This invention pertains in general to offset printing and in particular to embedding data in solid printing areas.
It is difficult to embed data in solid graphical objects. Copending commonly-assigned U.S. patent application Ser. Nos. 13/017,260; 13/017,300; and 13/185,846 describe a process which embeds data in solid objects printed with flexography. The embedded data in solid flexographic prints is accomplished by roughening the surface of a relief member.
Copending commonly-assigned U.S. patent application Ser. Nos. 13/017,260; 13/017,300; and 13/185,846 show the original idea as it applies to flexography. Given a rubber relief plate with a surface pattern in the solid objects on the relief plate, the ink transferred to the receiver is varied by the surface pattern.
In offset lithography it is well known that the solid printed density is dependent upon the roughness of the receiver. Walker and Fetsco, “A Concept of Ink Transfer in Printing”, American Inkmaker, Vol. 33, Issue 12, pp. 38-44 and 69-71, National Assoc of Printing Ink Manufacturers, December (1955), showed that the fraction of ink transferred or printed density varies by the roughness of the receiver. De Grace and Mangin, “A Mechanistic Approach to Ink Transfer Part 1: Effect of Substrate Properties and Press Conditions,” Advances in Printing Science and Technology, pp. 312-332, Pentech, (1984), showed that printed density on Polyester support also varied as a function of surface roughness. Langerstadt and Kolseth, “Influence of Surface Energetics on Ink Transfer in Flexo Printing,” Advances in Printing Science and Technology, Issue 23, pp. 269-299, Elsevier, (1995), determined that surface roughness of paper receivers was more important than treating the paper to change its surface energy. While variations in printing density due to receiver roughness is well known in the art, the ability to create a similar affect by changing the local roughness of an offset rubber blanket was surprising. In addition by using photolithographic techniques to pattern a photopolymer flexographic plate and using the patterned photopolymer flexographic plate as the offset printing member one is able to create fine variations in the local density and variations in structure within printed solid areas.
In an offset printing process a rubber plate or blanket is used to transfer the ink from a plate to the receiver. The plate may be a lithographic plate. The plate may be a gravure plate. The mechanism of ink transfer from the rubber blanket to the receiver is identical to the flexographic process. The difference between an offset printing process and the flexographic printing process is that the image is applied first to an offset printing member and then transferred to the receiver. In offset gravure printing the ink is applied to a blanket or offset rubber roller which then transfers the image to the receiver. One may compare offset gravure to flexography where one replaces the anilox roll in flexography with the etched gravure cylinder, then replaces the patterned flexographic plate with a plain rubber roller. The invention works in offset gravure by replacing the plain rubber roller with a flexographic plate with a patterned roughened surface.
In pad printing a gravure plate, an engraving, a rubber stamp, or a raised relief, is used to transfer ink to a rubber pad, then to the item to be printed. The pad may be shaped to conform to the item or otherwise distort the image on the plate such that the image prints properly on the non-flat planar object. The present invention selectively roughens the surface of the pad to embed data in solid areas of the print.
The surface roughness of the offset pad, roller, or offset printing member may be modified by molding, ablating, or etching. The surface roughness may also be created by depositing, printing, or imaging additional materials to the offset printing member. The offset printing member may also be formed from a photopolymer and the surface roughness may be modified by imaging through a fine mask. Multiple surface patterns may be used to roughen the surface in the area of solid objects on the printing plate.
Very few inventions are described for embedding data in solid printed objects. U.S. Pat. No. 7,555,139 (Rhoads et al.) encodes data by changing the width of lines and text characters. U.S. Pat. No. 6,449,377 (Rhoads) discloses varying line to line spacing to encode data. U.S. Pat. No. 5,761,686 (Bloomberg) adds encoded features which are of the same relative size and spacing as the text in a print to camouflage the encoded data. Most of these change the shape of the object, or change the line width.
