The present disclosure relates to an elongated object guiding device and a roller attachment that guide and protect an elongated object, such as a flexible cable or hose that supplies power or liquid to a movable unit of a machine tool, in an accommodated state as the movable unit moves.
Patent Document 1 describes a known example of such a type of a guiding device for an elongated object. Such an elongated object guiding device includes a protective guide, which includes links, and guide rails. The links are pivotally connected in series to form an accommodation space therein to allow for accommodation of an elongated object. The protective guide is configured to protect and guide the elongated object accommodated in the accommodation space. The guide rails are configured to move back and forth to guide the protective guide as the protective guide moves back and forth in the longitudinal direction while the protective guide forms a curved portion.
The protective guide includes engagement portions arranged in the longitudinal direction to be engageable with the guide rails. The guide rails include guide grooves that extend in the longitudinal direction to engage with the engagement portions and guide the protective guide. When the protective guide is moved back and forth, the guide grooves restrict movement of the engagement portions in a direction intersecting the longitudinal direction and allow movement of the engagement portions in the longitudinal direction.
Patent Document 1: Japanese Laid-Open Patent Publication No. 2017-89848
In the above elongated object guiding device, the guide grooves need to guide the engagement portions in the longitudinal direction. This results in the structure of the guide grooves being complicated, which, in turn, causes the structure of the guide rails to be complicated. Thus, there is room for improvement in simplifying the structure of the guide rails.
It is an object of the present disclosure to provide an elongated object guiding device and a roller attachment that simplify the structure of the guide rails.
The means for solving the problem and advantages will now be described.
An elongated object guiding device that solves the problem includes a protective guide including links that are pivotally connected in series to define an accommodation space therein allowing for accommodation of an elongated object, in which the protective guide protects and guides the elongated object accommodated in the accommodation space; a guide rail including a magnetic guide surface, in which the guide surface guides the protective guide as the protective guide moves back and forth in a longitudinal direction and a curved portion forms in the protective guide; at least one roller that is arranged on the protective guide and arranged to be rollable on the guide surface; and a magnet arranged on the protective guide so as not to contact the guide rail, in which the magnet applies magnetic force to the guide surface to maintain contact between the roller and the guide surface.
With this structure, contact between the roller and the guide surface is maintained by magnetic force so that the guide rail does not need to have a structure that holds the roller. This simplifies the structure of the guide rail.
In the elongated object guiding device, preferably, the at least one roller includes two rollers that are paired and arranged at two sides of the protective guide in a width direction that is orthogonal to the longitudinal direction, and the magnet is arranged in a portion of the protective guide that is located inward from the two rollers, which are paired, in the width direction.
This structure allows the size of the device to be reduced because the width of the protective guide can be narrowed as compared to when the magnet is arranged in portions of the protective guide that are located outward in the width direction from the two paired rollers.
In the elongated object guiding device, preferably, the at least one roller includes multiple rollers, and the rollers are arranged at equal intervals in the longitudinal direction.
With this structure, the protective guide is guided by the rollers in a balanced manner on the guide rail.
In the elongated object guiding device, preferably, the at least one roller is arranged at an inner side of the protective guide where the curved portion forms in the protective guide.
This structure allows the size of the guide rail to be reduced as compared with when the roller is arranged at the outer side of where the curved portion forms in the protective guide.
A roller attachment that solves the problem is attachable in a removable manner to an elongated object guiding device including a protective guide and a guide rail, in which the protective guide includes links that are pivotally connected in series to define an accommodation space therein allowing for accommodation of an elongated object, and the protective guide protects and guides the elongated object accommodated in the accommodation space, and the guide rail includes a magnetic guide surface, and the guide surface guides the protective guide as the protective guide moves back and forth in a longitudinal direction and a curved portion forms in the protective guide. The roller attachment includes a roller that is rollable on the guide surface, and a magnet arranged so as not to contact the guide rail, in which the magnet applies magnetic force to the guide surface to maintain contact between the roller and the guide surface.
