Elevator speed controller responsive to power failures

Information

  • Patent Grant
  • 6435312
  • Patent Number
    6,435,312
  • Date Filed
    Tuesday, February 20, 2001
    23 years ago
  • Date Issued
    Tuesday, August 20, 2002
    22 years ago
Abstract
A controller of an elevator for smooth speed control, using a cheap power accumulating device having a low capacity, even during a power failure. The controller has a converter, an inverter, a power accumulating device arranged between DC buses, a charging-discharging control circuit for controlling charging and discharging of the power accumulating device, a power failure detector, a current measuring instrument and a voltage measuring instrument for respectively detecting an output current and an output voltage of the inverter, a car load measuring instrument, an encoder, and a speed control circuit for controlling operation of the inverter, which has a table with required power set according to speed and car load, and calculates the power required from the table on the basis of a measured car load and a detected speed during a power failure, and also calculates speed commands for controlling the speed of the elevator within a range of discharging ability of the power accumulating device on the basis of a comparison of the output power of the inverter, the power required, and the discharging ability.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




This invention relates to a controller of an elevator of an energy saving type to which a secondary battery is applied.




2. Description of the Related Art





FIG. 10

is a view showing the basic construction of a controller for controlling the operation of an elevator by applying a conventional secondary battery thereto.




In

FIG. 10

, reference numerals


1


and


2


respectively designate a three-phase AC power source and a converter constructed by a diode, etc. and converting AC power outputted from the three-phase AC power source


1


to DC power. The DC power converted by the converter


2


is supplied to a DC bus


3


. The operation of an inverter


4


is controlled by a speed controller for controlling a speed position of the elevator and described later. A direct current supplied through the DC bus


3


is converted to an alternating current of predetermined desirable variable voltage and variable frequency and an AC motor


5


is driven so that a hoisting machine


6


of the elevator directly connected to the AC motor


5


is rotated. Thus, a rope


7


wound around the hoisting machine


6


controls elevating and lowering operations of a car


8


and a counterweight


9


connected to both ends of this rope


7


and passengers within the car


8


are moved to a predetermined stage floor.




Here, weights of the car


8


and the counterweight


9


are designed such that these weights are approximately equal to each other when passengers half a number limit ride in the car


8


. Namely, when the car


8


is elevated and lowered with no load, a power running operation is performed at a lowering time of the car


8


and a regenerative operation is performed at a elevating time of the car


8


. Conversely, when the car


8


is lowered in the number limit riding, the regenerative operation is performed at the lowering time of the car


8


and the power running operation is performed at the elevating time of the car


8


.




An elevator control circuit


10


is constructed by a microcomputer, etc., and manages and controls an entire operation of the elevator. A power accumulating device


11


is arranged between DC buses


3


and accumulates power at the regenerative operation time of the elevator, and supplies the accumulated power to the inverter


4


together with the converter


2


at the power running operation time. The power accumulating device


11


is constructed by a secondary battery


12


and a DC-DC converter


13


for controlling charging and discharging operations of this secondary battery


12


.




Here, the DC-DC converter


13


has a voltage lowering type chopper circuit and a voltage raising type chopper circuit. The voltage lowering type chopper circuit is constructed by a reactor


13




a,


a gate


13




b


for charging current control connected in series to this reactor


13




a,


and a diode


13




c


connected in reverse parallel to a gate


13




d


for discharging current control described later. The voltage raising type chopper circuit is constructed by the reactor


13




a,


the gate


13




d


for discharging current control connected in series to this reactor


13




a,


and a diode


13




e


connected in reverse parallel to the above gate


13




b


for charging current control. Operations of the gate


13




b


for charging current control and the gate


13




d


for discharging current control are controlled by a charging-discharging control circuit


15


on the basis of a measuring value from a charging-discharging state measuring device


14


for measuring charging and discharging states of the power accumulating device


11


and a measuring value from a voltage measuring instrument


18


. A current measuring instrument arranged between the secondary battery


12


and the DC-DC converter


13


is used as the charging-discharging state measuring device


14


in this conventional example.




A gate


16


for regenerative current control and a regenerative resistor


17


are arranged between DC buses


3


. The voltage measuring instrument


18


measures the voltage of a DC bus


3


. A regenerative control circuit


19


is operated on the basis of regenerative control commands from a speed control circuit described later. The gate


16


for regenerative current control is constructed such that an ON pulse width is controlled on the basis of control of the regenerative control circuit


19


when a measuring voltage provided by the voltage measuring instrument


17


is equal to or greater than a predetermined value at the regenerative operation time. Regenerated power is discharged in the regenerative resistor


17


and is converted to thermal energy and is consumed.




An encoder


20


is directly connected to the hoisting machine


6


. The speed control circuit


21


controls a position and a speed of the elevator by controlling an output voltage and an output frequency of the inverter


4


on the basis of speed commands and a speed feedback output from the encoder


22


based on commands from the elevator control circuit


10


.