There are many advantages to encoding data into printed works. One may wish to encode copyright information, additional information about a product, a remote internet address or link, or encrypted data to indicate authenticity or make it more difficult to copy. One common data encoding method is to embed a watermark within the image. U.S. Pat. No. 7,174,031 (Rhoads et al.) list many methods of encoding data in images. In addition it discusses many additional uses for encoded data.
U.S. Publication No. 2008/0019559 (Wang et al.) modulates a halftone dot with a screened high frequency pattern. Wang et al. (2008/0019559) modulate each pixel printed on an electrophotographic printer using a different halftone texture. This causes a visible seam between different halftone techniques that creates the visible watermark on the print. Wang et al. (2008/0019559) teaches that “Halftoning techniques are necessary because the physical processes involved are binary in nature or the processes have been restricted to binary operation for reason of cost, speed-memory, or stability in the presence of process fluctuations. Examples of such processes are: most printing presses; ink jet printers; binary cathode ray tube displays; and laser xerography.” [pg. 3 para. 0036]. Adding a high frequency screen to the halftone dot reduces its dot area requiring an additional dot gain table and the printing of a larger dot. Printing a larger dot is a disadvantage in relief printing.
There are numerous inventions for embedding data in halftone images. For example Wang et al. (2008/0019559) also state “Examples of AM-FM halftones include “green-noise” halftones, halftones on space filling curves, and halftones with texture control”, [pg. 3 para. 0042]. Texture control describes the print visibility of high frequency FM noise and sharpness of FM prints verses the visibility of the AM Halftone especially in the highlight areas of the print. The AM-FM Halftoning technique replaces AM screening with FM screening in the highlight areas.
U.S. Publication No. 2010/0060943 (Monga et al.) describes decoding message data embedded in an image print using halftone dot orientation. Bulan et al., “Data Embedding In Hardcopy Images Via Halftone-Dot Orientation Modulation”, Proc of SPIE-IS&T Electronic Imaging, Vol. 6819, (2008), embed data in a print by modulating the orientation of an elliptical halftone dot.
U.S. Pat. No. 7,554,699 (Wang et al.) modulates printed shadow images with hybrid halftone dots consisting of amplitude modulated (AM) dots with frequency modulation (FM).
Suh et al., “Printer Mechanism-Level Data Information Embedding and Extraction for Halftone Documents—New Results”, Purdue University, embed data in a halftone image by modulating the halftone dot position.
Oztan and Sharma, “Multiplexed Clustered-Dot Halftone Watermarks Using Bi-Directional Phase Modulation and Detection”, Proc. 2010 IEEE 17th International Conference on Image Processing, September 2010, embed watermarks by shifting the phase of the halftone pattern in the area of the watermark. This is another form of moving the centroid of the halftone dots.
U.S. Pat. No. 7,436,977 (Wang et al.) describe using a first stochastic screen in areas outside of a watermark, with a second stochastic screen in areas within the watermark, where the second stochastic screen is multi-partitioned and at least one partition is orthogonal to a partition of the first screen.
U.S. Pat. No. 7,286,685 (Brunk et al.) embed a watermark by modifying the threshold of an error diffusion process when screening an image. Brunk et al. embed the watermark in the error signal of the printed image.
U.S. Publication No. 2008/0134912 (Golan) describes a method of embossing recesses on a substrate to embed a hidden image. U.S. Publication No. 2007/0296203 (Golan) describes using a laser to create recesses on a substrate and embed a hidden image. Golan describes embossing the substrate or receiver and does not disclose varying printed solid densities by selectively roughening the receiver. Golan does not suggest that we may selectively roughen the support or an offset printing member to embed data.
It is an advantage of the present invention in providing a simple mechanism for embedding data in printed work using existing offset printing equipment with little incremental cost. It is an advantage of the present invention that the invention works across many different printing methods so that customers may apply the invention to the method which is best for their application. It is an advantage of the present invention that it works across many different printing methods as each method enables use of the invention on different receivers such as flat sheets, corrugated stock, paper, coated paper, Aluminum, Aluminum cans, metallic films, plastics, plastic bottles, polymer films, foil films, bottle caps, and numerous objects.
