The invention relates to an elevator system comprising an elevator shaft which becomes taller as the building height increases over the course of the construction phase of the building. This elevator system can be used in particular on high-rise construction sites.
During the construction of the building, the lower floors created first can be finished to such an extent that they are already habitable or usable for other purposes. For this purpose, the elevator system comprises a construction-phase elevator car with which the floors already used as residential or business premises can be accessed during the construction phase of the building. The construction-phase elevator having this construction-phase elevator car grows with the building, so to speak, i.e., the usable lifting height of the construction elevator grows as the height of the building or elevator shaft increases. This makes it possible for construction workers and building materials or optionally users of apartments or business premises already occupied before the building is finished to be conveyed with the construction-phase elevator car during the construction period of the building.
In order to be able to realize the increasing usable lifting height of the construction-phase elevator in a simple manner, construction-phase elevator cars that are designed as self-moving elevator cars have been increasingly used in recent times. Such a self-moving elevator car, which is used in an elevator system for a building under construction comprising an elevator shaft that becomes taller as the building height increases over the course of the construction phase of the building, has become known, for example, from WO2019/238530 A1.
It is an object of the present invention to overcome the disadvantages of what is known and in particular to create an elevator system of the type mentioned at the outset, which can be operated safely. Furthermore, the elevator system should be able to be adapted to the increasing height of the building in a simple and efficient manner.
These and other objects are achieved according to the invention by the elevator system having the features described below. The elevator system comprises a self-moving construction-phase elevator car which is guided on at least one guide rail section for conveying persons or goods for the duration of the construction phase of the building. Furthermore, the elevator system comprises an assembly platform which is arranged above the construction-phase elevator car and from which the at least one guide rail section can be elongated upwards in a rail assembly phase. Furthermore, the elevator system comprises, on the one hand, an upper protection platform, preferably designed as a support structure, which is temporarily fixed or can be temporarily fixed in the elevator shaft and on which the assembly platform can be suspended via a preferably cable-based lifting device or is suspended in the rail assembly phase, and, on the other hand, a lower protection platform, wherein the assembly platform can be moved between the upper protection platform and the lower protection platform in the vertical direction by means of the lifting device during the rail assembly phase.
Upper protection platform means that the protection platform is positioned at least temporarily above the assembly platform in or over the elevator shaft. Lower protection platform means that the protection platform is positioned at least temporarily below the assembly platform in the elevator shaft.
In a first embodiment, the elevator system can comprise a docking device associated with the lifting device for temporarily suspending the construction-phase elevator car on the lower protection platform for evacuations, the construction-phase elevator car being connectable to the lifting device via the docking device. As soon as the construction-phase elevator car is connected to the lifting device via the docking device, an evacuation run can be carried out by means of the lifting device. The term “evacuation phase” is understood below to mean the phase in which an evacuation run must be carried out in a construction-phase elevator car which has been unexpectedly shut down, for example after a fall arrester has been triggered.
Thanks to the self-moving construction-phase elevator car, it is advantageously achieved that construction workers and building materials can be conveyed with the construction-phase elevator car during almost the entire construction period of the building. Moreover, users of apartments or business premises already occupied before the building is finished can be conveyed between at least the floors associated with these spaces in compliance with the regulations, without having to interrupt operation for several days when adjustments are made to the lifting height of the construction-phase elevator car.
In comparison with so-called climbing lifts of conventional design, in which very heavy machine platforms have to be lifted in order to grow as the building height increases, comparatively lightweight platforms can be used in the present elevator system, which are easy to handle and which can be easily lifted in particular for efficient growth.
In the present document, the term “elevator shaft” should be understood to mean a space in a building under construction, the height of which increases in accordance with the construction progress, wherein the space is dimensioned and configured such that at least one elevator car of an elevator, usually an elevator car and a counterweight of one elevator each, can move upwards and downwards along vertical tracks in the space. Such an elevator shaft can be a single shaft enclosed by shaft walls. However, the elevator shaft can also be part of a continuous space, in which part the tracks of the elevator car and, if applicable, the counterweight of one of the at least two elevators arranged parallel to one another are arranged in each case, wherein there is no shaft wall between the tracks of adjacent elevators but usually steel beams for attaching elevator components.