With this structure, by attaching the roller attachment to an elongated object guiding device that does not include the roller, the roller will roll while contact between the roller and the guide surface is maintained by the magnetic force. This simplifies the structure of the guide rail because the guide rail does not need to have a structure that holds the roller.
The present disclosure simplifies the structure of a guide rail.
An elongated object guiding device 11 according to one embodiment will now be described with reference to the drawings.
As shown in
The two guide rails 14, made of, for example, a magnetic metal material such as stainless steel, have the form of substantially rectangular plates. The two guide rails 14 extend in the longitudinal direction X of the protective guide 13 and are spaced apart and opposed toward each other. The direction in which the two guide rails 14 are opposed toward each other corresponds to the width direction Y that is orthogonal to the longitudinal direction X of the protective guide 13. The transverse direction of each of the two guide rails 14 corresponds to the height direction Z that is orthogonal to both the longitudinal direction X and the width direction Y. In the present embodiment, the longitudinal direction X and the width direction Y are directions extending along horizontal planes, and the height direction Z is the vertical direction.
Each guide rail 14 includes two bent potions 15 formed by bending the two ends in the height direction Z at a right angle toward the other guide rail 14. In other words, in each guide rail 14, the two bent portions 15 are formed by bending the two ends in the height direction Z of the guide rail 14 at a right angle toward the inner side of the two guide rails 14 in the width direction Y. The inner surface of each bent portion 15 in the height direction Z defines a guide surface 16 that guides the protective guide 13.
The protective guide 13 is arranged between the two guide rails 14 so that a curved portion W forms in an intermediate portion on an apparatus body (not shown) to which the elongated object guiding device 11 is coupled. One end of the protective guide 13 in the longitudinal direction X is connected by a connection member 17 to a movable body (not shown) that is moved back and forth in the longitudinal direction X. Another end of the protective guide 13 in the longitudinal direction X is fixed to the apparatus body (not shown) by a fixation member 18.
The two guide rails 14 guide the protective guide 13 when the protective guide 13 moves back and forth in the longitudinal direction X as the curved portion W forms in an intermediate portion. In this case, the curved portion W of the protective guide 13 moves in the longitudinal direction X as the movable body (not shown) moves back and forth in the longitudinal direction X.
Examples of the elongated object TK include electric cables for supplying power to the movable body (not shown), optical fiber cables for transmitting signals to the movable body (not shown), hoses for supplying gas (e.g., air) or liquid (e.g., water or oil) to the movable body (not shown), and elongated articulated members that can be flexibly bent.
The protective guide 13 includes pairs of rollers 20 arranged at equal intervals in the longitudinal direction X. The rollers 20 are rollable on the guide surface 16. More specifically, the rollers 20 are paired so that one is arranged at each of the two sides of the protective guide 13 in the width direction Y. Further, the protective guide 13 includes pairs of magnets 21 that do not contact the guide surfaces 16 (guide rails 14). The magnets 21 apply magnetic force to the guide surfaces 16 to maintain contact between the rollers 20 and the guide surfaces 16.
The links 12 of the protective guide 13 include roller links 22, each having two rollers 20 and two magnets 21, and normal links 23, which do not have two rollers 20 or two magnets 21. That is, the roller links 22 each include two rollers 20 and two magnets 21, and the normal links 23 neither include the rollers 20 nor the magnets 21.
The protective guide 13 in the present embodiment is formed by pivotally connecting, in series, ten normal links 23 between every two roller links 22. Thus, with the links 12 of the protective guide 13 in the present embodiment, two rollers 20 and two magnets 21 are arranged at every eleventh link 12.
Referring to
The first connection member 31 is removably attached to the two link portions 30 and the second connection member 32 is formed integrally with the two link portions 30. The first connection member 31 and the second connection member 32 are opposed toward each other in the height direction Z. The open space surrounded by the two link portions 30, the first connection member 31, and the second connection member 32 defines the accommodation space SK.