An operation of the controller having the above construction will next be explained.




At a power running operation time of the elevator, power is supplied to the inverter


4


from both the three-phase AC power source


1


and the power accumulating device


11


. The power accumulating device


11


is constructed by the secondary battery


12


and the DC-DC converter


13


, and an operation of this power accumulating device


11


is controlled by the charging-discharging control circuit


15


. In general, the number of secondary batteries


12


is reduced as much as possible and an output voltage of each secondary battery


12


is lower than the voltage of the DC bus


3


so as to make the controller compact and cheaply construct the controller. The voltage of the DC bus


3


is basically controlled near a voltage provided by rectifying a three-phase AC of the three-phase AC power source


1


. Accordingly, it is necessary to lower the bus voltage of the DC bus


3


at a charging time of the secondary battery


12


and raise the bus voltage of the DC bus


3


at a discharging time of the secondary battery


12


. Therefore, the DC-DC converter


13


is adopted. Operations of the gate


13




b


for charging current control and the gate


13




d


for discharging current control in this DC-DC converter


13


are controlled by the charging-discharging control circuit


15


.





FIGS. 11 and 12

are flow charts showing controls of the charging-discharging control circuit


15


at its discharging and charging times.




The control of the charging-discharging control circuit


15


at the discharging time shown in

FIG. 11

will first be explained.




A current control minor loop, etc. are constructed in voltage control of a control system and the control operation may be more stably performed. However, for simplicity, the control of the charging-discharging control circuit


15


is here explained by a control system using the bus voltage.




First, the bus voltage of the DC bus


3


is measured by the voltage measuring instrument


17


(step S


11


). The charging-discharging control circuit


15


compares this measuring voltage with a predetermined desirable voltage set value and judges whether the measuring voltage exceeds the voltage set value or not (step S


12


). If no measuring voltage exceeds the set value, the charging-discharging control circuit


15


next judges whether the measuring value of a discharging current of the secondary battery


12


provided by the charging-discharging state measuring device


14


exceeds a predetermined value or not (step S


13


).




When the measuring voltage exceeds the set value by these judgments, or when the measuring value of the discharging current of the secondary battery


12


exceeds the predetermined value even if no measuring voltage exceeds the set value, an adjusting time DT is subtracted from the present ON time to shorten an ON pulse width of the gate


13




d


for discharging current control and a new gate ON time is calculated (step S


14


).




In contrast to this, when it is judged in the above step S


13


that no measuring value of the discharging current of the secondary battery


12


provided by the measuring device


14


exceeds the predetermined value, a new gate ON time is calculated by adding the adjusting time DT to the present ON time so as to lengthen the ON pulse width of the gate


13




d


for discharging current control (step S


15


). Thus, ON control of the gate


13




d


for discharging current control is performed on the basis of the calculated gate ON time, and the calculated gate ON time is stored to a built-in memory as the present ON time (step S


16


).




Thus, more electric current flows from the secondary battery


12


by lengthening the ON pulse width of the gate


13




d


for discharging current control. As a result, supply power is increased and the bus voltage of the DC bus


3


is increased by power. When the power running operation is considered, the elevator requires the power supply and this power is supplied by discharging the secondary battery


12


and by the three-phase AC power source


1


. When the bus voltage is controlled such that this bus voltage is higher than an output voltage of the converter


2


supplied from the three-phase AC power source


1


, all power is supplied from the secondary battery


12


. However, the controller is designed such that all power is not supplied from the secondary battery


12


, but is supplied from the secondary battery


12


and the three-phase AC power source


1


in a suitable ratio so as to cheaply construct the power accumulating device


11


.




Namely, in

FIG. 11

, the measuring value of the discharging current is compared with a supply allotment corresponding current (predetermined value). If this measuring value exceeds the predetermined value, the ON pulse width of the gate


13




d


for discharging current control is lengthened and a supply amount is further increased. In contrast to this, when no measuring value of the discharging current exceeds the predetermined value, the ON pulse width of the gate


13




d


for discharging current control is shortened and the power supply is clipped. Thus, since power supplied from the secondary battery


12


is clipped among power required in the inverter


4


, the bus voltage of the DC bus


3


is reduced so that the power supply from the converter


2


is started. These operations are performed for a very short time so that a suitable bus voltage is actually obtained to supply required power of the elevator. Thus, power can be supplied from the secondary battery


12


and the three-phase AC power source


1


in a predetermined desirable ratio.




The control of the charging-discharging control circuit


15


at the charging time shown in

FIG. 12

will next be explained.




When there is power regeneration from the AC motor


5


, the bus voltage of the DC bus


3


is increased by this regenerated power. When this voltage is higher than an output voltage of the converter


2


, the power supply from the three-phase AC power source


1


is stopped. When there is no power accumulating device


11


and this stopping state is continued, the voltage of the DC bus


3


is increased. Therefore, when a measuring voltage value of the voltage measuring instrument


17


for detecting the bus voltage of the DC bus


3


reaches a certain predetermined voltage, the regenerative control circuit


19


is operated and closes the gate


16


for regenerative current control. Thus, power flows through the regenerative resistor


17


and the regenerated power is consumed and the elevator is decelerated by electromagnetic braking effects. However, when there is the power accumulating device


11


, this power is charged to the power accumulating device


11


by the control of the charging-discharging control circuit


15


with a voltage equal to or smaller than a predetermined voltage.




