Embodiments of the present disclosure relate to semiconductor devices, and more particularly to electronic packages with inductors that are cooled by a fluidic channel.
As power densities in in-package fabricated magnetics continues to increase, channeling heat out of the magnetics is becoming a bigger challenge. The thermal hot spots of magnetic components are usually at the inner portion of the magnetic design, which makes cooling solutions more challenging. Furthermore, when high permeability magnetic cores are assembled to the package windings, it becomes more difficult to get the heat out from the windings.
In a typical magnetic component for voltage regulation (VR), a two piece magnetic body is assembled around conductive windings in a package substrate to form an inductor. Fringing magnetic fields of the magnetic body lead to heating at the interior portions of the magnetic body that face the windings. When there is no thermal solution to provide cooling to the magnetic body, the thermal limit dictates the form factor and current specifications. Additionally, as higher permeability magnetic materials are used, the hot spots become worse. This limits the ability to use high permeability materials, and thus poses a limit on the minimum power solution size. It is typical to increase the form factor and reduce the power density in order minimize the maximum temperature within the hotspots to satisfy reliability limits. However, this also decreases the quantity of the magnetic components per volume and reduces the maximum power that may be delivered by a given overall power solution size.
Described herein are electronic packages with inductors that are cooled by a fluidic channel, in accordance with various embodiments. In the following description, various aspects of the illustrative implementations will be described using terms commonly employed by those skilled in the art to convey the substance of their work to others skilled in the art. However, it will be apparent to those skilled in the art that the present invention may be practiced with only some of the described aspects. For purposes of explanation, specific numbers, materials and configurations are set forth in order to provide a thorough understanding of the illustrative implementations. However, it will be apparent to one skilled in the art that the present invention may be practiced without the specific details. In other instances, well-known features are omitted or simplified in order not to obscure the illustrative implementations.
Various operations will be described as multiple discrete operations, in turn, in a manner that is most helpful in understanding the present invention, however, the order of description should not be construed to imply that these operations are necessarily order dependent. In particular, these operations need not be performed in the order of presentation.
As noted above, cooling of voltage regulator (VR) inductors in electronic packages is challenging. Without a cooling solution, the total power delivered by the inductor is limited. Additionally, advances in material design (e.g., higher magnetic permeability) are not able to be fully leveraged to provide improved performance.
Accordingly, embodiments disclosed herein provide cooling solutions that enable improved VR performance. In one embodiment, the conductive windings are leveraged as a cooling feature. In another embodiment, the magnetic body and the package substrate define a fluidic path that passes through the magnetic body.
In the embodiments where the conductive windings are leveraged as the cooling feature, the conductive windings may have a tubular configuration. The conductive winding tubes are connected to a fluidic inlet and outlet in order to allow for a cooling fluid to pass through the windings. In some embodiments, the entire lateral portion of the fluidic path is implemented in a single conductive winding. As used herein, the “lateral portion of the fluidic path” refers to the portion of a fluidic path that is routed substantially parallel to a top surface of the package substrate. In other embodiments, the lateral portion of the fluidic path may also comprise electrically isolating breaks. Such embodiments allow for a single fluidic path to service inductors that are electrically isolated from each other.
In the embodiments where the magnetic body and the package substrate define a fluidic path, a tube connected to a fluidic inlet/outlet may be inserted in the gap formed between the magnetic body and the package substrate. Separate tubes may be provided for each gap. In other embodiments, a single flexible tube may span multiple gaps.
Referring now to
In an embodiment, a magnetic body 120 is disposed through the package substrate 105. The magnetic body 120 may be a discrete component that is assembled around the package substrate 105. For example, the magnetic body 120 may comprise a base 121 with a plurality of prongs 122 that extend up from the base 121. The plurality of prongs 122 extend through holes in the package substrate 105. A magnetic lid 123 may be coupled to the plurality of prongs 122, e.g., with an epoxy 125 or the like. The epoxy 125 may also fill the remainder of the holes through the package substrate 105. In an embodiment, the epoxy 125 is a thermally conductive epoxy. For example, the epoxy 125 may include conductive filler particles, such as, but not limited to aluminum.
