The foregoing, and additional objects, features and advantages of the present invention will become apparent to those of skill in the art from a consideration of the following detailed description of preferred embodiments thereof, taken in conjunction with the accompanying drawings, in which:
a) and 4(b) diagram the relationship between the currents in the two coils of the crossed-coil system assembly of
Turning now to a more detailed description of a preferred embodiment of the present invention,
As diagrammatically illustrated in
The crossed coils are separately energized with AC current supplied from a source such as a generator 40 (
The current generator 40 produces two synchronized alternating currents, one for each of the two coils 30 and 32 in the assembly, and these currents are in time quadrature with respect to each other, as illustrated by curves 50 and 52 in
As illustrated in
The drilling tool 20 in borehole 16 preferably also incorporates a suitable power supply, as well as a multiplexer 56, an analog to digital converter 58, a microprocessor 60, and a suitable data modulator for transferring sensed data uphole by way of a cable 64 to a surface drill controller 65 that includes a power supply 66, control circuitry 67, and a suitable data analysis computer 68 that is programmed to calculate the location and direction of tool 20 with respect to the crossed coil assembly 18. This computer is used to control the direction of drilling of the borehole 16 in response to the measurements made by the magnetic field sensors and by the gravity sensors, as is known in the art of borehole drilling. For this purpose, the assembly 18 is positioned in borehole 10 at a location where the magnetic field 70 (
A mathematical analysis of the vector of the magnetic field produced by coil assembly 18 and measured at the location of sensor 24 is required in order to determine the distance and direction of the field source from the sensor, and thus to permit the operator of the system to determine whether the borehole 16 is following the predetermined track with respect to the existing borehole 10. This analysis involves first constructing a mathematical model of the measured field 70. The model starts with defining a theoretical coil “A” and a theoretical coil “B” that are oriented at right angles to each other as shown, for example, in
Coil “A” and coil “B” are theoretical constructs used to create a model of the system illustrated in
Proceeding with the analysis of the theoretical system, a three-dimensional Cartesian coordinate system TNE (TVD, North, East) is defined. In the TNE system, T is the true vertical direction (TVD); i.e., is the gravity direction, while N is North, which is perpendicular to TVD, and points toward the local magnetic North direction as defined by the earth's magnetic field. E is East, which is perpendicular to both TVD and North. The direction vector ncoil and the coil position vector pcoil (
The first step of the analysis is to calculate the values of the vectors HS and RS in the TNE coordinate system from the horizontal vector v that is perpendicular to both the ncoil direction and the TVD direction as follows:
v=unitvec(cross(ncoil,(100))) (Eq. 1)
and then
HS=cross(ncoil,v) (Eq. 2)
RS=cross(ncoil,HS) (Eq. 3)
where v is the horizontal vector perpendicular to the axis of the coil assembly, “cross” is a vector cross product, ncoil is the unit vector of the coil assembly axis in borehole 10, as illustrated in
cp1=mag(Cross(ncoil, (100))) (Eq. 4)
If cp1 is zero, then instead HS and RS are taken as:
HS=North
RS=East
From the known coil length L and coil width D, coordinate vectors p1, p2, p3, and p4, are formed, all in the TNE coordinate system, from:
p1=pcoil−(L/2)*ncoil+(D/2)*HS (Eq. 5)
p2=pcoil+(L/2)*ncoil+(D/2)*HS (Eq. 6)
p3=pcoil+(L/2)*ncoil−(D/2)*HS (Eq. 7)
p4=pcoil−(L/2)*ncoil−(D/2)*HS (Eq. 8)
These coordinate vectors are the corners of the imaginary coil A that is oriented in the ncoil-HS plane and centered on the coil coordinate vector pcoil, as illustrated in
The vectors p5, p6, p7, p8 are now formed, again in the TNE coordinate system, as follows:
p5=pcool−(L/2)*ncoil−(D/2)*RS (Eq. 9)
p6=pcoil+(L/2)*ncoil−(D/2)*RS (Eq. 10)
p7=pcoil+(L/2)*ncoil+(D/2)*RS (Eq. 11)
p8=pcoil−(L/2)*ncoil+(D/2)*RS (Eq. 12)
The law of Biot-Savart is used with finite length current segments to find the magnetic field HA generated from the four straight coil segments of coil A and, separately, the magnetic field HB generated by the four straight coil segments of coil B. A normalized current of 1 amp in each coil is assumed, for now. A model of the expected AC magnetic field at a magnetic sensor located at a theoretical sensor point pObs in the TNE coordinate system is constructed using the fields calculated for Coil A and Coil B above. Then a time varying theoretical field Htheor is constructed from:
Htheor(t)=I*(HA*cos(w*(t−t0)+HB*sin(w*(t−t0))) (Eq. 13)
where I is the actual peak current in each coil, with each coil carrying the same peak current.
