The present invention relates to an elevator car with a compensating system for weight compensation in the case of eccentric loading and to a method for weight compensation of an elevator car.
Elevator installations usually comprise an elevator shaft in which guide rails for guidance of an elevator car are mounted or provided. The car is equipped with rollers which roll along the guide rails. In order to increase travel comfort, to compensate for unevennesses of the guide rails and to be able to more smoothly guide an eccentrically loaded elevator car, the rollers are resiliently suspended. The springs used, particularly in the case of high-performance elevators, typically have a progressive spring characteristic which is so designed that in the case of small spring strokes the springs produce a soft springing of the elevator car. In the case of larger spring strokes, the springs work in the hard range of the characteristic in order to be able intercept higher forces.
If an elevator car with spring-mounted rollers is now loaded eccentrically then a part of the springs operate in the hard range, which can lead to losses in comfort.
An elevator installation is known which provides a system for mechanical displacing of a compensating weight in order to counteract an eccentric loading. Such an elevator installation is shown in the Japanese patent application which is published under the number JP 08067465-A2. The compensating weight is arranged underneath the base of the elevator car and can be displaced. A load detector is provided which detects a non-uniform loading and ascertains a suitable position for the compensating weight. The compensating weight is then displaced into this position. A system of that kind is slow and depending on the respective form of embodiment causes noises during displacement of the compensating weight, which noises can be perceived as disturbing.
The present invention concerns an elevator car for vertical movement in an elevator shaft which has vertically arranged guide rails, wherein the elevator car has spring-mounted rollers for guiding the elevator car along the guide rails. A weight compensation means is attached to the elevator car and includes a hydraulic compensating system displacing a quantity of a liquid in response to an eccentric loading of the elevator car. The compensating system includes a sensor system for detecting the eccentric loading wherein the sensor system has at least two position sensors for establishing a position of the elevator car with respect to the guide rails.
The present invention also concerns a method of weight compensation of an elevator car in case of eccentric loading comprising the steps of: a) detecting eccentric loading of the elevator car by determining a position of the elevator car relative to guide rails with a sensor system; b) actuating a hydraulic compensating system attached to the elevator car to provide weight compensation in response to the detected eccentric loading; and c) monitoring the weight compensation with the sensor system. The method can further include a step of calculating a required liquid displacement in a control unit before or during performing the step b).
It is an object of the present invention to provide an elevator car which can be guided along guide rails with low guide forces even in the case of eccentric loading.
It is an object of the present invention to provide an elevator car which satisfies high comfort demands even in the case of eccentric loading.
It is a further object of the present invention to provide a method for weight compensation in the case of eccentric loading of an elevator car.
The above, as well as other advantages of the present invention, will become readily apparent to those skilled in the art from the following detailed description of a preferred embodiment when considered in the light of the accompanying drawings in which:
a and 1b are schematic front elevation and top plan view respectively of an elevator installation with a hydraulic compensating system for weight balancing of a elevator car, according to the present invention;
a and 2b are schematic top plan view and front elevation in cross section respectively of the hydraulic compensating system according to a first embodiment of the present invention;
c is a schematic illustration of a control unit for control of the hydraulic compensating system shown in
a and 3b are schematic top plan view and front elevation in cross section respectively of a hydraulic compensating system according to a second embodiment of the present invention;
c is a schematic illustration of a control unit for control of the hydraulic compensating system shown in
a and 4b are schematic top plan view and front elevation in cross section respectively of a hydraulic compensating system according to a third embodiment of the present invention;
c is a schematic illustration of a control unit for control of the hydraulic compensating system shown in
a and 5b are schematic top plan view and front elevation in cross section respectively of a hydraulic compensating system according to a fourth embodiment of the present invention;
c is a schematic illustration of a control unit for control of the hydraulic compensating system shown in
a shows a view of an elevator installation 10 according to the present invention. The elevator installation 10 comprises an elevator car 1 for vertical movement in an elevator shaft 9, which shaft has vertically arranged guide rails 4. The elevator car 1 further comprises spring-mounted rollers 3.1.1 to 3.4.3 in order to guide the elevator car 1 along the guide rails 4. In that case the spring-mounted rollers 3.1.1 to 3.4.3 can be designed in such a manner that a non-linear spring force is exerted on the rollers. In the case of small deflections or compressions of the spring—depending on the respective installation position—the spring operates in a soft range of the non-linearly extending spring characteristic. If the spring is further deflected or compressed, a range of the non-linearly extending spring characteristic which was designed to be harder comes into use. Springs with non-linearly extending spring characteristics can be advantageous for stabilization or for spring-cushioning of the elevator car 1 with respect to the guide rails 4, wherein the springs in the case of small roller loads operate in the soft range and gently cushion impacts. Higher roller loads have the consequence that the springs are strongly deflected or compressed. In this range the spring characteristics are steeper, i.e. the increase in spring force in the case of a defined increase in spring deflection is greater than in the linear range. In the case of an eccentric loading 2 of the elevator car 1 by a weight G, in that case a part of the springs acting on the rollers 3.1.1 to 3.4.3 can operate in the range of the spring characteristic designed to be harder, whereby the cushioning comfort of the elevator car is reduced.