Namely, as shown in

FIG. 12

, if the measuring value of the bus voltage of the DC bus


3


provided by the voltage measuring instrument


17


exceeds the predetermined voltage, the charging-discharging control circuit


15


detects that it is a regenerative state, and increases a charging current to the secondary battery


12


by lengthening the ON pulse width of the gate


13




b


for charging current control (step S


21


→S


22


→S


23


). When the regenerated power from the elevator is reduced in a short time, the voltage of the DC bus


3


is also correspondingly reduced and no measuring value of the voltage measuring instrument


17


exceeds the predetermined voltage. Accordingly, the ON pulse width of the gate


13




b


for charging current control is shortly controlled and charging power is also reduced and controlled (step S


21


→S


22


→S


24


).




Thus, the bus voltage is controlled in a suitable range and a charging operation is performed by monitoring the bus voltage of the DC bus


3


and controlling the charging power. Further, energy is saved by accumulating and re-utilizing power conventionally consumed in the regenerated power. When no power of a charger is consumed for certain reasons such as a breakdown, etc., the above regenerative control circuit


19


is operated as a backup and the regenerated power is consumed by a resistor so that the elevator is suitably decelerated. In a general elevator for housing, the regenerated power is about 2 KVA and is about 4 KVA at its maximum decelerating value although this regenerated power is different in accordance with a capacity of the elevator, etc.




The regenerative control circuit


19


monitors the voltage of the DC bus


3


. If this voltage is equal to or greater than a predetermined value, the ON pulse width of the gate


16


for regenerative current control is controlled by the regenerative control circuit


19


so as to discharge the above power in the regenerative resistor


17


so that the regenerated power flows through the regenerative resistor


17


. There are various kinds of systems for controlling this pulse width, but the pulse width is simply controlled in accordance with the following formula. Namely, when the voltage of the DC bus


3


for starting turning-on of the gate


16


for regenerative current control is set to VR, a flowing current IR can be simply calculated by turning-on (closing) a circuit since a resistance value of the regenerative resistor


17


is already known. Further, maximum power to be flowed is already known. Therefore, if this maximum power (VA) is set to WR, it is sufficient to generate an ON pulse of duty of WR/(VR×IR) while the DC bus voltage is monitored. However, an object of this construction is to consume all regenerated power in the regenerative resistor


17


.




However, the power accumulating device


11


is cheaply constructed in the above conventional controller of the elevator. Therefore, when the power accumulating device


11


is capable of supplying power sufficient to operate the elevator in any load condition upon failure of commercial power, this power accumulating device becomes expensive. Accordingly, when there is no supply of the commercial power upon a power failure, it is impossible to sufficiently supply operating power for the elevator requiring maximum running power for up-driving with a full load. Therefore, the elevator must be operated at a low speed at which the elevator can run in all operating modes.




SUMMARY OF THE INVENTION




To solve the above problems, an object of this invention is to provide a controller of an elevator capable of performing smooth speed control even during a power failure, using a cheap power accumulating device having a low capacity.




To achieve this object, a controller of an elevator in this invention comprises a converter for rectifying AC power from an AC power source and converting the AC power to DC power; an inverter for converting the DC power from the converter to AC power of a variable voltage and a variable frequency and driving an electric motor and operating the elevator; a power accumulating device arranged between DC buses between the converter and the inverter, and accumulating DC power from the DC buses at a regenerative operation time of the elevator, and supplying the accumulated DC power at a power running operation time to the DC buses; a charging-discharging control device for controlling charging and discharging operations of the power accumulating device with respect to the DC buses; power failure detecting means for detecting a power failure; current detecting means for detecting an output current of the inverter; voltage detecting means for detecting an output voltage of the inverter; car load measuring means arranged in a car of the elevator and measuring a car load; speed detecting means for detecting an operating speed of the elevator; and speed control means for controlling an operation of the inverter to perform speed control based on speed commands and a detecting value provided by the speed detecting means of the elevator; the controller being characterized in that the speed control means has a table set with required power in accordance with the speed and the car load; and output power of the inverter is calculated on the basis of a detected current value of the current detecting means and a detected voltage value of the voltage detecting means at a time of power failure detection using the power failure detecting means; and the required power is calculated from the table on the basis of a car load measuring value measured by the car load measuring means and a detecting speed detected by the speed detecting means; and the speed commands for performing the speed control are calculated within a range of discharging ability power on the basis of comparison of the calculated output power of the inverter, the calculated required power and the discharging ability power of the power accumulating device.




Further, a fixed value is set as the discharging ability power of the power accumulating device in the speed control means.




