This disclosure relates generally to a clamping jaw for use with an elevator and, more particularly, to a safety gear clamping jaw for use with an elevator.
Clamping jaws used for applying a clamping or braking force to a guide rail for elevator arrangements are generally known in the art. Through rotation of lever arms or jaws positioned adjacent the guide rail, the lever arms may apply the clamping or braking force to the guide rail. These pre-existing clamping jaws often include various components that create a high mass, slow-moving arrangement. During operation of a high speed elevator, it is necessary that the clamping jaws are capable of quickly and efficiently applying a clamping or braking force to the guide rail of an elevator arrangement to decelerate or stop the elevator. Due to the high speeds experienced by the elevators, any small delay in applying the clamping or braking force can result in an extended distance that the elevator will travel until the elevator is slowed or stopped. Pre-existing clamping jaws, however, are often heavy units that include long lever arms used to effect the clamping or braking force of the clamping jaw. Due to the heavy mass and the slow movement of these clamping jaws, the clamping jaws are not well suited for the quick response time necessary for high speed elevators.
For elevators with very high mass and high passenger capacity, the clamping or braking force from the safety gear must be very high as well. This often requires large and heavy components (castings, weldments, wedges, springs, etc.) that can create such a large clamping or braking force. Therefore, minimizing space requirements and component masses are desirable for high speed elevator applications. Also, it is desirable for high speed elevators to minimize the masses of moving components within the clamping mechanism to reduce acceleration stresses and mechanism overshoot that can occur during safety gear activation. Mechanism overshoot can lead to chattering of the safety wedges of the clamping device. The chattering can cause reduced performance of the safety gear and can cause damage to safety gear components. Pre-existing clamping jaws, however, are unable to provide such features to alleviate these problems concerning elevators and, in particular, high speed elevators.
An example of one such preexisting clamping jaw configuration is disclosed in U.S. Pat. No. 1,929,680 to Dunlop, incorporated herein by reference in its entirety. The quick acting safety grip is activated upon a rope unspooling from a drum located on the safety grip. The drum in turn rotates a screw housed in the safety grip that pushes a cam member between two rollers disposed on each end of a pair of clamping jaws. The cam member is pushed along the rollers, causing the proximal ends of the clamping jaws to separate from one another while causing the distal ends of the clamping jaws to apply a clamping force to a guide rail of the elevator. This safety grip is actuated upon a governor unspooling the rope from the drum, thereby causing the cam member to be pushed against the rollers of the clamping jaws. The safety grip requires a pull force from the governor to generate the clamping force to stop the elevator and to stay engaged after initial activation of the safety grip. Further, the clamping force is not directly adjustable. It can only be adjusted by changing the pull force of the governor. The clamping force may also fluctuate due to a lower governor pull force due to wear of the governor parts. Therefore, the deceleration rate of the elevator may not be constant. Further, due to the high masses of the components in the safety grip, the safety grip is not suited for use in high speed elevators. The high activation delay time creates dangerous and unsafe operating conditions for high speed elevators.
In view of the foregoing, a need exists for a clamping jaw with low mass components that provides a high clamping or braking force to a guide rail of an elevator. A further need exists for a clamping jaw that permits adjustment of the clamping or braking force based on the capacity and speed of the elevator. A further need exists for a clamping jaw that applies a constant clamping or braking force to the guide rail of the elevator so as to provide a constant rate of deceleration. A further need exists for a clamping jaw that has a short activation delay time that enables use of the clamping jaw on a high speed elevator.
In accordance with one aspect, a safety clamping jaw includes at least one lever arm, a wedge member provided on a first end of each lever arm, a roller provided on a second end of each lever arm, a cam member provided between the rollers, and a resilient member bearing against the cam member. Upon activation of the clamping jaw, each roller may push the cam member in a direction towards the resilient member, thereby compressing the resilient member.
The at least one lever arm may include a first lever arm and a second lever arm. The cam member may include a first angled surface and a second angled surface. The roller provided on the first lever arm may bear against the first angled surface and the roller provided on the second lever arm may bear against the second angled surface. The resilient member may include a spring. A retaining member may extend through the at least one lever arm, the cam member, and the resilient member to hold the clamping jaw together. Each wedge member may include a first end and a second end. The first end of each wedge member may have a larger cross-sectional area than the second end of each wedge member. Each lever arm may be rotatable about a pivot point provided on each corresponding lever arm. All of the lever arms may be rotatable about a same pivot point. At least one lever arm may be fixed relative to the safety clamping jaw and at least one lever arm may be rotatable about a pivot point. A roller bearing may be positioned on a first end of each lever arm. Each roller bearing may be positioned between the first end of each lever arm and each wedge member positioned on the first end of each lever arm. Each wedge member may include a high friction material.
