Patent Grant
11427441
This disclosure relates to an elevator car with a foldable working platform used to carry out maintenance from inside an elevator car. The foldable nature of the working platform is assisted by one or more extendable suspension arrangements.
It is known to provide working platforms located in or above the ceiling of elevator cars, which are moveable between a stowed position and a deployed position. In the deployed position, the working platform is located within the elevator car, at such a height that a maintenance person is able to stand on the working platform and access elevator components through an opening in the elevator car ceiling. Typically such a working platform is suspended from at least one pair of suspension arms. EP-3587333-A1 discloses a working platform that is moveably mounted to a support frame by at least one scissor mechanism.
The range of movement of a scissor mechanism is limited by the dimensions of the working platform to which the mechanism is attached. Even employing telescopic arms in the scissor mechanism, the dimensions of the working platform can place constraints on its range of movement. This can be an issue for smaller elevator cars where the footprint of the working platform is reduced. However, the height of the working platform when it is deployed is important for ensuring that a maintenance person can access components above the ceiling of the car and also take refuge in the elevator car in an emergency.
According to a first aspect of this disclosure there is provided an elevator car defining an interior space for accommodating passengers and/or cargo, the elevator car comprising: a support frame positioned above the interior space; a working platform moveable between a stowed position, above the interior space, and an operational position, within the interior space; and at least one extendable extendable suspension arrangement arranged to suspend the working platform from the support frame, the extendable suspension arrangement comprising a connection plate; a first arm member connected at a first end to the support frame and slidably connected to a first connection point of the connection plate; a second arm member connected at a first end to the working platform and slidably connected to a second connection point of the connection plate; wherein the first arm member and the second arm member are configured to slide parallel to each other, along a sliding direction, in order to extend the extendable suspension arrangement when the working platform moves between the stowed position and the operational position, and wherein the first connection point and the second connection point have an offset from one another at least in a direction perpendicular to the sliding direction.
By connecting the first and second arm members slidably to the connection plate at offset first and second connection points, an extendable suspension arrangement is provided which has both a long extension height and a compact footprint (i.e. in the plane of the working platform). When the working platform is in the operational position, a second end of the first arm member is adjacent to a second end of the second arm member, providing a long extension height of the suspension arrangement, thereby allowing the working platform to be lowered to the desired height. As the working platform is moved from the operational position to the stowed position, the first arm member and the second arm member slide parallel to each other relative to the connection plate. In the stowed position, the first end of the first arm member is adjacent the second end of the second arm member, and the first end of the second arm member is adjacent the second end of the second arm member. Due to the offset perpendicular to the sliding direction, the first arm member and the second arm member are able to slide into this “stacked” configuration, thereby providing a compact arrangement.
In some examples, the first connection point and the second connection point additionally have another offset from one another along the sliding direction. This helps to further increase the length of the extendable suspension arrangement when in the “extended” position, the position of the extendable suspension arrangement when the working platform is in the operational position.
As the first and second arm members slide relative to the connection plate, the extendable suspension arrangement will expand or collapse. Depending on various factors, such as the size and/or shape of the connection plate, and the way in which the arm members are connected to the connection points on the connection plate, the extendable suspension arrangement may be able to collapse down into a relatively compact configuration. For example, the first arm member may be pivotably connected to the first connection point of the connection plate and/or the second arm member may be pivotably connected to the second connection point of the connection plate. This means that the first and second arm members may slide parallel to one another and pivot so as to bring the sliding direction into alignment with the working platform, the extendable suspension arrangement collapsing down to lie close to the working platform in the stowed position. In other words, the sliding direction may move relative to the connection plate.
The inventors have realised that collapsing the extendable suspension arrangement can be made easier by arranging for the connection plate to pivot. In some examples, in addition or alternatively, the connection plate comprises a pivot point, arranged such that the connection plate rotates about the pivot point when the working platform moves between the stowed position and the operational position. This means that the first and second arm members can slide parallel to one another at the same time as the connection plate is rotating so as to bring the sliding direction into alignment with the working platform. The extendable suspension arrangement may collapse down to lie close to the working platform in the stowed position. In at least some examples, the connection plate rotates about the pivot point to bring the first arm member and the second arm member into alignment with the working platform and/or the support frame when the working platform moves to the stowed position.
In at least some examples, the pivot point is located centrally between the first connection point and the second connection point. Thus, as the working platform is moved, and the first and second arm members slide parallel to each other, the connection plate rotates around this central pivot point. The extendable suspension arrangement may therefore extend and collapse in a symmetrical way.