In a preferred embodiment, the lifting device can comprise at least one connecting hook or another connecting element. If the lifting device is a cable-based lifting device, this connecting element serves to connect the cable to a load, for example. Alternatively, the cable can also be fixed by means of the connecting element to an anchorage for predefining a stationary fixed point. The counterpart to the connecting element can be a loop or eyelet assigned to the load. The connecting means could of course also be designed in the reverse manner; i.e., the loop or eyelet would then be associated with the cable and the connecting hook with the load.
The lifting device can be connected via the connecting element either to the assembly platform for the rail assembly phase, to the lower protection platform for a lifting process during a growth phase, or to a stationary fixed point, preferably arranged in the upper protection platform, for the evacuation phase. The connecting element is preferably attached to a free end of a cable of the lifting device. A connecting hook equipped with a safety catch is suitable as a connecting element, for example. An unintentional release of the connection with the respective counterpart on the assembly platform, the lower protection platform or the fixed point can be ruled out thanks to the safety catch. Instead of such safety load hooks, conventional single hooks are also conceivable. An advantage of this embodiment is that the elevator system can be set up quickly and easily for the operating phases necessary in each case. As already mentioned above, alternative solutions to the cable-based lifting device are also conceivable. Thus, instead of cables, the lifting device could also comprise straps or chains for lifting and lowering the assembly platform, for lifting the lower protection platform or for lifting and lowering the construction-phase elevator car.
The lifting device can preferably comprise a drive for operating the lifting device, wherein the drive is preferably fixed to the lower protection platform. With this drive, the cable of the cable-based lifting device or the belt or the chain of the lifting device can be moved.
Particularly preferably, the drive can be designed as a cable pull means and in particular as an endless winch. With a cable pull means, the cable of the lifting device can be moved reliably and at a sufficiently high speed. Furthermore, endless winches in particular are characterized by a low dead weight and low acquisition costs. A so-called “Tirak”™ hoist (Tractel of Foetz, Luxembourg) can be used as an endless winch, for example. Instead of endless winches, for example, cable pull devices with clamps are also conceivable (e.g., “Habegger” type, Habegger of Cincinnati, Ohio).
The elevator shaft can comprise shaft openings, wherein at least one shaft opening can be provided for each floor. Shaft doors can be installed into the shaft openings of the elevator shaft or already installed, via which the construction-phase elevator car and via which the final elevator car installed later is accessible from the floor.
The drive of the lifting device can be arranged on or at the edge of the lower protection platform. The edge arrangement of the drive of the lifting device can preferably be in the region of a front side of the lower protection platform. This front side is the side facing the shaft openings of the elevator shaft. In particular, if the drive is arranged in the region of the edge on the front side of the lower protection platform, advantages result in terms of handling. The drive can be easily reached from the floor via the respective shaft opening and can be operated as required by assembly personnel without walking on the lower protection platform.
The lower protection platform can comprise at least one deflection pulley for deflecting a cable of the lifting device coming from the drive or leading to the drive. The lower protection platform can comprise one or more deflection pulleys which are preferably arranged on an underside of the lower protection platform.
At least one deflection pulley for the cable of the lifting device can be arranged on the upper protection platform. The at least one deflection pulley can preferably be arranged on an underside of the upper protection platform. With this at least one deflection pulley—depending on which of the aforementioned operating phases (growth phase, rail assembly phase, evacuation phase) is to be carried out—the cable coming from the lower protection platform can be guided back to the lower protection platform for a lifting process during a growth phase, to the assembly platform for the rail assembly phase or to the stationary fixed point, preferably arranged on the upper protection platform, for the evacuation phase.
