The present application claims priority to European Application No. 20216580.9 filed with the Patent Office of Europe on Dec. 22, 2020 and entitled “ELEVATOR COUNTERWEIGHT ASSEMBLY FOR ENERGY RECOVERY AND CORRESPONDING ELEVATOR SYSTEM,” which is incorporated herein by reference in their entirety for all purposes.
Various example embodiments relate generally to a system and a device for energy recovery. The invention applies in particular to the area of elevators.
Elevator systems typically comprise a cabin and a counterweight, both being guided in an elevator shaft in opposite directions. Both the cabin and counterweight are mechanically connected by one or more hoist ropes, for example steel ropes, slung over a grooved drive sheave the axle of which is connected to a gear box and an electrical motor in order to enable rotation of the drive sheave at a desired speed an into the right direction. The counterweight may have a mass approx. equal to that of the cabin, to which about half the maximum load of the cabin is added.
The energy consumption required by the elevator system to move the cabin up and down depends among other things on the relative weight of the cabin and its load (i.e. its occupancy) compared to the counterweight.
According to an embodiment of the invention, an elevator counterweight assembly is provided. This assembly comprises:
The counterweight comprises mechanical and electrical components allowing energy recovery when the counterweight moves. Electrical power generation and storage modules are housed in the counterweight and thus replace inert weight used in conventional counterweights.
According to an embodiment, said at least one mechanism for converting linear motion into rotatory motion comprises one among a bevel gear or a worm gear, wherein a first axis of said bevel gear or said worm gear is mechanically connected to a shaft of said at least one electric generator so as to induce a rotatory motion of said shaft of said at least one electric generator when said first axis rotates.
According to an embodiment, a second axis of said bevel gear or worm gear is connected to a wheel such that a rotation of said wheel induces rotation of said second axis, said wheel being adapted to be in contact with a surface parallel to a direction of motion of said assembly, so that said wheel rotates when said assembly is in motion.
According to an embodiment, said surface is part of, or fixed to, a mechanical guide for said assembly, for guiding the assembly in its linear motion.
According to an embodiment, said accumulator module comprises at least one among: at least one super capacitor; at least one ultra-capacitor; at least one battery.
According to an embodiment, said power transfer module comprises at least one among:
According to an embodiment, the assembly further comprises a frame for holding said electrical energy generator module and said accumulator module, the size of said frame being adjustable according at least one dimension.
According to an embodiment, said electrical energy generator module comprises at least one plurality of generators, the shafts of said at least one plurality of generators being mechanically connected to form an alignment such that rotating the shaft of one generator induces rotation of the shaft of the other generators of said plurality of generators, wherein at least one shaft of the generators of said alignment is connected to one of said at least one mechanisms for converting a linear motion of said assembly into a rotatory motion.
According to an embodiment, said alignment of generators is arranged along a direction which is parallel or orthogonal compared to the intended direction of motion of said assembly.
According to an embodiment, the assembly further comprises a plurality of alignments of generators arranged along parallel and/or orthogonal directions.
According to an embodiment, respective mechanisms for converting a linear motion into a rotatory motion are provided at a first and a second shaft respectively at each extremity of an alignment of generators.
According to an embodiment, the assembly further comprises at least one among: means for engaging and disengaging an element of said at least one mechanism for converting a linear motion of said assembly into a rotatory motion; a switch for opening and closing an electrical circuit for connecting and disconnecting all or part of the generators of said energy generator module from said accumulator module.
According to an embodiment, said mechanism for converting a linear motion of said assembly into a rotatory motion comprises as part of a chain of transmission of motion at least one among a kinetic flywheel module and a continuously variable transmission module.
According to an embodiment of the invention, an elevator system is provided, comprising:
Rope means can comprise one or more among: one or more ropes, one or more belts, one or more cables, one or more chains.
Example embodiments will become more fully understood from the detailed description given below and the accompanying drawings, which are given by way of illustration only and thus are not limiting of this disclosure.