In at least some examples, the sliding direction is constant with respect to the connection plate. The first connection point and the second connection point are part of the connection plate i.e. they are fixed relative to the connection plate. In some examples, the first connection point and the second connection point are arranged to define the sliding direction, thus giving a sliding direction which is constant with respect to the connection plate. Thus, in those examples in which the connection plate rotates around a pivot point, the sliding direction will also rotate with the connection plate. This arrangement helps the “stacked” first and second arm members to rotate to a substantially horizontal position, thereby providing an extendable suspension arrangement with a particularly small vertical extension, when the working platform is in the stowed position.
In at least some examples, the working platform in the stowed position and the support frame are both located above the interior space. In some examples, the working platform in the stowed positon is at least partially overlapping with the support frame. In the stowed position the working platform may sit within the support frame.
In some examples, in addition or alternatively, the first connection point comprises a first projection and the first arm member comprises a slot, and the first projection is configured to slide in the slot. This provides a simple mechanism, which requires few additional parts and few moving parts, and gives a sliding connection. In some examples, the slot extends along substantially the entire length of the first arm member. This helps to maximise the height of the extendable suspension arrangement in the fully extended position. In some examples, the connection plate further comprises a second projection, also configured to slide in the slot of the first arm member. This helps to improve the stability of the suspension arrangement, and to keep the first and second arm members sliding parallel to each other. This arrangement of two projections also defines the sliding direction for each respective arm.
Similarly, the second connection point may comprise a first projection and the second arm member may comprise a slot, and the first projection is configured to slide in the slot. In some examples, the slot extends along substantially the entire length of the second arm member. In some examples, the connection plate further comprises a second projection, also configured to slide in the slot of the second arm member.
The first arm member is connected at a first end to the support frame and the second arm member is connected at a first end to the working platform. Optionally the first end of the first arm member is connected to the support frame at a corner of the support frame. Optionally the first end of the second arm member is connected to a corner of the working platform. In some examples, the corner of the support frame is an opposite corner to the corner of the working platform. For example, if the extendable suspension arrangement is connected on one side of an elevator car (where a “side” is defined relative to the elevator doors being on a “front” side of the elevator car), then the first arm member may be connected to the front corner of the support frame e.g. adjacent to the doors, whilst the second arm member is connected to the back corner of the working platform e.g. adjacent to the back wall of the elevator car.
In some examples, in addition or alternatively, the elevator car comprises a first extendable suspension arrangement and a second extendable suspension arrangement, wherein the first extendable suspension arrangement suspends the working platform from a first side of the support frame, and wherein the second extendable suspension arrangement suspends the working platform from a second, opposing side of the support frame. In such examples the working platform is stably suspended by a pair of extendable suspension arrangements extending from opposite sides of the support frame.
In some examples, in addition or alternatively, the first extendable suspension arrangement further comprises: a secondary connection plate; a secondary first arm member connected at a first end to the support frame and slidably connected to a first connection point of the secondary connection plate; a secondary second arm member connected at a first end to the working platform and slidably connected to a second connection point of the secondary connection plate; wherein the first arm member and the second arm member are configured to slide parallel to each other, along a sliding direction, and wherein the first connection point and the second connection point are offset perpendicular to the sliding direction.
The statements made herein above in reference to the first and second arm members and the connection plate may apply likewise to the secondary connection plate and the secondary first and second arm members. In some examples the first connection plate and the secondary connection plate are attached together at their respective pivot points, so as to be movable relative to each other. This provides additional stability to the extendable suspension arrangement and allows each connection plate to rotate in opposite directions, so that each set of arm members may lay substantially horizontally and stacked respectively one on top of the other when the working platform is in the stowed position.
In at least some examples, in addition or alternatively, the elevator car further comprises a cover panel, which is configured to cover the working platform when the working platform is in the stowed position. This advantageously allows the working platform, when in the stowed position, to be covered neatly and therefore hidden from the view of any passengers who might use the elevator car, improving the experience of the passengers. The cover panel may, for example, comprise a decorative ceiling cover panel. In one or more examples, the cover panel may be pivotably attached to the support frame. In such examples, the cover panel may pivot relative to the support frame to cover the working platform when the working platform is in the stowed position.
In some examples, in addition or alternatively, the elevator car further comprises a counterforce generator configured to provide a counterforce, and a tension member, connected to the working platform and to the counterforce generator, so as to transmit the counterforce and thereby hoist the working platform from the operational position to the stowed position. Such arrangements can provide a user with mechanical assistance when moving the working platform between its operational and stowed positions.