Two deflection pulleys for the cable of the lifting device are particularly preferably arranged on the upper protection platform. One of the two deflection pulleys can be arranged at the edge on the upper protection platform so that the cable coming from the lower protection platform can run along a shaft wall in the vertical direction to the upper protection platform. The other of the two deflection pulleys can preferably be arranged approximately centrally on the upper protection platform so that the cable can run from the upper protection platform in the vertical direction to the preferably centrally suspended assembly platform in the rail mounting phase. However, the central positioning does not have to be understood geometrically. “Central” means a position that is in a middle region or a region between the edge regions.
The cable course of the lifting device of the elevator system can be configured as follows: The cable can run from the drive downwards to a first deflection pulley associated with the lower protection platform, then horizontally to a second deflection pulley associated with the lower protection platform, then vertically upwards to a third deflection pulley of the upper protection platform, then horizontally to a fourth deflection pulley of the upper protection platform, and preferably finally to the connecting hook or another connecting element for connecting the cable to the assembly platform, the lower protection platform or the stationary fixed point, preferably arranged in the upper protection platform, wherein the connecting hook can form the cable end. The connecting hook can thus be attached to the cable end of the cable facing away from the drive.
Depending on the operating phase, the cable coming from the drive can be guided from the fourth deflection pulley vertically downwards to the assembly platform (during the rail mounting phase) or vertically downwards to the lower protection platform (during the growth phase). Instead of being guided vertically downwards, the cable can optionally also be guided further sideways to a fixed point on the upper protection platform by the fourth deflection pulley (e.g., during the evacuation phase).
For safe evacuation, it can be advantageous if the docking device comprises a free pulley block having a hook or another means to establish the connection with the construction-phase elevator car. The pulley block can be permanently suspended on the cable of the lifting device in the cable portion between the first and the second deflection pulleys below the lower protection platform or the pulley block is or can be at least temporarily suspended in this cable portion for the purpose of evacuation. The connecting means can be, for example, a hook equipped with a safety catch. In particular, a rapid evacuation of persons from the construction-phase elevator car can thus be ensured.
A safety net can be attached to the underside of the lower protection platform to prevent dangerous objects from falling into the shaft.
Additional advantages and individual features of the invention are derived from the following description of an exemplary embodiment and from the drawings. In the figures:
For the sake of simplicity, only one guide rail section 3 is shown in
Other parts of the building outside of the elevator shaft 2 are not shown in the figures, apart from the floors which are designated by 15 and are shown in outline. The special feature of the elevator shaft 2 is the vertical extension which in the case of certain elevator shafts can practically extend over the entire height of the building. The building 10 can comprise one or more such elevator shafts 2. The elevator shaft 2 can be designed for one elevator having an elevator car and a counterweight. However, the elevator shaft 2 can also be designed for multiple elevators.
Viewed in the vertical direction, the elevator shaft 2 is divided into two portions, so to speak. The portion associated with the upper floors 15′, 15″, 15′″ can be regarded as the first portion of the elevator shaft 2, in which portion the upper protection platform 5, the assembly platform 6 and the lower protection platform 7 are arranged. In a second portion of the elevator shaft 2, associated with the lower floors 15, the elevator shaft 2 is already installed with the necessary guide rails for the linear guidance of the elevator car and the counterweight of the elevator for the finished building. In this portion, the elevator system 1 for the building 10 under construction comprises the self-moving construction-phase elevator car 4 instead of the aforementioned conventional elevator car. The construction-phase elevator car 4 allows the transport of persons and goods to and from the lower floors even during the construction phase of the building. Shaft doors 29 can be installed in the shaft openings 19 of the elevator shaft 2 on the lower floors 15. These lower floors correspond to the floors 15 of the aforementioned second portion of the elevator shaft 2. In this case, the lower floors are those floors which are located below the uppermost floors 15′, 15″, 15′″ that are still under construction.
The self-moving construction phase-elevator car 4 can be used to convey construction workers and building materials. However, users of apartments or business premises already occupied before the building is finished can also be conveyed between at least the floors associated with these spaces in compliance with the regulations. In order to enable the aforementioned elevator operation for construction workers and floor users, the construction-phase elevator car 4 is equipped with a car door system controlled by an elevator controller, which car door system interacts with shaft doors 29 which are each installed prior to adjusting the usable lifting height of the construction-phase elevator car 4 along the additional travel range in elevator shaft 2.