The link portions 30 each include a projection 33 and a circular through-hole 34 into which the projection 33 of another link portion 30 adjacent in the longitudinal direction X is fitted in a relatively pivotal manner. The projection 33 is located on the outer surface of the link portion 30 in the vicinity of a first end of the link portion 30 in the longitudinal direction X. The through-hole 34 is located in the vicinity of a second end of the link portion 30 in the longitudinal direction X. A first stopper surface 35 is located on an end surface of the first end of the link portion 30 in the longitudinal direction X closer to the first connection member 31 than the projection 33. A second stopper surface 36 is located on the end surface of the first end of the link portion 30 in the longitudinal direction X closer to the second connection member 32 than the projection 33.
The link portion 30 also includes a first contact surface 37 that can contact the first stopper surface 35 of another link portion 30 adjacent in the longitudinal direction X. Specifically, the first contact surface 37 is located in the middle of the link portion 30 in the longitudinal direction X closer to the first connection member 31 than the through-hole 34. The link portion 30 also includes a second contact surface 38 that can contact the second stopper surface 36 of another link portion 30 adjacent in the longitudinal direction X. Specifically, the second contact surface 38 is located in the middle of the link portion 30 in the longitudinal direction X closer to the second connection member 32 than the through-hole 34.
Each link portion 30 includes a roller unit 39 at the end at the side of the second connection member 32 in the height direction Z. That is, two link portions 30 include two roller units 39. The roller units 39 each include an arm 40, the roller 20, and the magnet 21. The arm 40 is L-shaped and bent at a right angle extending outward in the width direction Y from the link portion 30. The roller 20 is rotationally attached to the distal end of the arm 40 so that the roller 20 is rollable on the guide surface 16 (refer to
The arm 40 is formed, for example, integrally with the link portion 30 of the roller link 22. The magnet 21 is accommodated in a magnet accommodation portion 41 in the arm 40, which is located inward in the width direction Y from the roller 20. The end of the magnet 21 that is closer to the link portion 30 is partially exposed. As shown in
Further, as shown in
As shown in
In the present embodiment, when the roller link 22 and the adjacent one of the normal links 23 in the longitudinal direction X are in the straight position, the angle between the link portion 30 of the roller link 22 and the link portion 30 of the normal link 23 is zero degrees. Further, in the present embodiment, when the roller link 22 and the adjacent one of the normal links 23 in the longitudinal direction X are in the bent position, the angle between the link portion 30 of the roller link 22 and the link portion 30 of the normal link 23 is 30 degrees.
When the roller link 22 and the adjacent one of the normal links 23 in the longitudinal direction X are in the straight position, as shown in
When the roller link 22 and the adjacent one of the normal links 23 in the longitudinal direction X are in the bent position, as shown in
Thus, the first stopper surfaces 35 and the second stopper surfaces 36 respectively contact the first contact surfaces 37 and the second contact surfaces 38 to restrict the pivot range of the roller link 22 and the adjacent one of the normal links 23 in the longitudinal direction X to an angular range of 0 to 30 degrees in the present embodiment.
The connection between normal links 23 is the same as the connection between the roller link 22 and the normal link 23 and thus will not be described.
As shown in
The operation of the elongated object guiding device 11 will now be described.
The fixation member 18 of the protective guide 13 is fixed to the apparatus body (not shown). Thus, when the connection member 17 of the protective guide 13 connected to the movable body (not shown) is moved back and forth together with the movable body in the longitudinal direction X, the protective guide 13 is moved back and forth in the longitudinal direction X so that the curved portion W moves to follow the movable body. In this case, the protective guide 13 is moved back and forth between a forward position shown in
Thus, the protective guide 13 protects and guides the elongated object TK accommodated in the accommodation space SK as the movable body (not shown) moves back and forth. In the protective guide 13, the roller links 22 and the adjacent ones of the normal links 23 in the longitudinal direction X are repeatedly pivoted between the straight position and the bent position as the curved portion W moves back and forth. Further, the ones of the normal links 23 adjacent in the longitudinal direction X are repeatedly pivoted between the straight position and the bent position in the same manner as the roller links 22 and the adjacent ones of the normal links 23 in the longitudinal direction X that are pivoted as described above.