This is considered to be both novel and inventive in its own right, and therefore, according to a second aspect of this disclosure, there is provided an elevator car defining an interior space for accommodating passengers and/or cargo, the elevator car comprising: a support frame positioned above the interior space; a working platform suspendably connected to the support frame and moveable between a stowed position, above the interior space, and an operational position, suspended within the interior space; a counterforce generator configured to provide a counterforce in an upwards vertical direction; and a tension member connected to the working platform and to the counterforce generator so as to transmit the counterforce and thereby hoist the working platform in the upwards vertical direction.
It will be appreciated that according to this second aspect of the present disclosure, and corresponding examples according to the first aspect, a counterforce generator and a tension member act together to assist in moving the working platform from the operational position to the stowed position, thereby providing improved handling of the working platform. This means that a maintenance person does not need to push against the full weight of the working platform when returning the working platform to the stowed position i.e. the maintenance person does not need to apply a sufficiently large upwards force to overcome the whole weight of the working platform. For example, if the working platform weighs 30 kg but the counterforce generator provides a counterforce equivalent to 25 kg, then a maintenance person only needs to lift the equivalent of 5 kg to move the working platform from the operational position to the stowed position.
Furthermore, the counterforce generator combined with the tension member provides an advantage not only in assisting the upwards movement of the working platform from the operational position to the stowed position, but also in improved handling when moving the working platform from the stowed position to the operational position. The counterforce in the upwards vertical direction acts against the weight of the working platform and any force applied by a maintenance person, so that it damps the motion of the working platform as it moves downwards from the stowed position to the operational position, preventing the working platform from suddenly dropping down from the stowed positon. This is advantageous since a sudden drop of the working platform could cause damage to a mechanism suspending the working platform and could cause harm to a maintenance person operating the working platform.
The following description applies equally to examples according to the first and second aspects of the present disclosure.
In at least some examples, the counterforce is slightly larger than the weight of the working platform. This means that the counterforce generator and tension member can act to automatically hoist the working platform to its stowed position in the absence of any weight being applied by a maintenance person.
In at least some examples, the counterforce is approximately equal to the weight of the working platform. This means that the weight of the working platform is approximately balanced by the counterforce such that the maintenance person need only apply a small force to move the working platform from the stowed position to the operational position, or from the operational position to the stowed position.
In some examples, in addition or alternatively, the counterforce generator is a hoisting device and the tension member is arranged such that a suspending portion of the tension member suspends the working platform, wherein the hoisting device is configured, when actuated, to alter the length of the suspending portion, so as to hoist the working platform between the stowed position and the operational position. This means that a maintenance person does not need to push the working platform up to the stowed position unassisted i.e. the maintenance person does not need to apply a large upwards force to overcome the whole weight of the working platform. Rather, the maintenance person can adjust the length of the suspending portion of the tension member and thereby move the working platform from the operational position to the stowed position without actually having to lift the working platform, allowing controlled adjustment of the working platform.
In various examples of the present disclosure, the tension member is a flexible member, for example a flexible rope, cable or belt.
In some examples, in addition or alternatively, the counterforce generator is positioned at the working platform. The location of the hoisting device at the working platform is advantageous since a maintenance person is able to easily access the hoisting device from inside the elevator car, even when the working platform is in the stowed position, and thus deployment of the working platform is both easy and convenient for the maintenance person. In some examples the hoisting device is attached to the working platform. Preferably the hoisting device is attached to an underside of the working platform. This allows the hoisting device to be stored discreetly and prevents the hoisting device from taking up useful space on the working platform or within the elevator car, whilst also being very easily accessible to a maintenance person from within the elevator car. Optionally, the tension member may be arranged to pass through or round the working platform to connect to the counterforce generator.
It will be understood by the skilled person that the statement that the tension member is “connected” to the working platform describes not only the case in which one or both ends of the tension member are fixed e.g. hitched to the working platform, but also any other suitable arrangement in which the tension member passes through, under, or around the working platform, in a manner which allows the suspending portion of the tension member to suspend the working platform. For example, the tension member could undersling the working platform. In examples in which the hoisting device is attached to the working platform, the tension member may be indirectly connected to the working platform by virtue of being connected to the hoisting device which is itself attached to the working platform.
In some examples, in addition or alternatively, the tension member connects the counterforce generator to a connection point which moves relative to the working platform as the working platform is moved between the stowed position and the operational position.