For the weight compensation of the elevator car 1 the elevator installation 10 according to the invention comprises a hydraulic compensating system 6, which system can be fastened to the elevator car 1. Advantageously, the compensating system 6 can be fastened under a floor 11 of the elevator car 1, as shown in
This is schematically shown in
The elevator car 1 further comprises a sensor system 5 which system serves for establishing the eccentric loading 2. In the sense of the present invention thus all relevant imbalance positions of the elevator car 1 can be detected. In that case the sensor system 5 preferably comprises several position sensors 8 which can establish the position of the elevator car 1 with respect to the guide rails 4.
In one advantageous form of embodiment merely two sensors are used, which are so placed that each of the two sensors monitors the displacement of two diagonally opposite guide rollers. A first sensor can be associated with, for example, the roller 3.1.1. This sensor then monitors the position of the elevator car with respect to its rotation about a notional axis perpendicular to the plane of the drawing. A second sensor can be associated with, for example, the roller 3.1.2. This sensor then monitors the position of the elevator car with respect to its rotation about a horizontal notional axis parallel to the plane of the drawing. In order to obtain more reliable measurement results relative to the position of the elevator car the positions of initial rollers can be detected and evaluated.
The position sensors 8 can be realized as analog elements, wherein, for example, spring forces which the elevator car 1 exerts in various directions on the guide rail 4 are measured. In another form of realization there can be measured, for example, distances which correspond with the spacing of the elevator car 1 from the guide rail 4 at different locations and in different directions.
In a further form of realization the position sensors 8 can be constructed as digital elements which can establish a mechanical contact with the guide rail 4. In that case the presence of one or more mechanical contacts with respect to different contact points of the guide rail 4 can signal an unbalanced position of the elevator car 1. Correspondingly, the absence of mechanical contacts can signal a balanced position of the elevator car 1. In the sense of the present invention also combinations of analog and digital position sensors 8, which are integrated in the sensor system 5, are possible.
Optical, inductive or magnetic sensors can also be used.