Various example embodiments will now be described more fully with reference to the accompanying drawings in which some example embodiments are shown.
Detailed example embodiments are disclosed herein. However, specific structural and functional details disclosed herein are merely representative for purposes of describing example embodiments. The example embodiments may be embodied in many alternate forms and should not be construed as limited to only the embodiments set forth herein. Accordingly, while example embodiments are capable of various modifications and alternative forms, the embodiments are shown by way of example in the drawings and will be described herein in detail. It should be understood, however, that there is no intent to limit example embodiments to the particular forms disclosed.
According to a variant embodiment, the energy generator module may comprise additional sub-modules. For example, the linear-to-rotary motion conversion mechanism 21 may be connected to a step-up gear box to increase the speed of rotation of the generator shaft compared to the output of the linear-to-rotary motion conversion mechanism 21. According to another variant embodiment, the linear-to-rotary motion conversion mechanism 21 may also or in addition be connected to the generator shaft through a continuously variable transmission, to provide a substantially constant speed of rotation to the generator shaft. According to yet another variant embodiment, which may be used in conjunction with other embodiments above, a kinetic flywheel is placed in the chain of elements providing the rotary motion to the generator. The function of the flywheel is to store energy when being rotated by another element of mechanism 21 (e.g. the output axis of the bevel gear or the worm gear that will be described later in conjunction with
The accumulator module comprises a battery management unit 23 which controls charging and discharging of accumulator elements. According to the example embodiment of
According to a variant embodiment, the accumulator comprises both capacitors and batteries.
Battery management unit 23 comprises a processor running software for controlling the capacitors and/or batteries. It determines the available accumulator elements and assesses the efficiency level of each element with regard to the required needs. For example, capacitors may typically charge and discharge more rapidly than batteries, if both types of elements are available. The battery management system may thus decide to prioritize capacitors as its primary charge, respectively discharge elements, compared to batteries, relying on the latter only if the former are fully charged, respectively discharged.
According to a variant embodiment, the battery management unit discharges capacitor accumulator elements into battery elements.
The diagram of
When power is transferred to the elevator main motor itself, battery management unit 23 may determine how accumulator elements are used as a function of information concerning elevator operation. Such information may include one or more of the following: the number of elevator calls to be answered, the distance for the elevator to travel to answer a call, the load of the cabin. Such information may be provided to the battery management unit 23 by control unit 6. For short runs with limited load, the battery management may prioritize capacitor elements, whereas for longer runs with high load, it may prioritize battery elements. Joint use of both batteries and capacitors can thus be optimized. Simulations have shown that for a travel of 30 to 50 floors the efficiency reaches about 66% of the spent mobility energy, whereas for buildings of 20 floors, the efficiency drops to 25%.
According to a non-limiting exemplary embodiment, the counterweight accumulator elements comprise super-capacitors such as the “NAWACap Power” capacitors developed by the company NAWA Technologies. These can harvest and store a maximum energy produced during short sessions (e.g. the energy produced by the motion between two consecutive floors, many times over), are well suited for the application described herein. Their large number of charge-discharge cycles is well suited to elevator systems and limits maintenance requirements.
According to a variant embodiment, the battery management unit 23 transfers power from the accumulator module to the elevator main motor as a function of the charge level of the accumulator module. Priority is given to the elevator main motor. E.g. if the accumulator module charge level is below a threshold, power is transferred only to the elevator. Above the threshold, power is transferred to other sinks, such as the power grid. For this purpose, transfer module 26 and sink 27 may for example comprise a first set of respective induction mats (or contacts) for transferring power to the motor and second set of respective induction mats (or contacts) for transferring power to other applications, such as the grid, with the battery management unit 23 controlling the activation of the induction mats or contacts on the side of the transfer module, as required. According to one embodiment, such a charge level may for example be 85% for batteries.