In accordance with another aspect, an elevator arrangement includes at least one guide rail, and at least one safety clamping jaw provided adjacent each guide rail. The at least one safety clamping jaw may include at least one lever arm, a wedge member provided on a first end of each lever arm, a roller provided on a second end of each lever arm, a cam member provided between the rollers, and a resilient member bearing against the cam member. Upon activation of the at least one clamping jaw, each roller pushes the cam member in a direction towards the resilient member, thereby compressing the resilient member.
The at least one lever arm may include a first lever arm and a second lever arm. The cam member may include a first angled surface and a second angled surface. The roller provided on the first lever arm may bear against the first angled surface and the roller provided on the second lever arm may bear against the second angled surface. The resilient member may include a spring. A retaining member may extend through the at least one lever arm, the cam member, and the resilient member to hold the clamping jaw together. Each wedge member may include a first end and a second end. The first end of each wedge member may have a larger cross-sectional area than the second end of each wedge member. Each lever arm may be rotatable about a pivot point provided on each corresponding lever arm. All of the lever arms may be rotatable about a same pivot point. At least one lever arm may be fixed relative to the safety clamping jaw and at least one lever arm may be rotatable about a pivot point. A roller bearing may be positioned on a first end of each lever arm. Each roller bearing may be positioned between the first end of each lever arm and each wedge member positioned on the first end of each lever arm. Each wedge member may include a high friction material.
In accordance with a further aspect, a method of decelerating an elevator arrangement using a safety clamping jaw includes the steps of providing an elevator arrangement, the elevator arrangement including at least one guide rail and at least one safety clamping jaw provided adjacent each guide rail, the at least one safety clamping jaw including at least one lever arm, a wedge member provided on a first end of each lever arm, a roller provided on a second end of each lever arm, a cam member provided between the rollers, and a resilient member bearing against the cam member; moving each wedge member in a direction substantially parallel to each corresponding guide rail to bring each wedge member in contact with each corresponding guide rail, thereby clamping each wedge member against each corresponding guide rail. A further step may include rotating the lever arms relative to one another; pushing the rollers along a length of the cam member. A further step may include pushing the cam member against the resilient member. A further step may include compressing the resilient member.
Further details and advantages will be understood from the following detailed description read in conjunction with the accompanying drawings.
For purposes of the description hereinafter, spatial orientation terms, as used, shall relate to the referenced embodiment as it is oriented in the accompanying drawings, figures, or otherwise described in the following detailed description. However, it is to be understood that the embodiments described hereinafter may assume many alternative variations and configurations. It is also to be understood that the specific components, devices, features, and operational sequences illustrated in the accompanying drawings, figures, or otherwise described herein are simply exemplary and should not be considered as limiting.
The present disclosure is directed to, in general, a clamping jaw for an elevator and, in particular, to a high speed safety gear clamping jaw for a high-speed elevator. Certain preferred and non-limiting aspects of the components of the clamping jaw are illustrated in
With reference to
As shown in
With continued reference to
The resilient member 54 may include the first end positioned in the first recess 42 of the cam member 36 and a second end that bears against a plate member 56. The plate member 56 may include an aperture through which the shaft 52 of the retaining member 46 may be inserted. In one aspect, the plate member 56 may be circular. It is to be understood, however, that the plate member 56 may be of any alternative shape, such as trapezoidal, triangular, or oval-shaped. The resilient member 54 may be positioned in between the cam member 36 and the plate member 56. During operation of the clamping jaw 10, as the cam member 36 is moved towards the plate member 56, the resilient member 54 may be compressed. An adjustment nut 58 may be threadedly fastened to an end of the shaft 52 of the retaining member 46. The adjustment nut 58 may be rotated to either push the plate member 56 closer to the cam member 36 or move the plate member 56 away from the cam member 36. By using the retaining member 46 and the adjustment nut 58, the first and second lever arms 12, 14, the cam member 36, the resilient member 54, and the plate member 56 may be held together as a unit to form the clamping jaw 10. The adjustment nut 58 may be adjusted to tighten the components of the clamping jaw 10 together at different positions.
