The present invention relates to an elevator system equipped with an emergency stopper and an elevator inspection method.
Operation inspection of an emergency stopper equipped to an elevator system has been conducted to confirm that the emergency stopper operates normally by checking whether or not the driving sheave runs idle while the elevator car remains stationary when the elevator car is driven in the descending direction at a low speed under the condition that the rope holding mechanism kept in operation. (For example, refer to Patent Document 1)
Patent Document 1: Japanese Patent Application Publication No. 2005-247433
In a conventional elevator system, there has been a problem that, if the driving force of the hoisting machine is not large enough, whether or not the emergency stopper operates normally cannot be confirmed because the driving sheave cannot be let run idle in such cases when the frictional force of the main rope surface is large, when the frictional force of the driving sheave groove is large, or when the weight of the elevator car is heavy.
The purpose of the present invention is to solve the problem described above, and to provide an elevator system whose emergency stopper can be confirmed on whether or not it is operating normally by letting the driving sheave run idle even in a case where the driving force of the hoisting machine is not large enough.
The elevator system according to the present invention includes a main rope to suspend an elevator car and a counterweight, an emergency stopper to prevent the elevator car from dropping, a driving sheave, with the main rope wound around, to drive the main rope by a frictional force therebetween, a hoisting machine to rotate the driving sheave, and an elevator controller to drive the hoisting machine, wherein the elevator controller drives the hoisting machine, with the emergency stopper kept in operation, to let the driving sheave run idle by exciting vertical natural vibration of the counterweight.
According to the present invention., the elevator system includes a main rope to suspend an elevator car and a counterweight, an emergency stopper to prevent the elevator car from dropping, a driving sheave, with the main rope wound around, to drive the main, rope by a frictional force therebetween, a hoisting machine to rotate the driving, sheave, and an elevator controller to drive the hoisting machine, and the elevator controller drives the hoisting machine, with the emergency stopper kept in operation, to let the driving sheave run idle by exciting vertical natural vibration of the counterweight. Therefore, the emergency stopper can be confirmed on whether it operates normally even in a case where the driving force of the hoisting machine is not large enough.
Next, an inspection procedure of the emergency stopper 7 of the elevator system in Embodiment 1 of the present invention will be explained.
In Step S13, on the other hand, if the main rope 3 is not slipping on the driving sheave 4, the emergency stopper 7 is inspected by following the procedure from Step 14 through Step S16. In Step S14, the hoisting machine 5 is driven so that the counterweight 2 will vibrate vertically at a fixed period. The operation in Step S14 will be explained in detail later. After that, in Step S15, the hoisting machine 5 is driven at a fixed load output in the direction in which the elevator car 1 descends. Then, in Step S16, it is checked whether or not the driving sheave 4 runs idle. If the driving sheave 4 runs idle, the holding function is determined to be normal. If the driving sheave 4 does not run idle, it is determined to be an “inspection error”, concluding that the soundness of the bolding function of the emergency stopper 7 cannot be confirmed.
Next, the detail of operation in Step S14 shown in
[Equation 1]
F=T
2
−T
1 (1)
Mg=Fs+T1 (2)
mg=T2 (3)
Here, F is the driving force of the hoisting machine 5, M is the mass of the elevator car 1, m is the mass of the counterweight 2 and g is the gravity acceleration. Both T1 and T2 are the tensions applied to the main rope 3. The tension on the side of the elevator car 1 across the driving sheave 4 is T1, and the tension on the side of the counterweight 2 across the driving sheave 4 is T2. Fs is the holding force of the emergency stopper 7 to hold the rail 8.
In Step S14 of
[Equation 2]
F=f sin(ωt) (4)
Here, when letting Ω be the vertical natural vibration period of the counterweight 2, Ω is obtained by the following formula.