When the protective guide 13 is moved back and forth, only the rollers 20 of the roller link 22 roll on the upper guide surfaces 16. This significantly reduces movement resistance as compared with when the protective guide 13 slides on the guide surfaces 16 and effectively reduces the formation of abrasive wear debris. When the protective guide 13 is moved back and forth, the magnets 21 of each roller link 22 apply magnetic force to the upper guide surfaces 16 to maintain contact between the upper guide surfaces 16 and the rollers 20.
More specifically, the rollers 20 of the protective guide 13 roll while attracted to the upper guide surfaces 16 by the magnetic force (magnetic attraction) of the magnets 21. Thus, even when the protective guide 13 is elongated and moved over a long distance, the protective guide 13 stably and smoothly travels on the upper guide surfaces 16 without sagging due to its weight. In this case, the magnets 21 are free from wear and breakage as the magnets 21 do not contact the guide rails 14.
The above described present embodiment has the following advantages.
(1) The elongated object guiding device 11 includes the guide rails 14, which include the magnetic guide surfaces 16 that guide the protective guide 13, the rollers 20, which are arranged on the protective guide 13 and rollable on the guide surfaces 16, and the magnets 21, which are arranged on the protective guide 13 to apply magnetic force to the guide surfaces 16 in order to maintain contact between the rollers 20 and the guide surfaces 16. With this structure, contact between the rollers 20 and the guide surfaces 16 is maintained by the magnetic force so that the guide rails 14 do not need to have a structure that holds the rollers 20. This simplifies the structure of the guide rails 14.
(2) The rollers 20 of the elongated object guiding device 11 are paired so that one is arranged at each of the two sides of the protective guide 13 in the width direction Y. The magnets 21 are arranged in portions of the protective guide 13 that are located inward in the width direction Y from the two paired rollers 20. This structure allows the size of the device to be reduced because the width of the protective guide 13 can be narrowed as compared to when the magnets 21 are arranged in portions of the protective guide 13 that are located outward in the width direction Y from the two paired rollers 20.
(3) The protective guide 13 of the elongated object guiding device 11 includes the rollers 20 arranged at equal intervals in the longitudinal direction X. With this structure, the protective guide 13 is guided by the rollers 20 in a balanced manner on the guide rails 14.
(4) The rollers 20 of the elongated object guiding device 11 are arranged at the inner side of the protective guide 13 where the curved portion W forms in the protective guide 13. This structure allows the size of the guide rails 14 to be reduced because the guide rails 14 can be shortened in the height direction Z as compared with when the rollers 20 are arranged at the outer side of where the curved portion W forms in the protective guide 13.
Modified examples
The above described embodiment may be modified as follows.
As shown in
As shown in
The protective guide 13 of the elongated object guiding device 11 may be formed by pivotally and alternately connecting a roller link 22A, which is shown in
As shown in
The protective guide 13 of the elongated object guiding device 11 may be formed by pivotally and alternately connecting a roller link 54A, which is shown in
As shown in
As shown in
The guide rail 14 may be divided into multiple segments.
The links 12 included in the protective guide 13 may all be the roller links 22.
In the protective guide 13, the number of normal links 23 arranged between two roller links 22 in the longitudinal direction X may be changed from ten to any number.
The roller links 22 (rollers 20) of the protective guide 13 do not necessarily have to be arranged at equal intervals in the longitudinal direction X.
The magnet 21 may be arranged outward from the roller 20 in the width direction Y. The magnet 21 may be arranged inside the roller 20.
One of the two magnets 21 of the roller link 22 may be omitted.
The guide rails 14 do not have to be completely made of a magnetic material as long as at least the guide surface 16 is made of a magnetic material.
The elongated object guiding device 11 when used may be arranged so that the longitudinal direction X intersects a horizontal plane.
11 . . . elongated object guiding device, 12 . . . link, 13 . . . protective guide, 14 . . . guide rail, 16 . . . guide surface, 20 . . . roller, 21 . . . magnet, 51, 52, 58, 62 . . . roller attachment, SK . . . accommodation space, TK . . . elongated object, X . . . longitudinal direction, Y . . . width direction, W . . . curved portion
Number | Date | Country | Kind |
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2018-139027 | Jul 2018 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2019/028970 | 7/24/2019 | WO | 00 |