The actual measured magnetic field vector Hmeas(t) at the observation point is then compared with Htheor(t) and parameters t0 and pObs are varied until the total squared error between the measured and theoretical fields is minimized:
Err=norm(sum((Htheor(t)−Hmeas(t))2) (Eq. 14)
A number of numerical methods for finding the minimum error Err can be chosen. One method is the Nelder-Mead Simplex algorithm, implemented in MATLAB by the fminsearch function. For a starting estimate of the magnetic sensor coordinate, pObs, a best guess coordinate based on the conventional survey (from inclination and azimuth measurements of the borehole being drilled) is used. For the initial estimate of t0, Err is evaluated at the initial pObs estimated location for 8 equally spaced values of t0 ranging from 0 to T, where T is the period of the AC excitation current. The value of t0 that results in the minimum value of Err is picked. The Nelder-Mead search algorithm further refines these estimates of t0 and pObs to find the values that minimize Err. This final pObs is the computed position coordinate of the magnetic sensor in the borehole being drilled.
The convergence of the above method relies on the ellipticity of the rotating magnetic field Htheor(t). Ellipticity is defined as the maximum peak AC magnetic field value divided by the minimum value. Models of typical geometries used in practice show that the field is always at least somewhat elliptically polarized for practical crossed coil lengths and typical sensor-to-coil separations. Ellipticities of even 5% are sufficient to provide accurate and robust position measurements.
As the axial position of the sensors 24 relative to the longitudinal center of the crossed coil assembly 18 moves away from a position half-way along the coil, the ellipticity increases slightly also. The practical upper limit of distance measurement is about 50 meters from the assembly 18, if one assumes a 50 meter long coil assembly, a 60 amp-turn coil current (6 amps and 10 turns of wire on each coil), and magnetic noise typical of drilling environments. Longer ranges are possible if more amp-turns of current is used, or if more signal averaging is done on the received magnetic field measurements; however, it becomes impractical at some point to keep increasing the field strength in this way, as the magnetic field falls off rapidly with distance due to the dipole nature of the source and the ultimate 1/r3 falloff of the field. Signal averaging improves the measurement only as the square root of the number of samples analyzed and at some point becomes impractical due to the long measuring times involved.
Note that there is always a 180 degree ambiguity as to which side of the crossed-coil assembly 18 the sensors 24 are on. Because no absolute time synchronization is used between the crossed coil power supply signals and the magnetic sensor sampling times, one cannot tell just from the data which side of the coil the sensor is on. Fortunately, this is not a problem in practice, since the operator always knows at least generally which side of the coil he is on, based on the conventional inclination/azimuth surveys of the drill bit location and on previous measurements further up the borehole.
One could add time synchronization between the AC power supply and the magnetic sensor sampling times to eliminate the foregoing 180 degree ambiguity with the only added complication that the gross rotational positioning of the crossed-coil assembly would then have to be done with only ±90 degree accuracy. In practice it is easier to rely on prior knowledge of which side of the coil the sensor is on than to try to do this with time synchronization between the coil and the magnetic sensor.
The following is a more detailed explicit mathematical exposition of the method described above, with reference to
Hr=(I*w*HR/4*pi*R2))*sin(Amr) (Eq. 15)
Hq=(I*w*HQ/4*pi*R2))*cos(Amr) (Eq. 16)
where HR and HQ are constants, and where Amr is the angle between the directions of m and R.
The constants HR and HQ are readily computed for a given coil geometry, location along the axis of the coil, and radial distance parameter R. The present discussion relates mainly to determining the direction to the magnetic field source from an observation point; thus, the exact values of HR and HQ are not vital; the important point is that they are different. The ratio of HR/HQ is shown by curve 84 in
Consider the field at the point P (observation point), shown in
H1r=(I1*a*HR/4*pi*R2))*sin(Ac1r) (Eq. 17)
H1q=(I1*a*HQ/4*pi*R2))*cos(Ac1r) (Eq. 18)
H2r=(I2*a*HR/4*pi*R2))*cos(Ac1r) (Eq. 19)
H2q=((I2*a*HQ/4*pi*R2))*(−sin(Ac1r)) (Eq. 20)
if the current I for coil c1=I*cos(w*t) and for coil c2=I*sin(w*t).