The connection point may be a fixed point in the elevator car, for example a connection point on the support frame, or a connection point on a wall or ceiling of the elevator car. In other examples, the tension member is connected to a connection point which moves relative to the working platform as the working platform is moved between the stowed position and the operational position. For example, the tension member may be connected to the extendable suspension arrangement e.g. to the connection plate of the suspension arrangement. In this case, for each unit of movement of the counterforce generator, the length of the suspending portion will be reduced by twice as much, compared to the case in which the tension member is connected to the support frame, because of the action of the suspension arrangement, and this therefore provides an improved roping arrangement. This arrangement is particularly well suited for small elevator cars and furthermore the cost of the spring element required for this arrangement is reduced, since a reduced stroke is required.
In some examples, in addition or alternatively, the counterforce generator maintains the suspending portion of the tension member at a given length, unless actuated by the application of a force i.e. the hoisting device is self-locking. This helps to improve the safety of the working platform, since this means that whenever a maintenance person has been moving the working platform using the hoisting device, and then ceases to actuate the hoisting device, the working platform will remain stationary at the height to which it had been moved, and will not begin to rise up, or fall down independently i.e. of its own accord. If the maintenance person stops the actuation then the hoisting device will lock in its current position, so that the risk of the working platform freefalling is significantly reduced. This helps the working platform to be both moved to the operational position and stowed smoothly and with minimal risk to a maintenance person, since this self-locking helps to prevent a possible safety hazard caused by this unexpected movement. Moreover, this helps to reduce the need to provide locking devices in order to fix the working platform in certain positions e.g. no locking mechanism may be required to fix the working platform in the stowed position or operational position, or any position in between, since it will be maintained in a given position by the hoisting device, unless the hoisting device is actuated. However, in one or more examples it may still be desirable for the elevator car to include a locking means for the working platform at least in the stowed position, e.g. for increased peace of mind and a safety back-up.
In some examples in addition or alternatively, the counterforce generator comprises at least one deflector such as a deflection sheave, and the tension member is arranged to pass over the at least one deflector. In some examples, the tension member could be arranged in a 1:1 roping ratio with the counterforce generator, such that the length of rope which is hoisted e.g. wound or gathered, by the counterforce generator is equal to the change in length of the suspending portion of the tension member. However, preferably the tension member is arranged in a higher roping ratio with the counterforce generator, for example a 2:1 roping arrangement, a 3:1 roping arrangement, or a 4:1 roping arrangement. In at least some examples, counterforce generator comprises at least one deflector, and the tension member is arranged to pass over the at least one deflector in a 3:1 roping arrangement. For explanation, in a 3:1 roping arrangement the deflector(s) are arranged such that for one unit of movement of the counterforce generator, the suspending portion of the tension member is altered in length three times as far.
In some examples, in addition or alternatively, the length of the tension member provides sufficient excess such that the suspending portion of the tension member can be lengthened to greater than the length required to reach the operational position i.e. allowing the tension member to go slack when the working platform is in the operational position. This helps to provide an arrangement in which the tension member is not required to bear the full weight of the working platform and any additional load e.g. of a maintenance person, when the working platform is in use in the operational position. This means that a smaller, lower load bearing tension member could potentially be used, and also helps to reduce wear and strain on the tension member.
In some examples, in addition or alternatively, the elevator car comprises a first tension member and a second tension member, each of the first and second tension members connected independently to the counterforce generator and to the working platform. This provides for redundancy in case of failure of one of the tension members. In at least some examples, in addition or alternatively, the elevator car comprises a first tension member arranged at a first side of the working platform and a second tension member arranged at a second side of the working platform, wherein the second side is an opposing side of the working platform to the first side. This provides a more balanced suspending force acting on the opposing sides of the working platform, such that each of the opposing sides is lifted by the counterforce generator approximately equally, allowing the working platform to remain approximately level as it is moved between the operational position and the stowed position and thereby providing smooth movement of the working platform.
In a first set of examples, the counterforce generator comprises at least one counterweight and the tension member is fixed at one end to the at least one counterweight and connected to the working platform such that, as the at least one counterweight moves downwards vertically relative to the elevator car, the working platform is hoisted from the operational position to the stowed position i.e. in the upwards vertical direction. This therefore provides an assistive upwards force as a maintenance person lifts the working platform to the stowed position, due to the lowering of the counterweights. In the reverse direction, as a maintenance person applies a downwards force moving the working platform from the stowed position to the operational position, the upwards movement of the at least one counterweight requires an additional force to be applied, which acts against the weight of the working platform and therefore damps and smooths the downward movement of the working platform towards the operational position.
