines is completely inside the vertical projection of said passage.
In a preferred embodiment, the hoisting machine is rotatable around a vertical axis.
In a preferred embodiment, the support base comprises a first part, and a second part mounted on the first part rotatably around a vertical axis.
In a preferred embodiment, the hoisting machine is mounted on the second part. Preferably, the second part carries the complete weight of the hoisting machine.
In a preferred embodiment, the first part comprises a lower horizontal support plate and the second part comprises an upper horizontal support plate, these being set against each other, and the support plates are rotatable relative to each other around a vertical axis.
In a preferred embodiment, the first part is mounted, e.g. by welding or by bolts, stationary on the aforementioned plurality of beams, preferably particularly on the aforementioned one or more vertical or inclined beams or beam portions.
In a preferred embodiment, said hoisting machine is pivotally displaceable between the first position and the second position, preferably around at least one horizontal axis.
In a preferred embodiment, said hoisting machine is mounted on the shelf structure, in particular on a support base thereof, pivotally displaceably between a first position and a second position, preferably by one or more hinges.
In a preferred embodiment, said hoisting machine is displaceable between the first position and the second position by horizontal movement, preferably either by linear horizontal movement or by pivoting around a vertical axis. This is an alternative to the above described displaceability by pivoting. Then preferably, the hoisting machine is mounted slidably displaceably between the first position and the second position. Then preferably, the arrangement comprises guide arrangement for guiding movement between said positions, preferably a guide member and a guide rail along which the guide member is movable guided by the guide rail, wherein the hoisting machine comprises said guide member and the support structure (e.g. support platform thereof) comprises the guide rail, or vice versa.
In a preferred embodiment, the movable support structure comprises a mounting mechanism for mounting the movable support structure in a the hoistway immovably at least in downward direction.
In a preferred embodiment, the movable support structure comprises one or more guides mounted on the movable support structure for guiding the vertical movement of the movable support structure during a hoisting thereof along a guide rail line. Hereby, the hoisting of the movable support structure can be performed well controlled and safely.
It is also brought forward a new method for constructing an elevator comprising providing an elevator arrangement as defined in any of the preceding claims; and thereafter using the elevator car for transporting passengers and/or goods; and thereafter hoisting the movable support structure higher in the hoistway; and thereafter using the elevator car for transporting passengers and/or goods.
In a preferred embodiment, the method comprises after said (first) using and before said hoisting displacing the hoisting machine from the first position to the second position, and thereafter installing one or more guide rail sections on top of an uppermost guide rail section of one or more vertically oriented guide rail lines.
In a preferred embodiment, in said installing one or more guide rail sections are installed to extend through the aforementioned vertically open passage.
In a preferred embodiment, each said using the elevator car for transporting passengers and/or goods comprises automatically operating, in particular by an elevator control system, the hoisting machine, to move the elevator car between vertically displaced landings, in particular in response to signals received from one or more interfaces, such as one or more user interfaces operable by a user.
In a preferred embodiment, said providing comprises adjusting the position of the hoisting machine by pivoting it around the vertical axis and/or adjusting the horizontal distance between the first side pulley and the second side pulley.
In a preferred embodiment, the method comprises between the hoisting and second using changing the traveling zone of the elevator car to reach higher in the hoistway.
In a preferred embodiment, during said hoisting vertical movement of the movable support structure is guided by one or more guides mounted on the movable support structure which run along one or more guide rail lines. Hereby, the hoisting can be performed well controlled and safely.
In a preferred embodiment, the car has an interior space suitable for receiving a passenger or passengers, the car preferably being provided with a door movable between open and closed state for opening and closing the interior space.
In the following, the present invention will be described in more detail by way of example and with reference to the attached drawings, in which
The foregoing aspects, features and advantages of the invention will be apparent from the drawings and the detailed description related thereto.
In the preferred embodiments, the hoisting machine 8;28 comprises a motor 8a;28a and a drive wheel 8b;28b rotatable by the motor 8a;28a for moving the hoisting roping 6,26. The hoisting roping passes around the drive wheel 8b;28b. In the preferred embodiments, the arrangement comprises an elevator control system 90 connected with the hoisting machine 8;28 for controlling operation thereof
As illustrated in
In the following, preferred features of embodiment of
In order to facilitate sound support and the aforementioned displaceability, the support base 105 comprises a vertically open passage 105a, which ison top of said uppermost guide rail section 2a,3a and through which open passage 105a an additional guide rail section to be installed on top of said uppermost guide rail section fits to extend when the hoisting machine is in said second position. The vertically open passage 105a is below a guide rail bracket 15 mounted in the hoistway. The guide rail bracket 15 fits to move through the passage 105a when the movable support structure 7 is hoisted higher in the hoistway 1 such that the support base 105 rises to be level or above the level of the guide rail bracket 15 in question, in particular when the hoisting machine 8 is in said second position. In said second position the hoisting machine 8 blocks said passage 105a, at least in vertical direction.