In an embodiment, the magnetic body 120 may be any suitable magnetic material. In a particular embodiment, the magnetic body 120 may be referred to as a high magnetic permeability material. For example, the magnetic permeability of the magnetic body 120 may be approximately 10μ/μ0 or greater. Suitable materials for the magnetic body 120 include, but are not limited to, compounds of ferrites, iron, aluminum, cobalt, and nickel.
In an embodiment, a conductive winding 110 is provided around the prongs 122 of the magnetic body 120. Particularly, the conductive winding 110 may be referred to as a “tubular” conductive winding. As used herein, a tubular winding may refer to a section of a winding that provides an enclosed loop in the cross-section transverse to the primary length direction. For example, in
In an embodiment, the conductive winding 110 may have an inlet (labeled by the IN arrow) and an outlet (labeled by the OUT arrow). The inlet may receive cooling fluid, and the outlet may return cooling fluid back to a reservoir after it has been used to cool the inductor. The cooling fluid may be any appropriate gas or liquid, or a combination thereof. In one embodiment, the cooling fluid may comprise water. In another embodiment, the cooling fluid may comprise water with additional anti-corrosion additives. In still another embodiment, the cooling fluid may comprise a dielectric refrigerant. In a further embodiment, the heat cooling fluid may comprise an oil. In other embodiments, the cooling fluid may be comprised of two phases (such as liquid water and water vapor, or liquid-phase and gas-phase dielectric refrigerant) that exists simultaneously in one or more regions of the conductive winding 110.
In an embodiment, the inlet and the outlet may be coupled to a source and/or reservoir of cooling fluid that is shared with cooling solutions for other portions of the electronic package (not shown). For example, a system level fluidic cooling solution may provide cooling to one or more dies, or other components in addition to the fluidic path provided by the tubular conductive winding 110.
In the illustrated embodiment, an entire lateral length of the fluidic path from the inlet to the outlet is implemented within the conductive winding 110. That is, the routing of the fluidic path in a plane substantially parallel to the top surface of the package substrate 105 is implemented within the conductive winding 110. As shown in
Referring now to
Referring now to
Referring now to
In an embodiment, the first tubular conductive winding 110A and the second tubular conductive winding 110E may be electrically isolated from each other. In other embodiments, the tubular conductive windings 110A and 110E may be electrically coupled to each other. For example, the first tubular conductive winding 110A and the second tubular conductive winding 110E may be electrically coupled in parallel or in series.
In an embodiment, the first tubular conductive winding 110A and the second tubular conductive winding 110E may share a fluid inlet and outlet, as shown in
Referring now to
Referring now to
In an embodiment, a pair of inductors 240A and 240B are provided on the package substrate 205. Each of the inductors 240A and 240B may comprise a magnetic body 220 that passes through the package substrate 205, and a conductive winding 210A or 210B that wraps around prongs of the magnetic body 220. As illustrated in
Referring now to
Referring now to
As illustrated in
Referring now to
Referring now to
Referring now to
Referring now to
Referring now to
Referring now to
Referring now to
Referring now to
Referring now to
In
In
Referring now to
In an embodiment, a magnetic body 420 is disposed through the package substrate 405. The magnetic body 420 may comprise a base 421 with a plurality of prongs 422 extending up from the base 421. The prongs 422 may be the portion of the magnetic body 420 that passes through the package substrate 405. In an embodiment, a magnetic lid 423 is disposed over the ends of the prongs 422. The magnetic lid 423 may be secured to the prongs 422 by a thermally conductive adhesive 425.
In an embodiment, the prongs 422 extend up above a top surface of the package substrate 405. As such gaps 436 are provided between a top surface of the package substrate 405 and a bottom surface of the magnetic lid 423. For example, a first gap 436A and a second gap 436B are provided in
In a particular embodiment, the gaps 436A and 436B may house tubes 435. For example, a first tube 435A is included in gap 436A, and a second tube 435B is included in the gap 436B. The tubes 435 may be fluidically coupled to a source/reservoir of cooling fluid, such as water, a dielectric refrigerant, oil, etc.