According to a variant embodiment, the accumulator module is used solely to power the elevator main motor and this functions in a ‘closed loop’.
The elevator system also comprises conversion circuitry to convert the DC power provided by the accumulator elements to one or more sinks, e.g. when the accumulator elements provide power to the elevator main motor, the conversion circuitry may generate three-phase voltage. This conversion circuitry is not illustrated in the figures. Per se, power conversion circuitry is known to the Person Skilled in the Art and won't be described in more detail.
According to a variant embodiment, transfer module 26 comprises electrical contacts which cooperate with electrical contacts of sink 27 to discharge the accumulator elements.
According to a non-limiting exemplary embodiment, the energy stored in the battery is discharged through either induction mats or probes that align or interlock with the top or bottom of counterweight to allow ease of discharge at given positions in the elevator shaft, another non-limiting exemplary embodiment being that the counterweight discharges electrical current through connected travelling cables attached to the underside of the counterweight. In this case, the cables can be connected to the drive motor/drive board to power these components. Accumulated energy will be fed through the battery management system located on said counterweight (noting that according to another non-limiting exemplary embodiment, the battery management system is located within the shaft or the elevator motor room). According to a non-limiting exemplary embodiment, the energy stored in the battery is discharged using the Hall effect at various locations along the vertical track.
According to a variant embodiment, frame 10 of counterweight 3 is adjustable in size according at least one direction. Frame 10 may also be referred to as a sling. Adjustment of the size allows taking into account different combinations of energy generator modules, accumulator modules and weights.
According to a variant embodiment, the frame is adjustable along the direction of motion of the counterweight 3. For this purpose, according to one example, the frame may comprise an upper frame element and a lower frame element. The upper frame element comprises an upper bar and two lateral bars respectively fixed to each end of the upper bar, to form an inverted U when in functioning position. The upper bar is destined to be attached to rope 5. The lower frame element comprises a lower bar and two lateral bars respectively fixed to each end of the lower bar, to form a U when in functioning position. Respective lateral bars of each of the upper and lower frame elements are destined to be fixed to form a rectangular frame. Before being fastened to each other, a pair of corresponding lateral bars may slide relative to each other so that a rectangular frame of adjustable size along the intended direction of motion is formed. Corresponding lateral bars may be fastened using appropriate means. For example, holes may be formed along the length of the lower frame element lateral bars at different positions corresponding to the different lengths of frame 10. Holes are also provided towards the extremity of the lateral bars of the upper frame element away from the upper bar. The lateral bars of the upper frame element and the lateral bars of the lower frame element are positioned so that the appropriate length of frame 10 is obtained and then fastened using fastening means such as bolts and nuts, with the bolts being placed through corresponding holes of a pair of corresponding lateral bars. Other interlocking means between corresponding lateral bars may be provided.
According to another variant embodiment, the frame 10 is adjustable in width, e.g. to accommodate different shaft widths and/or different spacing of the counterweight guides 7a and 7b.
Placing an energy generator module and accumulator module in the counterweight adds to the functionality of the latter. Inert weight is replaced with the weight of components having a utility in the frame of an elevator system.
According to an embodiment, the wheel 40 has a radius of 5 to 15 cm. At a speed of 5 m/s, wheel 40 then rotates between approx. 1000 and 3000 rpm. As an example, considering the embodiment of
According to a numerical example taking into consideration much lighter generators than in the previous example, e.g. weighing 0.5 kilograms, and considering a speed of 3000 rpm and a 90% mechanical efficiency, these may produce 20 W each. With ten such generators per row (considering the embodiment of
The above embodiments concern a counterweight that moves along a vertical path. The principles described herein may easily be adapted to paths that are not vertical, e.g. to oblique paths, provided that the wheel of mechanism 21 can remain in contact with a surface in order to rotate when the counterweight moves along the path.
Number | Date | Country | Kind |
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20216580.9 | Dec 2020 | EP | regional |