There are many different arrangements of the at least one counterweight and the working platform which allow the working platform to be hoisted upwards as the counterweight moves downwards. For example, the tension member may be fixed at one end to a counterweight and arranged to pass under the working platform i.e. to undersling the working platform, with its other end fixed to a suitable connection point in the car, such that as the counterweights travel vertically downwards the working platform is hoisted vertically upwards. In some examples, the tension member is fixed at one end to the at least one counterweight and fixed at another end to the working platform i.e. in a 1:1 roping arrangement. This advantageously provides a simple arrangement of the tension member capable of hoisting the working platform as the at least one counterweight moves downwards.
In some examples, in addition or alternatively, the elevator car comprises one or more deflection sheaves and the tension member is arranged to pass over the one or more deflection sheaves between the at least one counterweight and the working platform. This advantageously reduces the risk of the tension member coming into contact with, or interfering with, any of the other components present within the elevator car. This also helps with designing a suitable layout for the counterforce generator in the elevator car, for example with the counterweight(s) positioned at a periphery of the interior space.
In some examples, in addition or alternatively, the at least one counterweight is configured to move within a surrounding structure. This advantageously provides a separation between the at least one counterweight and any other components present in the elevator car, and thereby reduces the risk of the counterweights contacting, or interfering with, any of the other components. The surrounding structure may be arranged within the interior space or outside the interior space, for example in or behind any walls of the elevator car.
In some examples, in addition or alternatively, the elevator car comprises a first counterweight arranged on a first side of the working platform, and connected to the working platform by a first tension member, and a second counterweight arranged on a second side of the working platform, wherein the second side is an opposing side of the working platform to the first side, and connected to the working platform by a second tension member. This advantageously provides a more balanced force acting on the opposing sides of the working platform, such that each of the opposing sides is lifted by the counterweight approximately equally, allowing the working platform to remain approximately level as it is moved between the operational position and the stowed position and thereby providing smooth movement of the working platform.
In a second set of examples, the counterforce generator comprises at least one spring element and the spring element is arranged to be compressed as the working platform is moved from the stowed position to the operational position, and thereby provide the counterforce acting to move the working platform from the operational position to the stowed position i.e. in the upwards vertical direction. In these examples, it is expansion of the spring element that provides the counterforce, transmitted by the tension member, hoisting the working platform from the operational position to the stowed position, thereby assisting a maintenance person in moving the working platform to the stowed position. Furthermore, as the working platform is moved from the stowed position to the operational position, the spring element is compressed, and this therefore requires a maintenance person operating the working platform to apply an additional force, sufficient to compress the spring element. This upwards force, transmitted by the tension member as the spring element is compressed, acts against the weight of the working platform and therefore damps the downwards motion of the working platform. This is advantageous since a sudden drop of the working platform could cause damage to the mechanism suspending the working platform and could cause harm to a maintenance person operating the working platform.
In the examples in which the counterforce generator is a hoisting device, it will be understood by the skilled person that the hoisting device may be any suitable device which is able to alter the length of the suspending portion as described, i.e. the hoisting device is a device which is configured to gather in (or out) or wind in (or out) the length of the tension member, so as to alter the length of the suspending portion.
The hoisting device may, for example, comprise an electrical motor arranged to wind the tension member around a collector (such as a drum). In some examples, the hoisting device may comprise a gas spring arranged to alter the length of the suspending portion. In some examples, the hoisting device may comprise a reduction gear assembly, or any other suitable mechanical device operable to alter the length of the suspending portion. In any of these examples, the hoisting device may be operated automatically or manually.
In some examples, in addition or alternatively, the hoisting device is rotationally driven to alter the length of the suspending portion e.g. thereby acting to hoist the working platform between the stowed position and the operational position. This allows rotational motion (applied automatically or by a maintenance person) to be converted into a relative shortening (or lengthening) of the suspending portion of the tension member, which thereby results in the working platform being lifted towards the stowed position, or lowered towards the operational position.
In some examples, in addition or alternatively, the hoisting device comprises a worm screw and a sliding member configured to slide along the worm screw when the worm screw is rotationally driven. The tension member is connected to the sliding member, such that when the sliding member moves the length of the suspending portion is altered. For example, as the worm screw is rotated, the sliding member moves the tension member and alters the length of the suspending portion. In at least some examples, the tension member is connected to the sliding member via one or more deflectors. Optionally, the deflectors may be deflection sheaves, for ease of running of the tension member. In at least some examples, the one or more deflectors are arranged to at least partially wind up the tension member as the sliding member moves in a first direction, thereby shortening the length of the suspending portion. The sliding member may be a worm gear in at least some examples. An end of the tension member may terminate at the sliding member.
