This patent application generally relates to an embedded element pulling apparatus. More specifically it relates to an embedded element pulling apparatus having a pair of jaws for grasping an embedded element, each jaw is coupled to a linear guide, and the pair of jaws is driven along the linear guides by a motive device to grasp, remove and release the embedded element.
Removing nails from wood is a common occurrence in the building trades. In most situations the craftsman needs to only remove a few nails that may have been driven into the wood improperly or whose removal is required to adjust for a minor modification to the structure being built. For these situations the use of the claws of a hammer or a crowbar is sufficient to remove the nails. However, in certain situations such as a major renovation or during the disassembling and moving a structure (barn or house) to a new location, hundreds or even thousands of nails may need to be removed. Usually in these situations preserving the integrity of the wood for reuse is also important. Using a hammer or crowbar to remove a large number of nails is time consuming and can result in significant damage to the wood. The current patent application provides for a new tool that greatly reduces the time and effort of pulling nails as well as minimizes the damage to the wood. Given the high cost of lumber, recycling the materials of an entire building is also possible with this new tool. The proposed embedded element pulling apparatus further has embodiments that allow the apparatus to remove staples, screws and other embedded elements from a wide variety of materials.
One aspect of the present patent application is directed to an embedded element pulling apparatus having a grasping end. The apparatus comprises a pair of linear guides separated by a width, each linear guide having a length and an inner guide surface, the inner guide surface angled to form a closing ramp at the grasping end. A jaw is paired with each linear guide, each jaw is engaged to follow along the inner guide surface. A lock assembly is integrated to lock and unlock the jaws. A carriage cooperatively couples the jaws and the lock assembly. A positioning actuator engages with the carriage to position the jaws along the length of the linear guides and a drive actuator engages with the carriage to close the jaws, pull the embedded element, and open the jaws.
Another aspect of the present patent application is directed to an embedded element pulling apparatus having teeth associated with each jaw that are interchangeable to vary the precision of how the embedded element is grasped and the type of embedded elements that may be removed.
Another aspect of the present patent application is directed to an embedded element pulling apparatus having a width adjustment assembly for adjusting the width between the pair of linear guides to adjust for the size of the embedded element and gripping strength desired to grip the embedded element during removal.
Yet another aspect of the present patent application is directed to an embedded element pulling apparatus having a receptacle for collecting removed embedded elements.
Still another aspect of the present patent application is directed to an embedded element pulling apparatus having a motive device coupled with the jaws to pull the embedded element between grasping and un-grasping positions. The motive device is interchangeable with other motive devices that operate using mechanical, electric, magnetic, hydraulic, pneumatic and explosive principles to accommodate to different work environments.
Still yet another aspect of the present patent application is directed to a motive device comprising a tube. The tube includes a tube wall, a tube interior, a tube exterior, opposite tube ends and a longitudinal axis. A tube end cap is proximate each tube end, each tube end cap has a large radius section and small radius section. Each large radius section is mounted to the interior of the tube so that each small radius section extends outward to form a valve gap between the tube wall and each small radius section. A pressure reservoir surrounds the tube exterior. The pressure reservoir has a reservoir end cap paired with each valve gap. Each reservoir end cap has a valve element fitting within each valve gap. A piston positioned within the tube's interior is movable along the longitudinal axis between the tube end caps. A trigger moves the pressure reservoir along the longitudinal axis relative to the tube allowing fluid to pressurize one side of the piston while venting the other side of the piston to move the piston. The valve element switches connection of the tube between exhaust and the pressure reservoir.