Referring now to
In
Referring now to
In an embodiment, the electronic package 500 may be substantially similar to any of the electronic packages described above. Particularly, the electronic package 500 may comprise one or more inductors or transformers 540 that are actively cooled. For example, the cooling may be implemented by tubular conductive windings, similar to the embodiments shown in
These other components include, but are not limited to, volatile memory (e.g., DRAM), non-volatile memory (e.g., ROM), flash memory, a graphics processor, a digital signal processor, a crypto processor, a chipset, an antenna, a display, a touchscreen display, a touchscreen controller, a battery, an audio codec, a video codec, a power amplifier, a global positioning system (GPS) device, a compass, an accelerometer, a gyroscope, a speaker, a camera, and a mass storage device (such as hard disk drive, compact disk (CD), digital versatile disk (DVD), and so forth).
The communication chip 606 enables wireless communications for the transfer of data to and from the computing device 600. The term “wireless” and its derivatives may be used to describe circuits, devices, systems, methods, techniques, communications channels, etc., that may communicate data through the use of modulated electromagnetic radiation through a non-solid medium. The term does not imply that the associated devices do not contain any wires, although in some embodiments they might not. The communication chip 606 may implement any of a number of wireless standards or protocols, including but not limited to Wi-Fi (IEEE 802.11 family), WiMAX (IEEE 802.16 family), IEEE 802.20, long term evolution (LTE), Ev-DO, HSPA+, HSDPA+, HSUPA+, EDGE, GSM, GPRS, CDMA, TDMA, DECT, Bluetooth™, derivatives thereof, as well as any other wireless protocols that are designated as 3G, 4G, 5G, and beyond. The computing device 600 may include a plurality of communication chips 606. For instance, a first communication chip 606 may be dedicated to shorter range wireless communications such as Wi-Fi and Bluetooth™ and a second communication chip 606 may be dedicated to longer range wireless communications such as GPS, EDGE, GPRS, CDMA, WiMAX, LTE, Ev-DO, and others.
The processor 604 of the computing device 600 includes an integrated circuit die packaged within the processor 604. In some implementations of the invention, the integrated circuit die of the processor may be coupled to an electronic package that comprises an inductor that is actively cooled by a fluidic path within tubular conductive windings and/or between the magnetic lid and the package substrate, in accordance with embodiments described herein. The term “processor” may refer to any device or portion of a device that processes electronic data from registers and/or memory to transform that electronic data into other electronic data that may be stored in registers and/or memory.
The communication chip 606 also includes an integrated circuit die packaged within the communication chip 606. In accordance with another implementation of the invention, the integrated circuit die of the communication chip may be coupled to an electronic package that comprises an inductor that is actively cooled by a fluidic path within tubular conductive windings and/or between the magnetic lid and the package substrate, in accordance with embodiments described herein.
The above description of illustrated implementations of the invention, including what is described in the Abstract, is not intended to be exhaustive or to limit the invention to the precise forms disclosed. While specific implementations of, and examples for, the invention are described herein for illustrative purposes, various equivalent modifications are possible within the scope of the invention, as those skilled in the relevant art will recognize.
These modifications may be made to the invention in light of the above detailed description. The terms used in the following claims should not be construed to limit the invention to the specific implementations disclosed in the specification and the claims. Rather, the scope of the invention is to be determined entirely by the following claims, which are to be construed in accordance with established doctrines of claim interpretation.
Example 1: an electronic package, comprising: a package substrate; a magnetic block, wherein the magnetic block passes through the package substrate; a fluidic path from an inlet to the package substrate to an outlet of the package substrate; and a conductive winding in the package substrate, wherein the conductive winding wraps around the magnetic block, and wherein the conductive winding is tubular and the fluidic path passes through the conductive winding.
Example 2: the electronic package of Example 1, wherein the magnetic block comprises three prongs that extend through the package substrate.
Example 3: the electronic package of Example 1 or Example 2, wherein the conductive winding wraps around the three prongs.
Example 4: the electronic package of Examples 1-3, wherein the conductive winding comprises a first tubular layer in a first layer of the package substrate and a second tubular layer in a second layer of the package substrate.