The sliding member may comprise a hole, sized to receive the worm screw. The hole may comprise a plastic ring. The plastic ring may be self-lubricating. The hoisting device may further comprise an elongate rod, parallel to the worm screw and arranged to pass through the sliding member, wherein the sliding member is configured to slide along the elongate rod. This helps to provide stability to the hoisting device.
In some examples, in addition or alternatively, the pitch angle of the worm screw is 8 mm or less. This helps to make the worm screw self-locking at small increments of movement, such that the worm screw (hence the sliding member and therefore the working platform) will not move unless further force is applied to the worm screw to alter the length of the suspending portion again.
In one or more examples wherein the hoisting device is rotationally driven, the hoisting device may be driven directly, e.g. using a motor as a rotational drive. The motor may be operated automatically or manually. For example, the motor may be provided by a drill that is manually operated to drive the hoisting device (e.g. using a drill to turn the worm screw in some examples). The use of a drill reduces the exertion required by the maintenance person.
In one or more other examples, the hoisting device may be driven indirectly, e.g. using a crank connected to a rotating drive shaft. In at least some examples where the hoisting device comprises a worm screw, as discussed above, the hoisting device may further comprise a crank arranged to drive rotation of the worm screw. The crank may not be a permanent part of the hoisting device, but rather may be a separate tool stored at a location within the elevator system, for example under the working platform or in a cabinet on a landing floor of the elevator system. A crank provides a simple mechanism by which a maintenance person is able to actuate the hoisting device, in particular when standing in the elevator car below the working platform. Furthermore, the use of a crank is advantageous since cranks are often provided as a standard elevator maintenance tool and are often stored within the elevator car and hence are likely to be easily accessible to a maintenance person.
Normally a crank is connected to a rotating drive shaft at 90°. However, it has been recognised than when a person is standing below the working platform to operate the crank, it may be desirable for the crank to extend at an angle of more than 90°. This means that the crank does not hang down and potentially hit a user, as well as making it easier to operate. In at least some examples, the crank is arranged to extend at an angle of between 120° and 150° from the axis defined by the worm screw, and optionally at an angle of around 135°. This helps to protect the technician from harm and provides a good angle of approach for operating the crank. In order to prevent the crank from hanging down at an angle of 90° from the axis of the worm screw, the hoisting device may comprise a bracket arranged to limit the angle at which the crank extends.
More generally, manual actuation is desirable when a maintenance person is working in the car and thus in various examples the hoisting device may be manually actuatable. This means that a maintenance person can autonomously control the raising and/or lowering of the working platform.
According to a third aspect of the present disclosure there is provided an elevator system comprising an elevator car according to any of the examples disclosed herein, further comprising a main counterweight and one or more ropes or belts connected between the elevator car and the main counterweight.
Certain preferred examples of this disclosure will now be described, by way of example only, with reference to the accompanying drawings, in which:
As seen in
A side view of some of the elevator car components, showing the extendable suspension arrangement 8a, but omitting the outer structure of the elevator car 1, is shown in
As can be seen in
Each connection plate 10a, 10b comprises a pivot point 28a, 28b. The first connection plate 10a and the second connection plate 10b of the extendable suspension arrangement 8a (and similarly the extendable suspension arrangement 8b) are attached together at their respective pivot points 28a, 28b so as to rotate relative to each other about this shared pivot point 28a, 28b. As can be seen, the pivot point 28a, 28b is located centrally between the first connection point 16a, 16b and the second connection point 18a, 18b, both along the sliding direction, and perpendicular to the sliding direction. As the first connection plate 10a rotates relative to the second connection plate 10b, the sliding directions of each corresponding set of first and second arm members 12a, 12b, 14a, 14b likewise rotate about the shared pivot point 28a, 28b. This can be appreciated by comparing
The elevator car 1 optionally further includes a cover panel 30, which is configured to cover the working platform 6 when the working platform 6 is in the stowed position, as shown in
As the working platform 6 is moved between the operational position (seen in
By connecting the first and second arm members 12a, 12b, 14a, 14b slidably to the connection plates 10a, 10b, 10c, 10d with an offset between the first and second connection points 16a, 16b, 18a, 18b, an extendable suspension arrangement 8a is provided which has both a long range of extension between the stowed and operational positions, and also a compact footprint when not extended.