The self-moving construction-phase elevator car 4 for conveying persons or goods for the duration of the construction phase of the building 10 can comprise, for example, multiple driven friction wheels 26 which apply friction to the guide rail section 3 for climbing up. Reference is made to WO2019/238530 A1 for details on the structural design of such a friction wheel drive of a self-moving elevator car and on its mode of operation. Such self-moving construction-phase elevator cars can be moved up and down comparatively quickly, making them particularly suitable for very tall buildings with elevator shaft heights of over 100 m. Alternatively to the friction wheel drive, other drive solutions can also be used for the vertical movement of the construction-phase elevator car 4. Linear drives or rack and pinion drive systems, which have also already been referred to in the aforementioned document, are also possible.
The self-moving construction-phase elevator car 4 can comprise a safety brake (not shown) or another safety device, by means of which the construction-phase elevator car 4 is secured against falling. The safety brake is arranged on the construction-phase elevator car and acts on a guide rail of the construction-phase elevator car in order to bring the construction-phase elevator car to a standstill. The safety brake is controlled by a speed monitor, for example a so-called speed limiter. However, the safety brake can also be triggered by another control unit of the elevator system. The safety brake can be triggered due to an impermissible speed, an unintentional movement of the elevator cab car, exceeding a limit switch, an impermissible acceleration, an impermissible open state of the shaft door or an impermissible open state of the car doors. After the safety brake has been triggered, the construction-phase elevator car is stopped, wherein under certain circumstances the safety brake can be firmly fixed to the guide rail in such a way that the safety brake can be released from the guide rail by lifting the construction-phase elevator car and then the safety brake can be more easily transferred into its rest position. Finally, an evacuation run can be carried out. The evacuation run consists of the construction-phase elevator car 4 being moved at a reduced speed to an evacuation floor, which is generally the next floor up or down. The lifting of the construction-phase elevator car 4 for releasing the safety brake and the evacuation run can be carried out using the cable-based lifting device 8. The evacuation run and any previous release of the safety brake by lifting the construction-phase elevator car are part of the aforementioned evacuation phase.
The assembly platform 6 is arranged above the construction-phase elevator car 4, from which the at least one guide rail section 3 can be elongated upwards in a rail assembly phase. This rail assembly phase is shown in
The lower protection platform 7 comprises a drive 12 for moving the cable 11 and thus for vertical movement of the assembly platform 6. Starting from the drive 12 configured as a cable pull device, the cable 11 is guided upwards to the deflection pulleys 23, 24 of the upper protection platform 5 via deflection pulleys 21, 22 of the lower protection platform 7. From the upper protection platform 5, the cable 11 is guided back down to the assembly platform 6 via the deflection pulleys 23, 24 of the upper protection platform 5, to which the cable 11 of the lifting device 8 is connected. A cable store 18 in the form of, for example, a drum, onto which drum the cable 11 can be wound and unwound again, can be associated with the drive 12. The cable store 18 can be integrated into the drive 12 or can be a component of the lifting device 8 that is separate from the drive 12.