Further, the controller further comprises charging-discharging state measuring means for measuring at least one of a temperature, charging and discharging currents and charging and discharging voltages of the power accumulating device, and the speed control means has a table set with a limited discharging current with respect to the discharging current and the discharging voltage, and the limited discharging current is calculated from the table on the basis of measuring values of the discharging current and the discharging voltage from the charging-discharging state measuring means, and the discharging ability power of the power accumulating device is calculated from the calculated limited discharging current and the measuring value of the discharging voltage.




Further, the speed control means has a table set with the limited discharging current with respect to the temperature, and the limited discharging current is calculated from the table on the basis of a measuring value of the temperature from the charging-discharging state measuring means, and the discharging ability power of the power accumulating device is calculated from the calculated limited discharging current and the measuring value of the discharging voltage.




Further, the speed control means has a table set with the limited discharging current with respect to a charging degree as a value obtained by normalizing and accumulating a product of a charging-discharging current and a charging-discharging voltage by a capacity with a full charging state of the power accumulating device as a reference, and the limited discharging current is calculated from the table on the basis of the charging degree obtained on the basis of the measuring values of the discharging current and the discharging voltage from the charging-discharging state measuring means, and the discharging ability power of the power accumulating device is calculated from the calculated limited discharging current and the measuring value of the discharging voltage.




Further, the speed control means has a table set with a speed pattern in accordance with a load state, and the speed pattern is calculated from the table on the basis of a car load measuring value measured by the car load measuring means, and the speed commands according to the calculated speed pattern are generated.




Further, the power failure detecting means detects the power failure of the AC power source.




Further, the power failure detecting means detects the power failure on the basis of a detecting voltage of the DC buses.




Further, the speed control means continues acceleration if the elevator is accelerated when the discharging ability power is larger than the output power of the inverter.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a block diagram showing the construction of a controller of an elevator according to the invention.





FIG. 2

is a view used to explain speed control at a power failure time in this invention and showing a power waveform during a power operation of the elevator with a time axis as the abscissa.





FIG. 3

is an explanatory view of a table in a speed control circuit in an embodiment 1 of this invention in which required power is set in accordance with a load and a speed of a car.





FIG. 4

is a flow chart showing control of the speed control circuit in the embodiment 1 of this invention.





FIG. 5

is an explanatory view of a table in a speed control circuit in an embodiment 2 of this invention in which a limited discharging current is set with respect to a discharging current and a discharging voltage.





FIG. 6

is a flow chart showing control of the speed control circuit in the embodiment 2 of this invention.





FIG. 7

is an explanatory view of a table T


3


arranged in a speed control circuit in an embodiment 3 of this invention in which a limited discharging current is set with respect to the temperature of a secondary battery of a power accumulating device.





FIG. 8

is an explanatory view of a table in a speed control circuit in an embodiment 4 of this invention in which a limited discharging current is set with respect to a charging degree of the power accumulating device.





FIG. 9

is an explanatory view of a table in a speed control circuit in an embodiment 5 of this invention in which a speed pattern according to a load state is set.





FIG. 10

is a block diagram showing the construction of a controller of an elevator in a conventional example.





FIG. 11

is a flow chart showing the control of a charging-discharging control circuit shown in

FIG. 10

during discharging.





FIG. 12

is a flow chart showing the control of the charging-discharging control circuit shown in

FIG. 10

during charging.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




In this invention, when consumed power of an elevator already exceeds discharging ability power from a power accumulating device, an operation of the elevator is controlled such that such that an elevator target speed is reduced and using power is reduced. Thus, the using power lies within a power range able to be supplied from the power accumulating device. Further, at this time, there is a possibility of generation of regenerative power in accordance with a load state of a car. While this regenerative power is small, the regenerative power is accumulated in the power accumulating device, but when the regenerative power increases, the regenerative power is consumed by a regenerative resistor and the using power is reduced.





FIG. 1

is a block diagram showing the construction of a controller of the elevator in this invention. In

FIG. 1

, the same components as the conventional example shown in

FIG. 10

are designated by the same reference numerals and their explanations are omitted here. New reference numerals


14


A and


21


A respectively designate a charging-discharging state measuring device and a speed control circuit in the present invention. A power failure detector


22


detects a power failure of a three-phase AC power source


1


. A current measuring instrument


23


and a voltage measuring instrument


24


respectively measure an output current and an output voltage of an inverter


4


. A car load measuring instrument


25


is arranged between the chamber of a car


8


and a bottom portion of a car frame and measures a car load. The charging-discharging state measuring device


14


A has each of measuring instruments for measuring charging and discharging currents, charging and discharging voltages and a temperature of a power accumulating device


11


. In the charging-discharging state measuring device


14


A, each of these measuring values and a charging degree, i.e., a full charging state of the power accumulating device


11


is set to a reference, and a SOC (State Of Charge) as a value obtained by normalizing and accumulating a product of a charging-discharging current and a charging-discharging voltage by a capacity is outputted to the speed control circuit


21


A. The speed control circuit


21


A outputs speed commands for controlling a speed of the elevator to the inverter


4


in a range of discharging ability power of the power accumulating device


11


at a detecting time of the power failure during running of the elevator on the basis of a power failure detecting signal from the power failure detector


22


or the voltage measuring instrument


18


, charging and discharging states from the charging-discharging state measuring device


14


A, a speed feedback signal from an encoder


20


, each of measuring values from the current measuring instrument


22


and the voltage measuring instrument


23


, and a car load measuring value from a car load measuring instrument.