The aforementioned vertically open passage 105a is preferably open also laterally, as illustrated, so that the aforementioned guide rail bracket 15 mounted in the hoistway fits to extend from a lateral side into the passage 105a. Thereby, the bracket 15 can remain in mechanical connection with the hoistway structure on which it is mounted, e.g. its one end can remain fixed to a wall or a beam of the hoistway, without causing a collision when the movable support structure 7 is hoisted such that the support base 7 rises to be level or above the level of the guide rail bracket 15 in question.
As schematically illustrated in
In the preferred embodiment of
As illustrated in
Said beam structure 101-104 includes horizontally oriented beam portions projecting laterally from the body portion 9. The complete weight of the hoisting machine 8 is particularly carried by the horizontally oriented beam portions in the embodiment of
Said beam structure 101-104 includes two and in the presented case particularly only two, horizontally oriented beam portions 101,102 projecting beside each other laterally from the body portion 9, in particular from a horizontal beam 9a thereof, the two horizontally oriented beam portions 101,102 being spaced apart such that a space is formed between them. This structure facilitates rigidity of the shelf structure 10.
Said beam structure 101-104 moreover includes vertically oriented beam portions 103,104 projecting vertically upwards from the aforementioned horizontally oriented beam portions 101,102.
As above mentioned, the shelf structure 10 comprises a support base 105 on which the hoisting machine 8 is mounted to rest. The support base 105 is preferably mounted, e.g. by welding or by bolts, with the aforementioned beam structure, preferably particularly on the aforementioned one or more vertical or inclined beam portions 103,104. Hereby, it can be disposed in an elevated position relative to level on which the shelf connects with the body portion 9.
As illustrated in
In
In the following, preferred features of embodiment of
Said beam structure 201-204 comprises two, and in the presented case particularly only two, of said horizontally oriented beam portions 201,202. These project beside each other laterally from the body portion 29, in particular from a horizontal beam 29a thereof. The two horizontally oriented beam portions 201,202 are spaced apart such that a space is formed between them. This structure facilitates rigidity of the shelf structure 30.
Said beam structure 201-204 moreover includes at an inclined angle vertically oriented beam portions 203,204 projecting at an inclined angle upwards from the aforementioned horizontally oriented beam portions 201,202.
As above mentioned, the shelf structure 30 comprises a support base 31 on which the hoisting machine 8 is mounted to rest. The support base 31 is preferably mounted, e.g. by welding or by bolts, on the aforementioned beam structure 201-204, preferably particularly on the aforementioned one or more vertical or inclined beam portions 203,204. Hereby, it can be disposed in an elevated position relative to the level on which the shelf connects with the body portion 29.
In the preferred embodiment of
The auxiliary suspender 32 comprises an elongated tension member 32a, in particular a rope, a cable, a rod, or a chain, for transmitting tension between the shelf structure 30 and the aforementioned part 29b of the movable support structure 27.
Said at least one auxiliary suspender 32 can comprise one or two of said auxiliary suspenders, such as tension members as defined.
Preferably, auxiliary suspender 32 comprises an adjustable tightening mechanism 32b by which tension of the tension member 32a can be adjusted. Hereby, its bearing ability can be adjusted as needed. It can also be provided a pretension.
The adjustability is preferably provided such that the length of one or more parts of the auxiliary suspender 32 extending between the shelf structure 30 and the aforementioned part 29b of the movable support structure 27, which part 29b of the movable support structure 27 is located higher than the shelf structure 30, is adjustable.
The adjustment of said length of one or more parts of the auxiliary suspender 32, when it comprises a rod 32a, in particular two rods 32a, is illustrated in
The adjustment of said length of one or more parts of the auxiliary suspender 32, when it comprises a rod 32a, in particular one rod 32a, is illustrated in
The adjustment of said length of one or more parts of the auxiliary suspender 32, when the tension member 32a is a rope, a cable or a chain 32a, is illustrated in
The arrangement preferably comprises plurality of pulleys 33-36 mounted on and carried by the shelf structure 30 for guiding passage of the hoisting roping 26, as illustrated in
The plurality of pulleys 33-36 comprises a first side pulley 33 and a second side pulley 34, the hoisting roping 26 passing on a first side of the drive wheel 8b downwards from the drive wheel 8b and further to the first side pulley 33 and over it, and on a second side of the drive wheel 8b downwards from the drive wheel 8b and further to the second side pulley 34 and over it.