Here, k is the spring constant of the main rope 3 derived from the elasticity between the driving sheave 4 and the counterweight 2. Generally, because the spring constant k of the main rope 3 derived from its elasticity is determined by the characteristics and the length of the main rope 3, the natural vibration period Ω changes in accordance with the lifting stroke and the position of the elevator car 1. Therefore, a large amplitude vibration can be excited by bringing the vibration period ω caused by driving the hoisting machine 5 closer to the natural vibration period Ω, changing the natural vibration period Ω by moving the position of the elevator car 1. In some cases, a damping spring or the like may be disposed in series between the driving sheave 4 and the counterweight 2. In such cases, the spring constant k derived from the elasticity of the main rope 3 between the driving sheave 4 and the counterweight 2 is determined, considering the spring constant component of the damping spring.
When vibrated by driving the hoisting machine 5 as described above, the tension T2 of the main rope 3 on the side of the counterweight 2 is indicated as below.
[Equation 4]
T
2
=m(g+α sin(ωt+δ)) (6)
Here, δ is the phase shift amount of the vertical vibration from the input signal by which the elevator controller 21 controls the hoisting machine 5, and α is the vibration amplitude of the vibration period ω.
In the control of the emergency stopper inspection mode, the counterweight 2 is vibrated at the vibration period ω which is close enough to the natural vibration period Ω to excite the vertical vibration. Then, a driving power is applied to the hoisting machine 5 in the direction to lift the counterweight 2, namely in the direction to lower the elevator car 1. Here, the tension T1 of the main rope 3 on the side of the elevator car 1 is obtained by the formula below.
[Equation 5]
T
3
=m{g+α
0 exp(−β(t−t0)sin(ωt+δ)}+F0 (7)
Now, F0 is the driving force outputted by the hoisting machine 5, and supposed to be a constant value here. Note that α in Formula (6) is replaced by α0 exp(−β(t−t0)) in Formula (7) because the vibration amplitude damps clown gradually. Here, β is the damping coefficient, t is time, and t0 is the time when the excitation of the vertical vibration is stopped.
Next, the change in the state quantity of the elevator system in Embodiment 1 of the present invention will be explained.
In the conventional elevator system under inspection of the emergency stopper 7 shown in
On the other hand, in the inspection of the emergency stopper 7 of the elevator system in Embodiment 1 of the present invention shown in
In the example shown in
The larger the periodic variation to the hoisting machine 5 is, the larger the vertical vibration of the counterweight 2 becomes. Therefore, the tension ratio may sometimes exceed the limit tension ratio only with the periodic variation applied to the hoisting machine 5. In this case, it is not necessary, after the time t0 when the hoisting machine 5 is made to stop generating the periodic variation, to make the hoisting machine 5 keep generating a fixed driving force in the direction in which the elevator car 1 descends.
While, in the elevator system according to Embodiment 1 of the present invention, the hoisting machine 5 is made to generate a driving force which includes the periodic variation, any type of control command can be adopted as long as it can excite the vertical vibration of the counterweight 2, including periodic triangular wave, rectangular wave and pulse. The command to the hoisting machine 5 to generate the driving force may be realized by speed control or the like as well as by directly controlling the driving force.
An elevator system in Embodiment 2 detects the running idle of a driving sheave 4 automatically. For an example, in the inspection of an elevator system without a machine room, it is difficult to check the running idle of the driving sheave 4 by visual inspection, which makes the automatic detection of the running idle of the driving sheave 4 very effective.
The configuration of the elevator system in Embodiment 2 of the present invention will be explained using
Next, the inspection procedure of an emergency stopper 7 in the elevator system according to Embodiment 2 of the present invention will be explained.
In Step 25, Rotation angle (1) and Rotation angle (2), both stored in the inspection unit 22, are compared. If Rotation angle (1) and Rotation angle (2) are different, the flow proceeds to Step S30, and the fact that the rotation angle has changed is reported to the inspector and so forth. If Rotation angle (1) and Rotation angle (2) are the same, in Step S26, the hoisting machine 5 is driven at a vibration load output so as for a counterweight 2 to vertically vibrate at a fixed period. Then, in Step S27, the hoisting machine 5 is driven at a fixed load output in the direction in which the elevator car 1 descends. Then, after the driving force is brought down to zero, in Step S28. the rotation angle of the hoisting machine 5 outputted from the hoisting machine rotation detector 11 is stored in the inspection unit 22 as Rotation angle (3).