FIG. 2

is a view used to explain speed control at a power failure time in this invention and showing a power waveform at a power running operation time of the elevator with a time axis as an axis of abscissa.




A power waveform as shown in

FIG. 2

(refer (a)) is obtained in the case of full load riding of the elevator and a power running operation such as an ascending direction operation time, etc. Power approximately becomes a total of a power amount depending on the speed of the elevator as shown in

FIG. 2

(refer (b)) and a power amount depending on acceleration and deceleration as shown in

FIG. 2

(refer (c)). A power curve becomes a peak (


51


) during acceleration near a highest speed, and becomes a constant voltage (


52


) at a constant speed, and power is reduced (


53


) as deceleration is started. When the power accumulating device


11


is designed such that all power can be also supplied from the power accumulating device


11


even at the power failure time, the power accumulating device


11


becomes expensive. Accordingly, when there is no power supply from the three-phase AC power source


1


in the power failure, etc., the supply power becomes insufficient near maximum power as in an ascending operation, etc. in a full load.




In this invention, smooth speed control is also embodied by the speed control circuit


21


A even at the power failure time by using a cheap power accumulating device


11


of a low capacity.




Each of concrete embodiments will next be explained.




Embodiment Mode 1




In this embodiment mode 1, the speed control circuit


21


A performs the speed control at the power failure time on the basis of a power failure detecting signal of the power failure detector


22


. As shown in

FIG. 3

, at the same time the speed control circuit


21


A has a table T


1


in which required power according to a load and a speed of the car is set. Required power Ws at the present speed and a constant speed running time is calculated by using this table T


1


. Further, discharging ability power Wo from the power accumulating device


11


is set as a fixed value.




Control of the speed control circuit


21


A in the embodiment mode 1 of this invention will next be explained with reference to a flow chart shown in FIG.


4


.




First, a command speed Vm in a normal state in accordance with a predetermined standard speed pattern is outputted to the inverter


4


and the speed of the elevator is controlled (step S


101


). In this state, when a power failure detecting signal is inputted from the power failure detector


22


, the present output power Wc is calculated on the basis of measuring values of an output current and an output voltage of the inverter


4


from the current measuring instrument


23


and the voltage measuring instrument


24


(step S


102


→S


103


). Further, when no power failure detecting signal is inputted, the speed of the elevator is controlled on the basis of the command speed Vm in the normal state in accordance with the standard speed pattern (step S


102


→S


101


).




The required power Ws at the present speed is also calculated (step S


104


). It is difficult to analytically calculate this required power Ws and, generally it is simple and convenient that a table setting the required power Ws at a suitable partition speed is made with respect to each load state of the elevator, and the required power Ws is retrieved from the table. Here, the speed control circuit


21


A calculates the required power Ws at the present speed and the constant speed running time from the table T


1


as shown in

FIG. 3

on the basis of a car load measuring value from the car load measuring instrument


25


and a speed feedback signal from the encoder


20


.




In the speed control circuit


21


A, the discharging ability power Wo from the power accumulating device


11


is set as a fixed value. It is first judged whether the present output power Wc exceeds the discharging ability power Wo or not. If the present output power Wc does not exceed the discharging ability power Wo, there is still a margin of speed rising and the elevator can be accelerated in an original speed curve. Therefore, the command speed is set to the command speed Vm according to the standard speed pattern (step S


105


→S


106


).




In contrast to this, if the present output power Wc exceeds the discharging ability power Wo, two cases are considered. One case is a case in which the speed itself is excessively high. In this case, it is necessary to decelerate the elevator. The other case is a case in which the speed itself is preferable, but power is excessive to accelerate the elevator. In this case, it is necessary to maintain the present speed.




Namely, it is judged whether the present output power Ws exceeds the discharging ability power Wo or not. If the present output power Ws exceeds the discharging ability power Wo, a new command speed is calculated by subtracting a deceleration set value Dv from the previous command speed (step S


107


→S


108


).




In contrast to this, when the present output power Ws does not exceed the discharging ability power Wo, the command speed is set to a command speed of a smaller value of either the command speed Vm according to the standard speed pattern or the previous command speed (step S


107


→S


109


).




The speed control is performed on the basis of the command speed calculated in this way, as well as storing the calculated command speed to a built-in memory to prepare for the next calculation of the command speed (step S


110


).