Example 5: the electronic package of Examples 1-4, wherein a lining is disposed over an interior surface of the conductive winding.
Example 6: the electronic package of Examples 1-5, further comprising:
Example 7: the electronic package of Examples 1-6, wherein an entire lateral length of the fluidic path is within the conductive winding.
Example 8: the electronic package of Examples 1-7, further comprising: a second magnetic block, wherein the second magnetic block passes through the package substrate; and a second conductive winding in the package substrate, wherein the second conductive winding wraps around the second magnetic block, and wherein the second conductive winding is tubular and the fluidic path passes through the second conductive winding.
Example 9: the electronic package of Example 8, wherein second conductive winding is electrically isolated from the conductive winding.
Example 10: the electronic package of Example 8 or Example 9, wherein a portion of a lateral length of the fluidic path is not bounded by the conductive winding or the second conductive winding.
Example 11: the electronic package of Example 10, further comprising: a lining around the fluidic path.
Example 12: an electronic package, comprising: a package substrate; a magnetic block, wherein the magnetic block comprises two or more prongs that extend through the package substrate; and a magnetic lid over ends of the two or more prongs, wherein the magnetic lid, the two or more prongs, and a surface of the package substrate define a cooling channel.
Example 13: the electronic package of Example 12, further comprising a tube within the cooling channel.
Example 14: the electronic package of Example 12 or Example 13, wherein there are at least three prongs to define a first cooling channel and a second cooling channel.
Example 15: the electronic package of Example 14, wherein a first tube is in the first cooling channel and a second tube is in the second cooling channel.
Example 16: the electronic package of Examples 12-15, wherein a single tube is shared by the first cooling channel and the second cooling channel.
Example 17: the electronic package of Example 16, wherein the single tube extends across a middle prong, wherein an interior dimension of the single tube over the middle prong is smaller than an interior dimension of the single tube in the first cooling channel and the second cooling channel.
Example 18: the electronic package of Example 17, wherein the single tube is pinched closed across the middle prong.
Example 19: an electronic system, comprising: a board; a package substrate electrically coupled to the board; an inductor embedded in the package substrate; a fluidic path for cooling the inductor; and a die electrically coupled to the package substrate.
Example 20: the electronic system of Example 19, wherein the inductor comprises: a magnetic block with a plurality of prongs, wherein the prongs extend through one or more layers of the package substrate; a magnetic lid over the plurality of prongs; and a conductive winding around the magnetic block.
Example 21: the electronic system of Example 20, wherein the conductive winding is tubular, and wherein the fluidic path passes through the conductive winding.
Example 22: the electronic system of Example 21 wherein the conductive winding comprises an interior lining.
Example 23: the electronic system of Example 20, wherein the fluidic path passes between the plurality of prongs.
Example 24: the electronic system of Example 23, wherein a tube is provided between the plurality of prongs.
Example 25: the electronic system of Example 24, wherein a single tube is shared between a first pair of prongs and a second pair of prongs.