When the working platform 6 is in the operational position, as shown in
As the working platform 6 is moved from the operational position (seen in
When the working platform 6 is in the stowed position, as shown in
The arrangement of the connection plates 10a, 10b and first and second arm members 12a, 12b, 14a, 14b is shown in more detail in the view of
As shown, the exemplary extendable suspension arrangement 8a includes a first arm member 12a, 12b, having a slot 20a, 20b, and a second arm member 14a, 14b, having a second slot 22a, 22b. Each connection plate 10a, 10b comprises four projections, 16a, 16b, 18a, 18b, 24a, 24b, 26a, 26b. The projections 16b, 18b, 24b and 26b are visible only from their rear side in the view shown in
These two “sets” are shown more clearly in a blown-apart view in
The first projection 16a forms a first connection point which is fixed relative to the connection plate 10a. The first projection 16a together with the second projection 24a defines a sliding direction 13a for the first arm member 12a. Similarly the first projection 18a forms a second connection point which is also fixed relative to the connection plate 10a, and together the first and second projections 18a, 26a define a sliding direction 13a for the second arm member 14a, which is parallel to the sliding direction 13a of the first arm member 12a. This ensures that the first arm member 12a and the second arm member 14a do not converge as they slide.
The sliding direction 13a is seen more clearly in
The total offset 15a is made up of two different components. There is a first offset component 17a, which is an offset along a direction that is perpendicular to the sliding direction 13a of the first and second arm members. The offset 17a along this direction allows the first and second arm members to slide along their lengths without contacting each other. There is also a second offset component 19a, which is an offset along the sliding directions 13a. The offset 19a along the sliding directions 13a increases the total length of the extendable suspension arrangement when both the first arm member and the second arm member are fully “extended” i.e. slid as far as possible away from each other.
The first and second connection points 16a, 18a are fixed relative to the connection plate 10a, so the sliding direction 13a is constant with respect to the connection plate 10a. However, as described above, the connection plate 10a is arranged to pivot around the pivot point 28a as the extendable suspension arrangement extends or contracts, so that as the working platform is moved between the stowed and operational positions, the connection plate 10a rotates. Therefore, during this movement, the sliding direction 13a itself rotates with respect to the frame of reference of the elevator car 1.
As described above, in some examples, the elevator car further comprises a counterforce generator, configured to provide a counterforce acting against the weight of the working platform, and a tension member.
In a first set of examples, as shown in
When the working platform 6 is in the stowed position, as shown in
Once the working platform 6 is in the operational position, as shown in
The working platform 6 is connected to each of the counterweights 120 by a tension member 124, in this example a rope, as seen most clearly in
Thus, the weight of the counterweights 120 generates a counterforce that is transmitted by the tension member 124 and acts to apply an upwards vertical force to hoist the working platform 6 towards the stowed position. In some examples, the weight of the counterweights 120 provides a counterforce approximately equal to the force acting downwards on the working platform due to its weight. In some examples, the weight of the counterweights 120 provides a counterforce which is slightly larger than the downwards force acting on the working platform 6 due to its weight. As a result of this, absent any additional forces, the working platform 6 is automatically hoisted to the stowed position. When a maintenance person moves the working platform 6 from the stowed position to the operational position, he or she must then place an additional weight, for example a toolbox, or apply their own weight, to keep the working platform 6 in the operational position. Alternatively, or in addition, there may be a mechanism for holding the working platform 6 in the operational position. Additionally shown in
The arrangement of the counterweights 120 in the surrounding structures 122 is shown in more detail in
In the example seen in
A second example is shown in
As the working platform 6 is moved down between the stowed position and the operational position, as shown in
As shown in
Although, in this example, the first end of the tension member 124 is connected to a spring element 140 which is attached to the working platform 6, with the second end attached to a point 156 which moves relative to the working platform 6 as the working platform 6 is moved down in the elevator car 1, alternatively, the spring element 140 could be attached to a fixed structure within the elevator car 1, and the second end of the tension member 124 could be connected to the working platform 6. For example, the spring element 140 could be attached to the support frame 4 or elsewhere above the ceiling of the elevator car 1. This would still provide compression of the spring element 140, and hence a counterforce, as the working platform 6 is moved from the stowed position to the operational position, and the tension member 124 could still be arranged to hoist the working platform 6 in the upwards vertical direction.