A first detailed form of embodiment according to the present invention is shown in
b shows a schematic view of the hydraulic compensating system 6 according to the first form of embodiment of the present invention. In that case the container 20 comprises a displacement system 22 for liquid displacement, wherein the displacement system 22 comprises a movable plunger 24 and a flexible diaphragm 23. The plunger 24 can be moved by way of a spindle 25, wherein the drive of the spindle 25 can be effected by way of a setting motor 26. The position of the spindle 25 can then be detected by a travel sensor 27. The quantity of the liquid 7 displaced in the container 20 can thereby be determined. The thus-described displacement system 22 can also be realized with the same effect in another manner, for example by a piston displacing in the container 20. It is clear to an expert that for realization of the hydraulic compensating system 6 still further parts, such as fastening elements, mechanical guide elements or ventilating devices are required, which are not shown in
c shows a schematic illustration of a control unit 200 for control of the liquid displacement of the hydraulic compensating system 6 according to the first form of embodiment of the present invention. The control system 200 comprises a computer unit 29 which is connectable with the position sensors 8. Moreover, the control unit 200 comprises several motor drive units 28 which are connectable with the computer 29, wherein each motor drive unit 28 is further connectable with a setting motor 26. The computer unit 29 is connectable with the travel sensors 27. The control unit 200 is in that case so designed that the position sensors 8 signal to the computer unit 29 the position of the compensating car 1, whereupon the computing unit 29 carries out a calculation of the requisite liquid displacement for weight balancing and whereupon as a result the appropriate setting motors 26 are actuated by way of the motor drive units 28. The travel sensors 27 signal to the computer unit 29 the position of the movable plunger and thereby enable determination of the instantaneous status of the liquid displacement. This process can be designed as a regulating circuit, wherein the position sensors 8 deliver a feedback of the instantaneous state of the weight balancing.
The form of embodiment illustrated in
A second form of embodiment according to the present invention is shown in
In addition, according to the second form of embodiment the container 30 is connected with a pressurized air system 32. The pressurized air system 32 comprises a pressurized air pump 33 and a pressure compensating valve 34, wherein the air pressure or the liquid level in the container 30 can be measured by a sensor 35. Through appropriate actuation of the pressurized air pumps 33 and the pressure compensating valves 34 a controlled displacement of the liquid 7 for weight compensation of the elevator car 1 can in that case be produced. In the sense of the invention, differently conceived pressurized air systems can also be used.
c shows a schematic illustration of a control unit 300 for control of the liquid displacement of the hydraulic compensating system 306 according to the second form of embodiment of the invention. The control system 300 comprises a computer unit 38 which is connectable with the position sensors 8. Moreover, the control unit 300 comprises several motor drive units 37 which are connectable with the computer unit 38, wherein the motor drive unit 37 is additionally connectable with the pressurized air pump 33, and several valve drive units 36 which are connectable with the computer unit 38, when the valve drive unit 36 is connectable with the pressure compensating valve 34. The computer unit 38 is additionally connectable with the sensors 35. The control unit 300 is in that case so designed that the position sensors 8 signal to the computer unit 38 the position of the compensating car 1, whereupon the computer unit 38 carries out a computation of the requisite liquid displacement for weight balancing and whereupon as a result the appropriate pressurized air pumps 33 are actuated by way of the motor drive units 37 and the appropriate pressure compensating valves 34 are closed by way of the valve drive units 36. The sensors 35 signal to the computer unit 38 the air pressure or the liquid state in the corresponding vessels 30 and thereby enable determination of the instantaneous status of the liquid displacement. This process can be designed as a regulating circuit, wherein the position sensors 8 deliver a feedback of the instantaneous state of the weight balancing.
The form of embodiment illustrated in
A third form of embodiment according to the present invention is shown in
c shows a schematic illustration of a control unit 400 for control of the liquid displacement of the hydraulic compensating system 406 according to the third form of embodiment of the present invention. The control system 400 comprises a computer unit 45 which is connectable with the position sensors 8. In addition, the control unit 400 comprises several motor drive units 44 which are connectable with the computer unit 45, wherein the motor drive unit 44 is additionally connectable with the liquid pump 42. The computer unit 45 is further connectable with the level sensors 43. The control unit 400 is in that case so designed that the position sensors signal to the computer unit 45 the position of the compensating car 1, whereupon the computer unit 45 carries out a computation of the requisite liquid displacement for the weight balancing and whereupon as a result the appropriate liquid pumps 42 are actuated by way of the motor drive units 44. The level sensors 43 signal to the computer unit 45 the liquid level or the air pressure in the containers 40 and thereby enable determination of the instantaneous status of the liquid displacement. This process can be designed as a regulating circuit, wherein the position sensors 8 deliver a feedback of the instantaneous state of the weight balancing.