Therefore, when a power failure is detected, the elevator can be smoothly operated by controlling the speed of the elevator within a range of the discharging ability power from the power accumulating device


11


. Accordingly, even when the power failure is caused after running of the elevator is started, the elevator can continuously run without stopping the running.




Further, in the above flow chart, the elevator is abruptly decelerated when the present required power Ws exceeds the discharging ability power Wo (step S


107


→S


108


). However, if processing such as smoothing with respect to the deceleration, etc. is performed in accordance with the present accelerating and decelerating states, the speed pattern becomes even more smoother.




Accordingly, in accordance with the above embodiment mode 1, the speed of the elevator can be stably controlled in the power failure of the three-phase AC power source


1


in a range in which no excessive burden is imposed on the secondary battery


12


at a discharging time from the power accumulating device


11


. Therefore, a cheap power accumulating device


11


with a long life can be constructed.




Embodiment Mode 2




In this embodiment mode 2, as shown in

FIG. 5

, the speed control circuit


21


A detects the power failure on the basis of a measuring voltage of a bus voltage provided by the voltage measuring instrument


18


, and has a table T


2


in which a limited discharging current is set with respect to a discharging current and a discharging voltage. Discharging ability power of the power accumulating device


11


is calculated by using this table T


2


.





FIG. 5

shows an example of the table for limiting the discharging current on the basis of the voltage of the power accumulating device


11


at its discharging time. In this example, a limited output of limited power is made by data from a measuring device and the above table. In this table, the present discharging current is a discharging current of the secondary battery


12


outputted from the power accumulating device


11


at present. When this electric current flows, the discharging voltage of the secondary battery


12


is measured and the limited discharging current of a voltage equal to or greater than a voltage in a voltage column is described in the item of a limited current. For example, there is particularly no limited current if the present discharging current is equal to or greater than A1 ampere and the discharging voltage is equal to or greater than V11 volt. However, if the discharging voltage lies between V11 volt and V12 volt, the discharging current is limited to A12 ampere. When the discharging voltage is equal to or smaller than V12 volt, a table describing discharging inhibition, etc. is used. Naturally, if the table is set in further detail, more preferable results are obtained. Since the speed control is performed in view of these results, a delay is inevitably caused. Therefore, it is necessary to design the table with a margin. It is simple to multiply the present voltage by this limited current and set it to limited power.




Namely, in this embodiment mode 2, the power failure of the three-phase AC power source


1


is detected by monitoring an input voltage (DC bus voltage) to the inverter


4


. Accordingly, no device of a special kind is additionally required and the controller can be cheaply constructed. The voltage of the DC bus


3


is determined at a point at which power supplied from the three-phase AC power source


1


and output power from the power accumulating device


11


are merged at a time except for the power failure time. However, when the power failure occurs, the power supply from the three-phase AC power source


1


is stopped. Therefore, only the output power from the power accumulating device


11


is supplied so that no power equal to or greater than constant power is supplied. However, when required power of the inverter


4


becomes constant, the DC bus voltage is reduced at this time point. Accordingly, a power failure state can be detected by monitoring the voltage of the DC bus


3


without arranging any special device. If the power failure is detected, similar to the above example, the required power on a side of the inverter


4


is set to power able to be supplied by deceleration, etc. so that a stable operation can be subsequently performed.




Control of the speed control circuit


21


A in the embodiment mode 2 of this invention will next be explained with reference to a flow chart shown in FIG.


6


.




First, the command speed Vm in the normal state in accordance with the predetermined standard speed pattern is outputted to the inverter


4


and the speed of the elevator is controlled (step S


201


). In this state, when a power failure is detected on the basis of an output voltage of the voltage measuring instrument


18


, the present output power Wc is calculated on the basis of measuring values of an output current and an output voltage of the inverter


4


from the current measuring instrument


23


and the voltage measuring instrument


24


(step S


202


→S


203


). Further, when no power failure detecting signal is inputted, the speed of the elevator is controlled on the basis of the command speed Vm in the normal state in accordance with the standard speed pattern (step S


202


→S


201


).




Similar to the embodiment mode 1, the speed control circuit


21


A then calculates the required power Ws at the present speed and the constant speed running time from the table T


1


as shown in

FIG. 3

on the basis of a car load measuring value from the car load measuring instrument


25


and a speed feedback signal from the encoder


20


(step S


204


).




Further, a limited discharging current according to the present discharging current and voltage is calculated from the table T


2


shown in

FIG. 5

on the basis of measuring values of the present discharging current and voltage from the charging-discharging state measuring device


14


A. Discharging ability power Wo of the power accumulating device


11


is calculated from a product of the calculated limited discharging current and the measuring value of the discharging voltage (step S


205


).




It is then judged whether the present output power Wc exceeds the discharging ability power Wo or not. If the present output power Wc does not exceed the discharging ability power Wo, there is still a margin of speed rising and the elevator can be accelerated in an original speed curve. Therefore, the command speed is set to the command speed Vm according to the standard speed pattern (step S


206


→S


207


).