For ensuring a substantial contact angle, it is preferred that the plurality of pulleys 33-36 comprises, as illustrated, a second first side pulley (35) the hoisting roping passing on a first side of the drive wheel 8b downwards from the drive wheel (8b) to the second first side pulley (35), under it and further to the first first side pulley (33) and over it, and a second second side pulley (36), the hoisting roping passing downwards from the drive wheel (8b) to the second second side pulley (36), under it and further to the first second side pulley (34) to the first first side pulley (33) and over it.
The horizontal distance between the first side pulley 33 and the second side pulley 34 is preferably adjustable, as illustrated in
The adjustability of the horizontal distance mentioned above is implemented preferably as illustrated in
In the preferred embodiment illustrated in
In the preferred embodiment illustrated in
In the preferred embodiment illustrated in
The first and second pivotal arm 37;38 are preferably mounted on the shelf structure 30 in particular on the support base 31 thereof, in particular on the second part 312 thereof. This is however not necessary as they could be also mounted on a different part of the shelf structure 30.
As illustrated in
In an embodiment of a method for constructing an elevator, the method comprises providing an elevator arrangement 100 as described referring to the embodiment of
During each using, the mounting mechanism 71,271 for mounting the movable support structure 7;27 in a the hoistway immovably at least in downward direction is maintained in its first state and during hoisting in its second state as described earlier above.
The additional rope possibly needed can be taken from a rope storage s, which can be preferably mounted on the movable support structure 7;27, for example, or alternatively elsewhere, such as on a landing or in the pit of the hoistway.
In the method, generally preferably, each said using the elevator car 4,24 for transporting passengers and/or goods comprises automatically operating, in particular by an elevator control system 90, the hoisting machine (8), to move the elevator car 4;24 between vertically displaced landings, in particular in response to signals received from one or more interfaces, such as one or more user interfaces operable by a user. The interface can comprise a button panel, or a touch screen of a stationary panel or a mobile phone, for instance.
In the method, preferably during said hoisting vertical movement of the the movable support structure 7;27 is guided by one or more guides 11;31 mounted on the movable support structure 7;27 which run along one or more guide rail lines 2,3;22,23, such as preferably the guide rail lines 2,22 of the elevator car. The guides 11;31 have been illustrated schematically in
In a method where the arrangement is as described referring to the embodiment of
In a method where the arrangement is as described referring to the embodiment of
Generally, the movable support structure 7;27 preferably comprises a mounting mechanism 71,271 for mounting the movable support structure 7;27 in a the hoistway immovably at least in downward direction. Preferably, the mounting mechanism 71,271 is shiftable between a first state and a second state state, where in said first state said mechanism engages a stationary structure to take support from it, the stationary structure preferably being a wall or other stationary structure of the hoistway or a guide rail or a guide rail bracket mounted in the hoistway, and in said second state said mechanism is released from said engagement. For example, in
The movable elevator units 4,5;24,25 include at least an elevator car 4;24 and preferably a counterweight 5;25, but this is not necessary since counterweightless elevators also exist, and the invention could be implemented also in context where the hoisting function is implemented without a counterweight.
Use of auxiliary suspenders 32 for supporting of the shelf structure 10,30 are not necessary in the embodiments of
It is to be understood that the above description and the accompanying Figures are only intended to teach the best way known to the inventors to make and use the invention. It will be apparent to a person skilled in the art that the inventive concept can be implemented in various ways. The above-described embodiments of the invention may thus be modified or varied, without departing from the invention, as appreciated by those skilled in the art in light of the above teachings. It is therefore to be understood that the invention and its embodiments are not limited to the examples described above but may vary within the scope of the claims.
Number | Date | Country | Kind |
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19218012.3 | Dec 2019 | EP | regional |
This application is a continuation of PCT International Application No. PCT/EP2020/087424 which has an International filing date of Dec. 21, 2020, and which claims priority to European patent application number 19218012.3 filed Dec. 19, 2019, the entire contents of both of which are incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/EP2020/087424 | Dec 2020 | US |
Child | 17739513 | US |