Briefly, according to one aspect of the present invention embedding data in printed image features on a receiver printed with an offset printing process includes a first offset printing member for forming an image on the first offset printing member. A second offset printing member is roughened in one region of the second offset printing member within a boundary of an image feature on the first offset printing member to embed data. Ink is applied to the first offset printing member and transferred from the first offset printing member to the second offset printing member. The ink from the second offset printing member is applied to a receiver and the embedded data is printed within the boundary of the at least one image feature transferred to the receiver.
This idea applies the concept to offset printing processes such as offset lithography, offset flexography, offset gravure, and pad printing.
The invention works by selectively roughening the surface of the offset blanket or rubber transfer plate. Selectively roughening the surface of the blanket changes the transfer of ink to the receiver. Changing the surface of the blanket in register to solid image areas enables us to embed data in the print. Multiple surface patterns may be used to embed multiple bits per unit area. For instance a 12 point font character may be divided into top, bottom, left and right areas. Then using four surface patterns in one each of four areas enables us to encode 16 bits of data into a single printed solid character. The roughened area of the offset printing member may be larger than the solid image object in order to reduce the registration requirements.
The invention and its objects and advantages will become more apparent in the detailed description of the preferred embodiment presented below.
a depicts the outline of a letter ‘m’ with a first solid surface.
b depicts the outline of a letter ‘m’ with a second surface pattern.
c is an expanded view of the second surface feature.
d depicts the outline of a letter ‘m’ with a third surface pattern.
e depicts the outline of a letter ‘m’ with a fourth surface pattern.
f is an expanded view of the fourth surface feature.
The present invention will be directed in particular to elements forming part of, or in cooperation more directly with the apparatus in accordance with the present invention. It is to be understood that elements not specifically shown or described may take various forms well known to those skilled in the art.
Referring now to
Plate roller 60 then rotates to the nip 100 position making contact with a receiver 105 engaged between the printing plate 70 and the impression roller 110. The image is transferred to the receiver 105 creating printed image 120 with embedded data 130.
Referring now to
Offset roller 260 then rotates to the nip 300 position making contact with a receiver 305 web engaged between the offset roller surface 270 and the impression roller 310. The ink image 285 is transferred to the receiver web 305 creating printed image 320 with embedded data 330.
The embedded data may be recovered by viewing the print at different magnifications. A 10× loop, and hand held 100× microscope, or a lab microscope with differing amounts of magnification may be used. In addition the print may be scanned at high resolution preferable between 1200 and 2400 dpi. The embedded data may be visible at different angles of incidence. Different light sources, different colored light, or coherent radiation to view the embedded data within the print may be used.
Gravure cylinders with lesser cell count such as 75 to 300 cells per inch may be used. Gravure cylinders with differing cell volume such as 0.9 to 6 BCM/in2 may be used.
The roughened surface has a depth less than 15 um and preferably between 2 and 6 um.
The engagement between the gravure cylinder and the offset roller is 0.002 inches past where to the two rollers just start to touch. The engagement between the offset roller and the web and impression roller is also 0.002 inches past where the image transfer starts to take place.
The invention may be used by applying embedded data substantially everywhere on the offset roller surface 270 so that all solid image features 290 on the image 285 on the gravure cylinder 240 prints the embedded data. This alleviates the need to register the offset roller surface 270 with the gravure cylinder surface 250. Embedded data may include the printer's name, the machine identifier, the printing date or a portion of the printing date such as the week and year. Embedded data may include an identifier to a data base with additional information on the printing or the product. The web may consist of a roll of paper, a roll of film, a polymer, a metal layer, a roll of label stock or any printable receiver.