In contrast to this, if the present output power Wc exceeds the discharging ability power Wo, two cases are considered. One case is a case in which the speed itself is excessively high. In this case, it is necessary to decelerate the elevator. The other case is a case in which the speed itself is preferable, but power is excessive to accelerate the elevator. In this case, it is necessary to maintain the present speed.




Namely, it is judged whether the present output power Ws exceeds the discharging ability power Wo or not. If the present output power Ws exceeds the discharging ability power Wo, a new command speed is calculated by subtracting a deceleration set value Dv from the previous command speed (step S


208


→S


209


).




In contrast to this, when no present output power Ws does not exceed the discharging ability power Wo, the command speed is set to a command speed of a smaller value of either the command speed Vm according to the standard speed pattern or the previous command speed (step S


208


→S


210


).




The speed control is performed on the basis of the command speed calculated in this way, as well as storing the calculated command speed to a built-in memory to prepare for the next calculation of the command speed (step S


211


).




Accordingly, in accordance with the above embodiment mode 2, the power failure of the three-phase AC power source


1


is detected on the basis of the voltage measurement of the DC bus


3


, and the speed of the elevator can be stably controlled in a range in which no excessive burden is imposed on the secondary battery


12


at a discharging time from the power accumulating device


11


. Therefore, a cheap power accumulating device


11


with a long life can be constructed.




Embodiment modes 3 and 4 will next be explained. In these embodiment modes, the speed control circuit


21


A detects a power failure on the basis of a measuring voltage of the bus voltage provided by the voltage measuring instrument


18


or a detecting signal of the power failure detector


22


, and discharging ability power of the power accumulating device


11


is calculated on the basis of a measuring output from the charging-discharging state measuring device


14


A. An operation of the speed control circuit


21


A in these embodiment modes 3 and 4 is similar to that in the embodiment mode 2 in accordance with a flow chart shown in FIG.


6


.




Embodiment Mode 3




In the embodiment mode 3, the speed control circuit


21


A detects a power failure on the basis of a measuring voltage of the bus voltage provided by the voltage measuring instrument


18


or a detecting signal of the power failure detector


22


. Further, as shown in

FIG. 7

the speed control circuit


21


A has a table T


3


in which a limited discharging current is set with respect to a temperature of the secondary battery


12


of the power accumulating device


11


. The limited discharging current is calculated from the above table T


3


on the basis of a measuring value of the temperature of the secondary battery


12


from the charging-discharging state measuring device


14


A. Discharging ability power of the power accumulating device


11


is calculated from the calculated limited discharging current and a measuring value of the discharging voltage.




Embodiment Mode 4




In the embodiment mode 4, as shown in

FIG. 8

, the speed control circuit


21


A has a table T


4


in which a limited discharging current is set with respect to a charging degree SOC as a value provided by normalizing and accumulating a product of a charging-discharging current and a charging-discharging voltage by a capacity with a full charging state of the power accumulating device


11


as a reference. The limited discharging current is calculated from the table T


4


on the basis of the charging degree SOC obtained on the basis of measuring values of the discharging current and the discharging voltage from the charging-discharging state measuring device


14


A. Discharging ability power of the power accumulating device


11


is calculated from the calculated limited discharging current and a measuring value of the discharging voltage.




Embodiment Mode 5




In the embodiment mode 5, the speed control circuit


21


A has a table T


5


in which a speed pattern according to a load state is set as shown in

FIG. 9. A

speed pattern (e.g., V


01


, V


02


, V


03


, . . . , V


0


n) is calculated from the table T


5


on the basis of a car load measuring value measured by the car load measuring instrument


25


so that speed commands are generated in accordance with the calculated speed pattern. This embodiment mode 5 can be applied to the embodiment modes 1 to 4.




Namely,

FIG. 9

shows a table of the speed pattern of speed control in the embodiment mode 5, and this table shows a speed pattern at an accelerating time. Smooth acceleration can be realized by using this table in a pattern in which a speed at each of times t


1


, t


2


, t


3


, . . . , tn after departure is described. This acceleration table T


5


is separately arranged on each of ascending and descending operation sides. A deceleration pattern table corresponding to the above acceleration is used on a deceleration side although this deceleration pattern table is not described here. However, in this table, it is general to use a speed table with respect to the remaining distance until stoppage instead of speed with respect to time. In

FIG. 9

, no load and % load, etc. show patterns with respect to the respective loads.




When a reduction in output of the power accumulating device


11


such as an excessive reduction in SOC level caused by a certain cause (including breakdown), etc. is known before departure, the elevator can be smoothly operated within a restriction of commercial power by operating the elevator in a preset speed pattern. In an operating pattern of the conventional elevator, no elevator has an operating pattern according to a load. Therefore, when the elevator is operated in the restriction range of commercial power, for example, a loadless ascending operation basically becomes a regenerative operation and no discharging from the power accumulating device


11


is required. In contrast to this, a power running operation is performed in a loadless descending operation so that consumed power is large. Thus, the elevator can be operated at an optimum speed by setting the speed table in accordance with loads and directions.