Number | Name | Date | Kind |
---|---|---|---|
3391363 | Moore | Jul 1968 | A |
3602858 | Moore | Aug 1971 | A |
4485289 | Schwartz | Nov 1984 | A |
4577175 | Burgher | Mar 1986 | A |
4584551 | Burgher | Apr 1986 | A |
4593261 | Forster | Jun 1986 | A |
4896130 | Ermilov | Jan 1990 | A |
5446269 | Peysakhovich | Aug 1995 | A |
5514906 | Love | May 1996 | A |
5898353 | Cader | Apr 1999 | A |
6087583 | Runge | Jul 2000 | A |
6253835 | Chu | Jul 2001 | B1 |
6262503 | Liebman | Jul 2001 | B1 |
6368530 | Adubato | Apr 2002 | B1 |
6477045 | Wang | Nov 2002 | B1 |
6741152 | Arz | May 2004 | B1 |
6942018 | Goodson | Sep 2005 | B2 |
7023312 | Lanoue | Apr 2006 | B1 |
7180292 | Coughlin | Feb 2007 | B2 |
7212405 | Prasher | May 2007 | B2 |
7215547 | Chang | May 2007 | B2 |
7243705 | Myers | Jul 2007 | B2 |
7265979 | Erturk | Sep 2007 | B2 |
7280024 | Braunisch | Oct 2007 | B2 |
7289329 | Chen | Oct 2007 | B2 |
7370789 | Ham | May 2008 | B2 |
7394659 | Colgan | Jul 2008 | B2 |
7471515 | Chang | Dec 2008 | B2 |
7663460 | Suzuki | Feb 2010 | B2 |
8563365 | King, Jr. | Oct 2013 | B2 |
9257229 | Sarver | Feb 2016 | B2 |
10325707 | DeNatale | Jun 2019 | B2 |
10607765 | Yoon | Mar 2020 | B2 |
10732241 | Thiagarajan | Aug 2020 | B2 |
10770981 | Hsiao | Sep 2020 | B2 |
10912232 | Nakajima | Feb 2021 | B2 |
11158444 | Marin | Oct 2021 | B2 |
11432437 | Takahara | Aug 2022 | B2 |
20040070940 | Tomioka | Apr 2004 | A1 |
20040228088 | Minamitani | Nov 2004 | A1 |
20060042825 | Lu | Mar 2006 | A1 |
20080017354 | Neal | Jan 2008 | A1 |
20080024980 | Suzuki | Jan 2008 | A1 |
20080197953 | Seong | Aug 2008 | A1 |
20090065178 | Kasezawa | Mar 2009 | A1 |
20090066453 | Koivuluoma | Mar 2009 | A1 |
20100001906 | Akkermans | Jan 2010 | A1 |
20100132923 | Batty | Jun 2010 | A1 |
20100171213 | Hisano | Jul 2010 | A1 |
20130206371 | Fujita | Aug 2013 | A1 |
20130220587 | Tamura | Aug 2013 | A1 |
20130223010 | Shioga | Aug 2013 | A1 |
20140046248 | Fini | Feb 2014 | A1 |
20140118946 | Tong | May 2014 | A1 |
20140268572 | Ranjan | Sep 2014 | A1 |
20140367583 | Barraclough | Dec 2014 | A1 |
20150070836 | Yairi | Mar 2015 | A1 |
20150097644 | Shepard | Apr 2015 | A1 |
20160005521 | Pal | Jan 2016 | A1 |
20160005524 | Downing | Jan 2016 | A1 |
20160078993 | Cedell | Mar 2016 | A1 |
20160118185 | Hirata | Apr 2016 | A1 |
20160254089 | Parish | Sep 2016 | A1 |
20160307685 | White | Oct 2016 | A1 |
20170179001 | Brunschwiler | Jun 2017 | A1 |
20170301450 | Takahashi | Oct 2017 | A1 |
20180342349 | Mao | Nov 2018 | A1 |
20190180908 | Metzler | Jun 2019 | A1 |
20190385925 | Walczyk | Dec 2019 | A1 |
20190385932 | Eid | Dec 2019 | A1 |
20190393193 | Eid | Dec 2019 | A1 |
20200006287 | Hill | Jan 2020 | A1 |
20200051884 | Shekhar | Feb 2020 | A1 |
20200176174 | Rippel | Jun 2020 | A1 |
20200176355 | May | Jun 2020 | A1 |
20200203256 | Neal | Jun 2020 | A1 |
20200273775 | Karhade | Aug 2020 | A1 |
20210273524 | Kegeler | Sep 2021 | A1 |
20220084736 | Choi | Mar 2022 | A1 |
20220085142 | Choi | Mar 2022 | A1 |
20220093537 | Radhakrishnan | Mar 2022 | A1 |
20220328243 | Hino | Oct 2022 | A1 |
20220415555 | Dogiamis | Dec 2022 | A1 |
Number | Date | Country |
---|---|---|
1809903 | Jul 2006 | CN |
102007001233 | Jul 2008 | DE |
WO-0019457 | Apr 2000 | WO |
WO-2011154422 | Dec 2011 | WO |
Number | Date | Country | |
---|---|---|---|
20220084740 A1 | Mar 2022 | US |