The form of embodiment illustrated in
A fourth form of embodiment according to the invention is shown in
c shows a schematic illustration of a control unit 500 for the control of the liquid displacement of the hydraulic compensating system 506 according to the fourth form of embodiment of the invention. The control system 500 comprises a computer unit 58 which is connectable with the position sensors 8. In addition, the control unit 500 comprises several motor drive units 57 which are connectable with the computer unit 58, wherein the motor drive unit 57 is further connectable with a motor 51. The computer unit 58 is additionally connectable with the cable travel sensors 55. The control unit 500 is then so designed that the position sensors 8 signal to the computer unit 58 the position of the compensating car 1, whereupon the computer unit 58 carries out a calculation of the requisite liquid displacement for weight balancing and whereupon as a result the appropriate motors 51 are actuated by way of the motor drive units 57. The cable travel sensors 55 signal to the computer unit 58 the inclination of the container 50 in the two planes and thereby enable determination of the instantaneous status of the liquid displacement. This process can be designed as a regulating circuit, wherein the position sensors 8 deliver a feedback of the instantaneous state of the weight balancing.
The form of embodiment illustrated in
The forms of embodiment shown in
An elevator installation according to the present invention can be designed to be particularly reliable and comfortable if an elevator car with integrated weight compensation is used, as described in conjunction with
The present invention is particularly suitable for use in a high-performance elevator which covers greater height differences at high speed. It is of significance particularly in the case of high-performance elevators that the smallest unevennesses in the guide rails are picked up by the sprung rollers, whilst the springs operate in the soft range of the spring characteristic.
A further form of embodiment of the present invention is distinguished by the fact that an optical sensor is mounted at the elevator car 1 and comprises a transmitter and a receiver. The transmitter transmits light which is reflected by reflectors disposed at the elevator shaft 9 in the region of each floor. The reflected light is received by the receiver and a statement with respect to the eccentric loading of the elevator car 1 is obtained from the position of the received light.
The computer units (29, 38, 45, 58) can be realized as, for example, “Application Specific Integrated Circuits” (ASIC) or as a microcomputer and preferably embrace all necessary functions in order to be able to carry out control of the hydraulic compensating systems (6, 306, 406, 506).
In addition, a method according to
A) determining the position of the elevator car 1 by the sensor system 5 (step S1);
B) calculating a necessary liquid displacement by means of the control unit 200, 300, 400 or 500 (step S2);
C) actuating the hydraulic compensating system 6, 306, 406 or 506 by means of the control unit 200, 300, 400 or 500 for carrying out the weight compensation (step S3);
D) monitoring the weight compensation by means of the sensor system 5 (this step is optional); and
E) concluding the weight compensation (step S4).
The individual method steps were in part already explained in detailed form above in conjunction with the exemplifying forms of embodiment one to four according to the present invention.
It is in that case of advantage if the system according to the present invention is so designed that the time for carrying out the weight compensation amounts to no more than three to five seconds. In a further advantageous form of embodiment of the present invention the described method can be enlarged in that the setting of the elevator car door (open or closed), the state of the elevator car (stationary, slow travel, fast travel) and/or other information is utilized for activation or deactivation of the weight compensation.
The weight compensation of the elevator car 1 can, according to the present invention, be possible with an empty or a loaded elevator car. The advantage thereby results of being able to dynamically undertake counter-balancing of the empty elevator car 1.
The weight compensation of the elevator car 1 according to the method can also be activated only ahead of a fast journey. The advantage thereby results that the time needed for weight compensation can be saved or that the system can be designed to be energy-saving.
In accordance with the provisions of the patent statutes, the present invention has been described in what is considered to represent its preferred embodiment. However, it should be noted that the invention can be practiced otherwise than as specifically illustrated and described without departing from its spirit or scope.
Number | Date | Country | Kind |
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02406145 | Dec 2002 | EP | regional |
Number | Name | Date | Kind |
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3845842 | Johnson | Nov 1974 | A |
Number | Date | Country |
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07 215635 | Aug 1995 | JP |
08 067465 | Mar 1996 | JP |
08 143234 | Jun 1996 | JP |
Number | Date | Country | |
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20040134716 A1 | Jul 2004 | US |