The foregoing and other aspects and advantages presented in this patent application will be apparent from the following detailed description, as illustrated in the accompanying drawings, in which:
a is a perspective view of one embodiment of an embedded element pulling apparatus according to the present patent application that shows the grasping assembly integrated with a motive device;
b is a sectional, perspective view of the embedded element pulling apparatus in
a is a top, plan view of the carriage assembly of
b is a top, plan view of the carriage assembly of
a is a perspective view of the linear guides for the embedded element pulling apparatus illustrated in
b is a partial cutaway, perspective view of the linear guides illustrated in
a is a back view of gasping assembly with carriage assembly hidden for the embedded element pulling apparatus of
b is a back view of grasping assembly with carriage assembly hidden for the embedded element pulling apparatus of
a
1 is a side, sectional view of the linear guides of
a
2 is top, plan, partial cutaway view of the linear guides in
b
1 is a side, sectional view of the linear guides of
b
2 is top, plan, partial cutaway view of the linear guides in
a is an enlarged view of the dashed outline in
b is an enlarged view of the dashed outline in
a is a side view of the grasping assembly of the embedded element pulling apparatus of
b is a top sectional view of the grasping assembly of
c is a top sectional view of the grasping assembly of
d is a top sectional view of the grasping assembly of
e is a top sectional view of the grasping assembly of
f is a top sectional view of the grasping assembly of
a is a side view of the motive device of the embedded element pulling apparatus of
b is a top sectional view of the motive device of
c is a top sectional view of the motive device of
d is a top sectional view of the motive device of
e is a top sectional view of the motive device of
f is a top sectional view of the motive device of
a is a perspective view of the jaw of the embedded element pulling apparatus of
b is an exploded view of the jaw in
c is a perspective view of one embodiment of an interchangeable tooth that may be used in the embedded element pulling apparatus of
d is a perspective view of another embodiment of an interchangeable tooth that may be used in the embedded element pulling apparatus of
e is a perspective view of yet another embodiment of an interchangeable tooth that may be used in the embedded element pulling apparatus of
f is a perspective view of yet another embodiment of an interchangeable tooth that may be used in the embedded element pulling apparatus of
g is a perspective view of yet another embodiment of an interchangeable tooth that may be used in the embedded element pulling apparatus of
h is a perspective view of another embodiment of a combined set of interchangeable teeth that may be used in the embedded element pulling apparatus of
i is a perspective view of yet another embodiment of an interchangeable tooth that may be used in the embedded element pulling apparatus of
j is a perspective view of yet another embodiment of an interchangeable tooth that may be used in the embedded element pulling apparatus of
Embedded element pulling apparatus 20 is shown in
In
a and 5b illustrate how lock assembly 36 is integrated with carriage 38 to enable locking and unlocking of jaws 34. Lock assembly 36 is configured to be an over-center lock assembly that includes a lock activation element 58 and two locking arms 52. The two locking arms 52 are connected to lock activation element 58 at their inner ends by lock pivot 60 and to jaws 34 by respective arm pivots 51 at their jaw ends. Lock pivot 60 has an extension, lock pin 61, extending from the lock pivot. Lock pivot 60 moves along lock guide slot 62 within carriage 38. Arm pivots 51 move within lock activation slot 64 that is channeled within carriage 38. Lock bias 66 provides a bias that pushes on lock activation element 58. Lock activation occurs when lock pivot 60 is pulled away from the grasping end by locking arms 52 and pushed by lock bias 66 beyond the center line. The center line being defined by the line connecting arm pivots 51. Unlocking occurs when carriage assembly 37 is pulled away from grasping end 32 and lock pin 61 hits a fixed element 67 on the inside of housing 25. Fixed element 67 pushes lock pivot 60 beyond the center line of lock activation slot 62 causing jaws 34 to open and thereby releasing embedded element. 42.
Linear guides 26 are shown in
Width adjustment occurs via the use of a width adjustment assembly 68 shown in
Movement of carriage assembly 37 within grasping assembly 22 and along linear guides 26 is governed by one of two actuators, either by positioning actuator 40 or drive actuator 44. Positioning actuator 40 may include a positioning shaft 78 and possibly other components to enable the positioning actuator to set the position of carriage assembly 37. Drive actuator 44 includes a drive shaft 80 in cooperation with retraction element 46 and possibly other components to provide a drive force to the carriage assembly 37. In a preferred embodiment, positioning actuator 40 is concentric to and resides within drive actuator 44. However in other embodiments, positioning actuator 40 may reside parallel to the drive actuator 44, but not necessarily ‘concentric to the drive actuator. Positioning actuator 40 is used to move carriage assembly 37 from the un-grasping end 48 to grasping end 32 of grasping assembly 22 so that the carriage assembly can be in a ready position with jaws 34 open and ready to be driven against closing ramp 30. Drive actuator 44 is used to drive jaws 34 against closing ramp 30, close the jaws and active lock assembly 36. Drive actuator 44 further includes a retraction element 46. Retraction element 46 is for engaging with carriage assembly 37 so that the carriage assembly can be pulled along linear guides 26 away from grasping end 32. Retraction element 46 has two retraction arms 86 with corresponding retraction gaps 88. When lock assembly 36 is in the locked state the jaw ends of locking arms 52 fit securely within retraction gaps 88 allowing carriage assembly 37 to be pulled away from grasping end 32.
Several other elements are incorporated as part of grasping assembly 22. Grasping assembly 22 includes a disposal slot 90 within housing 25 for disposal of pulled embedded elements 42. An optional receptacle 92 may be attached to housing 25 to collect removed embedded elements. Integrated with housing 25 is a handle 94 for ergonomic holding of embedded element pulling apparatus 20. A trigger 96 is also integrated with handle 94. Pressing trigger 96 initiates closure of jaws 34 onto embedded element 42 after the user has aligned embedded element pulling apparatus 20 to the embedded element. Releasing trigger 96 initiates the jaws to pull embedded element 42 and bring the embedded element to receptacle 92 for collection and disposal.