The protection platform designated by 5 is temporarily fixed in the uppermost region of the currently existing elevator shaft 2. The upper protection platform 5 is designed as a support structure. The support structure serves, inter alia, to support the lifting device 8, with which the assembly platform 6 can be moved upwards and downwards in the rail assembly phase. However, the upper protection platform 5 also has the task of protecting persons and equipment in the elevator shaft 2—in particular in the aforementioned assembly platform 6—from objects that could fall down during the construction work taking place on the building 10. The lower protection platform 7 serves, inter alia, to protect persons and equipment in the elevator shaft 2 and in particular also the construction-phase elevator car 4 from objects falling down from the assembly platform 6. Construction details for a possible configuration of the lower protection platform 7 are shown and explained below (
A growth phase can follow the rail assembly phase. After completion of the rail assembly phase and after the elevator shaft 2 has become sufficiently taller as the construction of the building 10 progresses, the upper protection platform 5 must be positioned to a next higher level. For example, the upper protection platform 5 is raised to a next higher level with a construction crane, so that as the building height increases, the upper protection platform can grow with the elevator shaft 2 that has become taller. Under certain circumstances, however, it is also possible to bring the upper protection platform 5 to a next higher level by other means and without the use of a crane. After reaching the next higher level, the upper protection platform 5 is again temporarily fixed in the elevator shaft 2. Thereafter, the lower protection platform 7 can be raised to a next higher level. For this purpose, the cable 11 of the lifting device 8 is connected to the lower protection platform 7. For this connection, the lower protection platform 7 has a connection point 28, for example in the form of an eyelet, into which the hook 13 engages. The lower protection platform 7 can now pull itself up in one lifting process thanks to the drive 12 arranged on the lower protection platform 7 for moving the cable. This process is shown in
The assembly platform 6 can be dismantled and removed from the elevator shaft 2 for the evacuation phase and/or for the growth phase and then reassembled in the elevator shaft. However, as indicated by dashed lines in
It may happen that the construction-phase elevator car 4 becomes stuck and persons have to be evacuated from the construction-phase elevator car 4 because of this or for other reasons. For such situations, it could also be expedient in terms of safety to secure the construction-phase elevator car 4 against a fall in addition to the safety gear that is preferably already present. In order to carry out evacuation runs of the construction-phase elevator car 4, the elevator system 1 comprises a docking device 9 associated with the lifting device 8 for temporarily suspending the construction-phase elevator car 4 from the lower protection platform 7. The evacuation phase can take place as follows: The cable 11 is connected to a stationary fixed point 14. As shown in
As can be seen from
The cable 11 of the lifting device 8 runs from the drive 12 downwards to the first deflection pulley 21 associated with the lower protection platform 7, then horizontally to the second deflection pulley 22 associated with the lower protection platform 7, then vertically upwards to the third deflection pulley 23 of the upper protection platform 5, then horizontally to the fourth deflection pulley 24 associated with the upper protection platform 5, and finally vertically downwards to the connecting element 13, which in turn is connected to the lower protection platform 7. An arrow e indicates that the pulley block 20 is moved downwards to the construction-phase elevator car (not shown here) with a view to evacuation.
According to the exemplary embodiment shown in
The drive 12 designed as a cable pull device can in particular be an endless winch. The endless winch, which can comprise a motor with a gearbox or a gearless motor, is characterized by simple actuation. A so-called “Tirak” winch can be used as an endless winch, for example. Such endless winches also have the advantage that they are constructed very easily and robustly and are less prone to faults. Both the manufacturing costs and the maintenance costs can thus be minimized.
As an alternative to the connection shown in
A hatch 46 is provided in the plate 39. For example, the pulley block 20 having the connecting hook 25 can be reached via the open hatch 46. In this way, the connecting hook 25 can be easily connected to the eyelet 30 on the construction-phase elevator car 4 from above.
A safety net 33 is then attached to the underside of the lower protection platform 7, which is intended to prevent dangerous objects from falling into the shaft.
In accordance with the provisions of the patent statutes, the present invention has been described in what is considered to represent its preferred embodiment. However, it should be noted that the invention can be practiced otherwise than as specifically illustrated and described without departing from its spirit or scope.
Number | Date | Country | Kind |
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20199522 | Oct 2020 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2021/076068 | 9/22/2021 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2022/069316 | 4/7/2022 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
11208296 | Christen | Dec 2021 | B2 |
20110113720 | Peacock | May 2011 | A1 |
20160152442 | Weber | Jun 2016 | A1 |
20210245998 | Lanz | Aug 2021 | A1 |
20230339727 | Bizzozero | Oct 2023 | A1 |
Number | Date | Country |
---|---|---|
102018208588 | Jul 2019 | DE |
2018099761 | Jun 2018 | WO |
WO-2018099761 | Jun 2018 | WO |
WO-2019068469 | Apr 2019 | WO |
2019238530 | Dec 2019 | WO |
Entry |
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Machine Translation of WO 2018/099761. |
Number | Date | Country | |
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20230356981 A1 | Nov 2023 | US |