The net field components Hr and Hq are given by:
where:
t1=t+Ac1r/w (Eq. 23)
These magnetic field components are measured, as shown in
Hx=Hr*cos(Axr)−Hq*sin(Axr) (Eq. 24)
Hy=Hr*sin(Axr)+Hq*cos(Axr) (Eq. 25)
Hx=(I*a/(4*pi*R̂2)*(HR*cos(Axr)*sin(w*t1)+HQ*sin(Axr)*cos(w*t1)) (Eq. 26)
Hy=(I*a/(4*pi*R̂2))*(HR*sin(Axr)*sin(w*t1I)−HQ*cos(Axr))*cos(w*t1)) (Eq. 27)
To find the angle Axr from the data, the first step is to time average (< >) the following three quantities:
<Hx*Hx>=(1/2*)(I*a/4*pi*R̂2))̂2*(HR̂2*cos(Axr)̂2+HQ̂2*sin(Axr)̂2) (Eq. 28)
<Hy*Hy>=(1/2)*(I*a/4*pi*R̂2))̂2*(HR̂2*sin(Axr)̂2+HQ̂2*cos(Axr)̂2) (Eq. 29)
<Hx*Hy>=(1/2)*(I*a/4*pi*R̂2))̂2*(HR̂2+HQ̂2)*sin(Axr)*cos(Axr) (Eq. 30)
From the above the angle Axr can be found from the measurements of Hx and Hy using the relationships:
cos(2*Axr)=(<Hx*Hx>−<Hy*Hy>)/(<Hx*Hx>+<Hy*Hy>) (Eq. 31)
sin(2*Axr)=2*(<Hx*Hy>/(<Hx*Hx>+<Hy*Hy>) (Eq. 32)
Finally, the angle Axr can be found from these two expressions using the 4 quadrant inverse tangent function:
Axr=(1/2)*a tan 2(sin(2*Axr), cos(2*Axr)) (Eq. 33)
Noting that the angle 2*Axr found from the atan 2 function repeats every 2*pi radians gives the conclusion that the actual angle Axr may be either Axr given by equation 35, or that value plus pi radians.
The distance R at the point P lies can be found from:
(R/L)̂2/(HR̂2̂+HQ̂2)=(sqrt(<Hx*Hx>+<Hy*Hy>))/((I*a/8*pi*L̂2)) (Eq. 34)
The above considerations disclose the preferred method for determining the distance and direction from an observation point to the center of a long, narrow coil assembly using magnetic field measurements in a plane perpendicular to the center of that coil. In practice, the coil assembly is positioned in a reference borehole, for example, and the new borehole is tracked for its entire length as it goes past the reference position. The method is useful even beyond the ends of the coil assembly. The salient feature of the present invention is the use of alternating currents in quadrature in substantially identical elongated planar coils that have a common longitudinal axis and that are perpendicular to each other to produce an elliptical magnetic field. The field components are periodically measured at an observation point at or near the drill during the drilling, and magnetic field measurements Hr and Hq at each depth of the borehole being drilled will have the same rotating field property and phase of the field, as shown in equations (21) and (22), if the coils are planar and perpendicular to each other. If the coils are twisted, however, the phase of the measured fields from each coil will change along the depth of observation, since the “effective” angle of the coil Ac1r will change because the coil elements closest to the observation point will have the greatest weight. The curves shown in the above Figures were computed by noting that the narrowness of the coil enables treating the entire coil pair as a superposition of infinitesimal “three” dimensional dipole pairs. Each orthogonal, infinitesimal pair generates a rotating magnetic field with a characteristic phase dependent upon its angular orientation i.e., the Ac1r angle. The expected field intensity for a flat coil pair or a twisted coil pair is readily computed using this method. The calculated field intensity changes as a function of position along the coil pair.
For an untwisted pair, the determination of the radial distance is done exactly as outlined above, though the fields at each depth location must be evaluated. The relative depths of the coil and the sensors along the lengths of the reference borehole and the borehole being drilled, respectively, is usually known precisely; for example, by measurement of the drill pipe lengths and the deployment depth of the coil. The relative depth of the two is also readily determined by analysis of the z component of the generated magnetic field, i.e., the field component along the borehole axis. If the coil is not twisted, then the relative phase of the fields will be the same for all points along the borehole.
The change in the phase of the measured fields as a function of depth is readily modeled to determine numerically the amount of twist. The direction to the neighboring borehole is relatively unaffected, since that depends only upon HR and HQ being different, as examination of Equations 28-30 clearly shows. The magnitude of each does not matter. To determine the distance, however, the magnitude of HR and HQ is important as shown by Equation 34. With the twist modeled from the analysis of the relative phase variation of the fields along the borehole, the variation and magnitude of HR and HQ is readily computed.
Although the present invention has been described in terms of preferred embodiments, it will be apparent to those of skill in the art that the true spirit and scope of the invention is limited only by the following claims.
Number | Date | Country | |
---|---|---|---|
60817248 | Jun 2006 | US |