As a result of the arrangement described above, the spring element 140 provides a counterforce as the working platform 6 is moved downwards into the operational position, due to the compression of the spring element 140. This damping effect can make it safer for a maintenance person to handle the working platform 6. Then, once the working platform 6 is in the operational position, this counterforce is transmitted by the tension member 124, to hoist the working platform 6 back towards the stowed position. In some examples, the counterforce provided by the spring element 140 could be less than or approximately equal to the downward force acting on the working platform 6 due to its weight, so that once moved to the operational position it tends to stay there. In other examples, the counterforce provided by the spring element 140 may be larger than the downward force acting on the working platform 6 due to its weight, such that once moved to the operational position, the working platform 6 will tend to move back upwards to the stowed position unless an additional weight, such as a toolbox, or a maintenance person, is placed on the working platform 6.
In yet other examples, as shown in
Each tension member 216a, 216b is connected to the support frame 4 at a first end of the respective tension member 216a, 216b. The second end of each tension member 216a, 216b is connected to a hoisting device 218 according to the present disclosure, as shown in
The sliding member 222 includes a hole which is configured to receive the worm screw and act as a worm-gear i.e. convert rotational motion of the worm screw into longitudinal motion of the sliding member 222 along the worm screw 220. The hole which receives the sliding member 222 is a plastic self-lubricating ring comprising grooves, which provide the worm-gear mechanism. This allows for easy movement of the sliding member 222 along the worm screw 220.
The hoisting device 218 also includes a first elongate rod 226 and second elongate rod 228. The sliding member 222 is arranged to slide along these rods 226, 228 as it moves along the worm screw 220. These rods 226, 228 are smooth so that the sliding member 222 can slide smoothly along them, as it moves, but help to provide stability to the sliding member 222 and prevent it from twisting.
The hoisting device 218 also includes a first deflection sheave 224a and a second deflection sheave 224b. As shown, when the working platform 6 is in the operational position, the sliding member 222 is close to a first end 234 of the worm screw, the end which is nearer to the first and second deflection sheaves 224a, 224b. The first end 234 is also nearer to the end connection 232. When the sliding member 222 is at this first end, very little of the tension members 216a, 216b, is passing back and forth between the respective deflection sheaves 224a, 224b and the sliding member 222, and therefore the remaining length of the tension members 216a, 216b i.e. the length of the suspending portion 217a, 217b (not shown in
The hoisting device 218 furthermore includes a third deflection sheave 236a and a fourth deflection shave 236b. These deflection sheaves 236a, 236b direct the tension members 216a, 216b towards the outer edges of the working platform 6, to intersection points 238a, 238b. At these intersection points, the respective tension members 216a, 216b pass through the working platform 6. The portion of each tension member 216a, 216b which is the other side of the intersection point 238a, 238b (not shown) is the suspending portion 217a, 217b.
Although the examples described above in relation to
As shown in
The ropes and/or belts 107 engage the machine 111, which is part of an overhead structure of the elevator system 101. The machine 111 is configured to control movement between the elevator car 1 and the main counterweight 105. The position reference system 113 may be mounted on a fixed part at the top of the elevator hoistway 117, such as on a support or guide rail, and may be configured to provide position signals related to a position of the elevator car 1 within the elevator hoistway 117.
The controller 115 is located, as shown, in a controller room 123 of the elevator hoistway 117 and is configured to control the operation of the elevator system 101, and particularly the elevator car 1. For example, the controller 115 may provide drive signals to the machine 111 to control the acceleration, deceleration, levelling, stopping, etc. of the elevator car. The controller 115 may also be configured to receive position signals from the position reference system 113 or any other desired position reference device. When moving up or down within the elevator hoistway 117 along guide rail 109, the elevator car 1 may stop at one or more sets of landing doors 125 as controlled by the controller 115. Furthermore, the controller 115 may be used to drive the elevator car 1 to any position in the hoistway 117 where a maintenance person seeks sight of or access to components in the hoistway 117. Once the elevator car is safely held at such a position, a maintenance person riding in the car may deploy the working platform as already described above. Although shown in a controller room 123, those of skill in the art will appreciate that the controller 115 can be located and/or configured in other locations or positions within the elevator system 101.
In one or more examples of the present disclosure, the elevator car 1 has relatively small dimensions, for example a car depth of 800 mm and a car width of 800 mm.
It will be appreciated by those skilled in the art that the disclosure has been illustrated by describing one or more specific aspects thereof, but is not limited to these aspects; many variations and modifications are possible, within the scope of the accompanying claims.
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