Various types of motive device 24 can be connected to grasping assembly 22 to support movement of positioning actuator 40 and drive actuator 44.
a and 10b detail the valve structures for motive device 24 and how the valves work. Note that the valve structures themselves are symmetric relative to both ends of motive device 24. Movement of pressure reservoir 112 relative to tube 102, initiated by trigger 96, is what changes the state of each valve at the two ends of motive device 24. Each valve element 116 has a pressure seal 118 around the interior of tube wall 102 for sealing between the interior wall of tube 102 and the valve element. Tube 102 has at least one tube opening 120. It is preferable to have a plurality of tube openings 120 around the circumference of the tube that lead from reservoir 112 into valve gap 108. The more tube opening area, the faster tube 102 can be pressurized. An exhaust seal 122 around small radius section 106 provides for sealing between valve element 116 and tube end cap 104. Each tube end cap 104 has at least one end cap opening 124. It is preferable to have a plurality of end cap openings 124 through large radius section 105. The more end cap opening area, the faster tube 102 can be pressurized and exhausted. In the exhausting state for first piston side 110a,
The embedded element pulling apparatus 20 described in this patent application requires a large amount of energy/momentum to be imparted to drive actuator 44 so that jaws 34 will be able to embed into embedded material 45, grab around the shank of embedded element 42 and pull the embedded element out of the embedded material. For this reason the motive element 24 shown in
Piston 100 may drive a variety of configurations of actuation elements. Piston 100 may have a single shaft existing one end of tube 102. Piston 100 could have two shafts, one exiting both ends of tube 102. Piston 100 may also have two shafts exiting one end of tube 102. This configuration is the preferred embodiment for providing actuation to grasping end 22 of embedded element pulling apparatus 20. In this configuration position shaft 78 is concentric with drive shaft 80 and moves within the drive shaft. At the end of drive shaft 80 that resides within the interior cavity of tube 102 is a small orifice 126. When drive shaft 80 is pulled back within the interior of tube 102, orifice 126 provides a pathway for pressurized fluid to reach the back end of positioning shaft 78 filling position chamber 107. The fluid extends positioning shaft 78 out of drive shaft 80. This action is useful in positioning carriage assembly 37 into a ready state near grasping end 32.
a
1, 8b1 and 9 show one embodiment for trigger 96 and how the trigger may be integrated as part of embedded element pulling apparatus 20 to activate motive device 24. A rod 125 connects trigger 96 to the housing of pressure reservoir 112. When trigger 96 is pulled, rod 125 pushes pressure reservoir away from grasping assembly 22. When trigger 96 is released, a trigger bias element 127 in the motive element (the trigger bias element could be located in housing assembly as well), returns pressure reservoir 96 to the forward position closer to grasping assembly 22. When trigger 96 is pulled, motive element 24 that powers drive actuator 44 is energized. This causes the forward motion of carriage assembly 37 and drives teeth 50 to grasp embedded element 42. When trigger 96 is released, the reverse motion of drive actuator 44 is energized. This causes embedded element 42 to be pulled backwards and released. Several alternative implementations of trigger 96 are possible. These alternatives may include using a pneumatic or hydraulic valve, actuated by trigger 96, which in turn activates a small pneumatic or hydraulic actuator to push and pull on the housing of pressure reservoir housing 112. In another alternative implementation, drive actuator 44 maybe coupled with an electrical or magnetic motive device, trigger 96 would activate an electrical switch to energize the motion. Similarly, such an electrical switch could activate an internal combustion or explosive motive device.
As shown in
The operation of embedded element pulling apparatus 20 is shown in two corresponding series of figures.
Different types of interchangeable teeth 50 may be incorporated with embedded element pulling apparatus 20 depending on the type of embedded element 42 to be removed and the precision with which the embedded element must be removed.
More precision during removal of embedded elements 42 generally equates to less damage to the embedding material 45 during the removal process by localizing damage from the grasping teeth 50 to only a short distance on either side of the embedded element. More precision, however, requires tighter tolerances and more accurate positioning of the embedded element pulling apparatus 20 when aligning teeth 50 to embedded element 42. In some situations, the user may not care about damage to embedding material 45 and therefore use wider teeth 50, in favor of narrower more precise teeth, in order to more quickly complete the job. However, in other situations the user may care about damage to the embedding material 45 and therefore use narrower, more precise teeth and relinquish the speed at which the job can be completed in favor of improving the quality of the embedding material after the job is complete.
While several embodiments of the invention, together with modifications thereof, have been described in detail herein and illustrated in the accompanying drawings, it will be evident that various further modifications are possible without departing from the scope of the invention. Nothing in the above specification is intended to limit the invention more narrowly than the appended claims. The examples given are intended only to be illustrative rather than exclusive.