With reference to
As explained with reference to
With reference to
A cam member 120 may be provided in the clamping jaw 100 and may include a first angled surface 122 and a second angled surface 124. The first roller 116 may bear against and move along the first angled surface 122 of the cam member 120. The second roller 118 may bear against and move along the second angled surface 124. A first end of a resilient member 126 may be provided against a surface of the cam member 120. A plate member 128 may be positioned against the resilient member 126 at a second end of the resilient member 126 opposite the cam member 120. A retaining member 130 may extend through the first and second lever arms 102, 104, through the cam member 120, through the resilient member 126 and through the plate member 128. An adjustment nut 132 may be threadedly attached to an end of the retaining member 130 to hold the components of the clamping jaw 100 together. The adjustment nut 132 may be rotated in one direction to tighten the components of the clamping jaw 100 together or rotated in an opposite direction to loosen the components of the clamping jaw 100.
With continued reference to
With descriptions of various embodiments of the clamping jaw 10, 100 previously described, the operation and method of use of the clamping jaw 10, 100 is now described with reference to
During operation of the elevator arrangement, as the elevator arrangement is moved upwards or downwards after passengers have entered or exited the elevator, the clamping jaw 10 is positioned in the first position to allow the clamping jaw 10 to move along the guide rail 64. When the elevator arrangement is signaled for a stop or exceeds a predetermined maximum traveling speed, a governor activation member (not shown) is triggered to pull or push the first and second wedge members 60, 62 in an upwards direction relative to the guide rail 64. The governor activation member may be connected to the first and second wedge members 60, 62 in any number of ways, including pins, wire ropes, welding, fasteners, or formed as an integral part of the first and second wedge members 60, 62. It is also to be understood that the governor activation member may be positioned so as to push the first and second wedge members 60, 62 upwards relative to the guide rail 64 when the governor activation member is triggered. In one aspect, the governor activation member may be an over-speed governor activation member configured to automatically pull or push the first and second wedge members 60, 62 when the elevator arrangement exceeds a predetermined traveling speed.
As the first and second wedge members 60, 62 are pulled or pushed upwards by the governor activation member, the first and second wedge members 60, 62 slide upwards in the first and second roller bearings 70, 72. The first and second roller bearings 70, 72 may also move upwards relative to the first and second lever arms 12, 14 along extension members 82, 86. As the first and second wedge members 60, 62 continue to be pushed/pulled upwards in a direction parallel to the guide rail 64, the bearing surfaces 66, 68 of the first and second wedge members 60, 62, respectively, begin to contact the guide rail 64 of the elevator arrangement. As the larger bottom portions of the first and second wedge members 60, 62 are moved further upwards relative to the guide rail 64, a high clamping or braking force is applied to the guide rail 64 to effect a deceleration in the speed of the elevator arrangement. Due to high frictional forces generated between the wedge members 60, 62 and the guide rail 64, the elevator arrangement may experience a reduction in traveling speed. The first and second wedge members 60, 62 are pushed/pulled upwards until the desired deceleration of the elevator's arrangement is achieved. The high frictional surfaces of the bearing surfaces 66, 68 of the first and second wedge members 60, 62 assist in decelerating the elevator arrangement by creating high frictional forces between the first and second wedge members 60, 62 and the guide rail 64.
As the larger bottom portions of the first and second wedge members 60, 62 begin to contact the guide rail 64, the first and second wedges 60, 62 push the first and second lever arms 12, 14 outwards relative to the guide rail 64. The first and second lever arms 12, 14 rotate about the first and second pivot points 16, 18. The further upwards the first and second wedge members 60, 62 are pushed/pulled, the further the first and second lever arms 12, 14 are pushed outwards relative to the guide rail 64. In this aspect, the first and second wedge members 60, 62 push the outer body members 20, 24 of the first and second lever arms 12, 14, respectively, outwards relative to the guide rail 64.