In Step S29, Rotation angle (1) and Rotation angle (3), both stored in the inspection unit 22, are compared. If different, the flow proceeds to Step S30 and the fact that the rotation angle has changed is reported to the inspector and so forth. If Rotation angle (1) and Rotation angle (3) are the same, this means that the driving sheave 4 does not run idle. And it is determined to be “inspection error (1)”, concluding that the soundness of the holding function of the emergency stopper 7 cannot be confirmed.
In Step S30, if the rotation angle has changed, this means that the driving sheave 4 runs idle. Therefore, in the next Step S32, whether or not there is a change between the position of the elevator car 1 in Step S21 and the position of the elevator car 1 in Step S32 is checked. If there is a change, in Step S34, it is determined to be “inspection error (2)”, concluding that the soundness of the holding function of the emergency stopper 7 could not be confirmed. If there is no change, in Step S33, the result will be determined to be “normal”. The reason to check, in Step S32, the positions of the elevator car 1 for determining whether normal or not is that whether the driving sheave 4 runs idle or not cannot be determined even if the driving sheave 4 rotates. This happens in such a case where the elevator car 1 moves because of insufficient capability of the emergency stopper 7 to hold the elevator car 1 stationarily.
Thus, in the elevator system according to Embodiment 2 of the present invention, even when confirmation of running idle of the driving sheave 4 is difficult due to a machine-room-less structure, whether or not the emergency stopper of an elevator system with a hoisting machine of not-large-enough driving force operates normally can be confirmed by letting the driving sheave run idle.
An elevator system according to Embodiment 3 of the present invention detects the running idle of a driving sheave 4 and the position of an elevator car 1 both automatically. Hence the checking whether or not the position of the elevator car 1 has moved is automated to dispense with determination of the workers, which improves the efficiency of the inspection work.
The configuration of the elevator system in Embodiment 3 will be explained using
Next, the inspection procedure of an emergency stopper 7 in the elevator system according to Embodiment 3 of the present invention will be explained.
An elevator system according to Embodiment 4 of the present invention conducts the inspection automatically.
The configuration of the elevator system in Embodiment 4 will be explained using
The automatic inspection unit 23 has an automatic inspection starting function and an automatic inspection ending function. The automatic inspection starting function is a function to start the automatic inspection by a specific trigger such as receiving an external instruction or referring to the internal clock for inspections at designated times and dates. The automatic inspection ending function is a function to make the inspection result accessible from outside by transmitting it outside, recording it in memory, etc. or displaying it on a display.
The automatic inspection unit 23 starts the automatic inspection by instructing the inspection unit 22 to start inspection, and ends the automatic inspection by receiving the inspection result from the inspection unit 22.
Next, the inspection procedure of an emergency stopper 7 in the elevator system according to Embodiment 4 of the present invention will be explained.
Thus, the elevator system according to Embodiment 4 of the present invention can realize remotely controlled automatic inspection and result acquisition, and automatic inspection scheduled by a timer, during a time slot when the elevator is rarely used, for example, at midnight or the like.
In explaining Embodiment 2 through Embodiment 4, the elevator controller 21, the inspection unit 22 and the automatic inspection unit 23 are described as independent from each other. However, all of these functions can be realized by one controller.
1 elevator car
2 counterweight
3 main rope
4 driving sheave
5 hoisting machine
7 emergency stopper
21 elevator controller
Number | Date | Country | Kind |
---|---|---|---|
2014-093778 | Apr 2014 | JP | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2014/080772 | 11/20/2014 | WO | 00 |