As mentioned above, in accordance with this invention, speed, acceleration, etc. of the elevator are changed at a failure time of commercial power in control of the elevator having the power accumulating device, but the speed of the elevator can be stably controlled. Therefore, it is possible to obtain a controller of the elevator in which smooth speed control can be also performed even at the power failure time by using a cheap power accumulating device of a low capacity.



Claims
  • 1. A controller of an elevator comprising:a converter for rectifying AC power from an AC power source and converting the AC power to DC power; an inverter for converting the DC power from said converter to AC power having a variable voltage and a variable frequency and driving an electric motor operating an elevator; DC buses connecting said converter to said inverter; a power accumulating device arranged between said DC buses and accumulating DC power from said DC buses during regenerative operation of the elevator, and supplying accumulated DC power to said DC buses during powered operation of the elevator; a charging-discharging control device for controlling charging and discharging of said power accumulating device with respect to said DC buses; power failure detecting means for detecting a power failure; current detecting means for detecting output current of said inverter; voltage detecting means for detecting output voltage of said inverter; car load measuring means in a car of the elevator and measuring load in the car; speed detecting means for detecting operating speed of the elevator; and speed control means for controlling operation of said inverter to control speed of the elevator based on speed commands and the speed of the elevator detected by said speed detecting means, wherein said speed control means stores a first table with power set in accordance with the speed and the car load, output power of said inverter is calculated based on current detected by said current detecting means and voltage detected by said voltage detecting means during a power failure, using said power failure detecting means; power required to operate the elevator is calculated from the table based on the load in the car measured by said car load measuring means and the speed detected by said speed detecting means; and speed commands for speed control are calculated within a range of discharging ability of said power accumulating device based on comparison of the output power of said inverter calculated, the power required, and the discharging ability of said power accumulating device.
  • 2. The controller of an elevator according to claim 1, wherein a fixed value is set as the discharging ability of said power accumulating device in said speed control means.
  • 3. The controller of an elevator according to claim 1, further comprising charging-discharging state measuring means for measuring at least one of temperature, charging and discharging currents, and charging and discharging voltages of said power accumulating device, wherein said speed control means stores a second table with a discharging current limit set with respect to the discharging current and the discharging voltage, and the discharging current limit is calculated from the second table based on the discharging current and the discharging voltage measured by said charging-discharging state measuring means, and the discharging ability of said power accumulating device is calculated from the discharging current limit and the discharging voltage measured.
  • 4. The controller of an elevator according to claim 3, wherein said speed control means stores a third table with the discharging current limit set with respect to the temperature, and the discharging current limit is calculated from the third table based on the temperature measured by said charging-discharging state measuring means, and the discharging ability of said power accumulating device is calculated from the discharging current limit and the discharging voltage measured.
  • 5. A controller of an elevator according to claim 3, wherein said speed control means stores a third table with the discharging current limit set with respect to a charging degree obtained by normalizing and accumulating products of charging and discharging currents and charging and discharging voltages, with a fully charged state of said power accumulating device as a reference, and the discharging current limit is calculated from the third table based on the charging degree obtained, based on the discharging current and the discharging voltage measured by said charging-discharging state measuring means, and the discharging ability of said power accumulating device is calculated from the discharging current limit and the discharging voltage measured.
  • 6. The controller of an elevator according to claim 1, wherein said speed control means includes a memory storing a table with a speed pattern set in accordance with the load in the car, and the speed pattern is calculated from the table based on the load in the car measured by said car load measuring means, and the speed commands according to the calculated speed pattern are generated in response.
  • 7. The controller of an elevator according to claim 1, wherein said power failure detecting means detects failure of the AC power source.
  • 8. The controller of an elevator according to claim 1, wherein said power failure detecting means detects a power failure based on a voltage across said DC buses.
  • 9. The controller of an elevator according to claim 1, wherein said speed control means continues acceleration if the elevator is accelerated when the discharging ability of said power accumulating device is larger than the output power of said inverter.
Priority Claims (1)
Number Date Country Kind
2000-052345 Feb 2000 JP
US Referenced Citations (8)
Number Name Date Kind
3585482 Zelina Jun 1971 A
4456097 Salihi Jun 1984 A
4554999 Kamike Nov 1985 A
4666020 Watanabe May 1987 A
5058710 Iwasa Oct 1991 A
5698823 Tanahashi Dec 1997 A
6121740 Gale et al. Sep 2000 A
6315081 Yeo Nov 2001 B1
Foreign Referenced Citations (2)
Number Date Country
5-338947 Dec 1993 JP
10-67469 Mar 1998 JP
Non-Patent Literature Citations (2)
Entry
U.S. patent application Ser. No. 09/741,159, Tajima et al., filed Dec. 21, 2000.
U.S. patent application Ser. No. 09/742,894, Tajima et al., filed Dec. 21, 2000.