As the first and second lever arms 12, 14 are rotated, the first and second rollers 28, 32 are moved inwards relative to the clamping jaw 10 along the first and second angled surfaces 38, 40, respectively, of the cam member 36. While the first and second rollers 28, 32 are moved along the first and second angled surfaces 38, 40, respectively, of the cam member 36, the cam member 36 is moved in an outer direction towards the resilient member 54 so as to compress the resilient member 54. The further the first and second rollers 28, 32 are moved inwards along the first and second angled surfaces 38, 40, the further the cam member 36 is pushed towards the resilient member 54 and the further the resilient member 54 is compressed. The resilient member 54 bears against the plate member 56 to allow a partial or full compression of the resilient member 54 depending on how far the cam member 36 is moved outwards. The resilient member 54 may be compressed to its pre-set value, after which all of the clamping or braking force is transferred to the first and second wedges 60, 62 to be applied to the guide rail 64. In this manner, the elevator arrangement may decelerate its speed to either reduce the traveling speed of the elevator arrangement or bring the elevator arrangement to a stop. It is also to be understood that the clamping jaw 100 of
With reference to
By using a clamping jaw 10 in this manner, several advantages are achieved in decelerating the elevator arrangement. The clamping jaw 10 may be self-locking. Therefore, after the initial activation of the clamping jaw 10 via the governor activation member, the clamping jaw 10 does not require an additional pull force from the governor activation member to generate the clamping or braking force or to stay engaged after initial activation. The clamping or braking force of the clamping jaw 10 may also be adjustable so as to allow use on any size elevator arrangement and/or guide rail. The resilient member 54 may be pre-loaded to different amounts of pressure; the size of the resilient member 54 may be altered; the first and second angled surfaces 38, 40 of the cam member 36 may be altered to different angles; and/or the size of the first and second rollers 28, 30 may be altered to create a larger or smaller clamping and braking force as is required by the elevator arrangement. A further advantage of the clamping jaw 10 is that the resilient member 54 may be pre-set at the factory where the clamping jaw 10 is manufactured so that the clamping or braking force of the clamping jaw 10 is also pre-set based on the mass and passenger capacity of the elevator arrangement. By pre-setting the clamping or braking force, a more accurate clamping or braking force may be applied to the elevator arrangement, as desired. Further, by self-locking the clamping jaw 10, the clamping jaw 10 may apply a constant clamping or braking force to the guide rail 64 after the initial adjustment from the governor activation member to effect a predictable deceleration rate for the elevator arrangement. Due to the constant clamping or braking force, the rate of deceleration for the elevator arrangement may also be constant.
Further advantages are also gained from the use of the clamping jaw 10. With pre-existing clamping jaws, a mechanical advantage for the resilient member is gained by having a long lever arm for the resilient member and a short lever arm for the wedge member, thereby multiplying the resilient member force by the ratio of lever arms. The lower the mechanical advantage seen by the resilient member, the larger the resilient member must be to produce the necessary clamping or braking force. By using the clamping jaw 10 of the present disclosure, however, a high clamping or braking force is generated through the use of the first and second lever arms 12, 14 with the first and second rollers 28, 32 and the first and second angled surfaces 38, 40 of the cam member 36 that activates the resilient member 54. The angle of the first and second angled surfaces 38, 40 may be altered to increase or decrease the mechanical advantage experienced by the resilient member 54, thereby reducing the mass and size of the resilient member and lever arm that are required for the necessary clamping or braking force. The clamping jaw 10 of this disclosure utilizes a smaller lever arm with a roller to gain the same mechanical advantage experienced with a larger lever arm by using an effectively designed angled surface for the cam member 36. In turn, the use of the clamping jaw 10 reduces the resilient member size and mass that is required to achieve the high clamping or braking force. By providing low moving mass components in the clamping jaw 10, the clamping jaw 10 is advantageous for use in a high speed elevator arrangement that preferably does not operate with heavier clamping jaws that may weigh the elevator arrangement down as it is accelerated. Further, due to the speed in which the clamping or braking force is applied after the governor activation member pulls/pushes the first and second wedge members 60, 62, the clamping jaw 10 further assists in quickly reducing the speed of a high speed elevator arrangement due to a shorter actuation response delay.
While several embodiments of the clamping jaw 10, 100 are shown in the accompanying figures and described in detail hereinabove, other embodiments will be apparent to, and readily made by, those skilled in the art without departing from the scope and spirit of the disclosure. Accordingly, the foregoing description is intended to be illustrative rather than restrictive. The invention described hereinabove is defined by the appended claims and all changes to the invention that fall within the meaning and range of equivalency of the claims are to be embraced within their scope.
Number | Name | Date | Kind |
---|---|---|---|
619227 | Rogers | Feb 1899 | A |
637396 | Lindstrom | Nov 1899 | A |
676152 | Pratt | Jun 1901 | A |
974414 | Mohnike | Nov 1910 | A |
1351827 | Barker | Sep 1920 | A |
1874754 | James | Aug 1932 | A |
1929680 | Dunlop | Oct 1933 | A |
2716467 | Callaway | Aug 1955 | A |
3762512 | McIntyre | Oct 1973 | A |
3972392 | Johnson | Aug 1976 | A |
Number | Date | Country |
---|---|---|
684190 | Jul 1994 | CH |
1106764 | Aug 1995 | CN |
101365645 | Feb 2009 | CN |
103723595 | Apr 2014 | CN |
102005053835 | May 2007 | DE |
0921332 | Jun 1999 | EP |
Number | Date | Country | |
---|---|---|---|
20160137456 A1 | May 2016 | US |