The surface patterns on the offset roller may be patterned in many different ways as shown in
d shows the outline of a letter ‘m’ 505 in a local area 500 with a third surface pattern 530 composed of two intertwined vertical surface patterns 530a and 530b. One skilled in the art will recognize that one may change the phase of the patterns, or the orientation of the patterns, or the number of patterns within the local area 500 of the letter ‘m’.
The roughened surface features on the second offset printing member or offset roller may be created by using laser engraving. The offset roller may be roughened using tooling, sandpaper, or by applying a mask and applying a chemical etch. The offset roller may be a flexographic plate. In this example a Kodak Flexcel NX Plate with a 5 um by 10 um checkerboard surface pattern substantially everywhere except in the outline of the characters of
The unaided human eye may resolve periodic patterns up to approximately 4 cycles per mm with a peak in response at 2 cycles per mm. 4 cycles per mm is a period of 250 um. Therefore it is advantageous to create roughened patterns less than 125 um in either direction so that they are difficult to discern by eye. It is more preferable to limit each pattern area to less than 62.5 um by 62.5 um such that the minimum pattern frequency to 8 cycles per mm which is well above the human eye response.
The offset pad may be molded to the same shape as the object to be printed such that the engraved image is distorted during inking and correctly printed during printing. Offset pads may be molded with embedded data. Offset pads may be laser ablated, etched, or machined to embed data.
The gravure plate 660 in the offset pad printer may be replaced with a flexographic plate such that we have offset flexographic plate pad printer with embedded data by modifying the surface of the offset pad. The gravure plate 660 may be replaced with a raised relief stamp. The invention would then be used by inking the stamp and applying the offset pad with the differentially roughened surfaces to print embedded data.
The offset blanket 790 then picks up the ink from the lithographic plate 750 and transfers the ink to the receiver 810. The receiver is impressed between the offset roller 780 and the impression roller 807 resulting in the print 815 of the image 755 with printed embedded data 820.
One method of registering the offset blanket 790 to the lithographic plate 750 includes mounting an offset blanket on the press. Run the press to ink the blanket. Then emboss the surface of the offset blanket with a tool to roughen the surface with a pattern containing the embedded data in register with the area that the solid image feature transfers to the offset blanket.
The offset roller 890 then rotates causing the image to be transferred to a receiver 930 by applying pressure and or heat between the offset roller 890 and the impression roller 940 creating a printed image 920 on the receiver 930 with printed embedded data 925.
One skilled in the art will recognize that an offset roller may be a rubber roller, a flexographic printing plate, an offset pad, a rubber form, a molded rubber form, a rubber belt, a flexible belt, a developed photopolymer. One skilled in the art will recognize offset printing processes to which the invention applies. For instance the invention applies to offset flexographic printing where we roughen the surface of the offset roller between a Flexographic plate and the receiver.
Ink may be a colored ink containing dyes or pigments. The ink may be a clear overcoat with the embedded data causing a change in reflectance or specularity of the print. The ink may contain metallic particles, or insulating particles, or semiconductive particles. The ink may be a glue where we embed data in the uniformity of the glue layer.
The invention has been described in detail with particular reference to certain preferred embodiments thereof, but it will be understood that variations and modifications can be effected within the scope of the invention.
Reference is made to commonly-assigned copending U.S. patent application Ser. No. ______ (Attorney Docket No. K001074US01NAB), filed herewith, entitled EMBEDDING DATA WITH OFFSET PRINTING, by Sanger; U.S. patent application Ser. No. 13/017,260, filed Jan. 31, 2011, entitled EMBEDDING DATA PRINTED IN SOLID AREAS, by Sanger; U.S. patent application Ser. No. 13/017,300, filed Jan. 31, 2011, entitled EMBEDDING DATA INTO SOLID AREAS, TEXT OR LINEWORK, by Sanger et al.; U.S. patent application Ser. No. 13/185,846, filed Jul. 19, 2011, entitled EMBEDDING DATA IN A HALFTONE IMAGE, by Sanger; the disclosures of which are incorporated herein.