This application claims priority from Japanese Patent Application No. 2022-110298 filed on Jul. 8, 2022. The entire content of the priority application is incorporated herein by reference.
An embroidery frame attachment device for detachably attaching an embroidery frame to a carriage provided in an embroidery sewing machine is known.
A sewing machine having an embroidery function is configured to perform embroidery sewing by attaching an embroidery frame to a carriage of the sewing machine. An embroidery frame moving device includes a carriage holder to which an embroidery frame is detachably attached, and a lock release lever arranged in the holder. The lock release lever is rotatable in a range between a lock position for locking the embroidery frame to the holder and a release position for releasing the lock. The lock release lever is always urged by a first urging member so as to rotate toward the lock position. A convex portion having an inclined portion, a flat portion and a contact portion is formed on the embroidery frame. When a user attaches the embroidery frame to the holder, the user moves the embroidery frame while making the convex portion in contact with a lever portion of the lock release lever. Thereby, the lock release lever is rotated by a predetermined rotation angle in a direction from the lock position to the release position against the urging force of the first urging member. When the embroidery frame is moved to a predetermined attachment position in the holder, the lever portion of the lock release lever is released from contact with the inclined portion and the flat portion of the convex portion, and the lock release lever is rotated toward the lock position by the urging force of the first urging member. When the lock release lever is rotated to the lock position, the lever portion of the lock release lever engages with the contact portion of the convex portion, and the lock release lever is held at the lock position.
In the above-described embroidery frame moving device, when the user attaches the embroidery frame to the holder, the lock release lever is rotated by the predetermined rotation angle in the direction from the locked position to the release position. For this reason, the embroidery frame needs to include the convex portion of a complex shape having the inclined portion, the flat portion and the contact portion, that is, a complicated structure for attachment. In other words, in order for the user to easily attach the embroidery frame to the holder only by moving the embroidery frame in the attaching direction, an embroidery frame with a complicated structure is required.
In view of the foregoing, an example of an object of this disclosure is to provide an embroidery frame attachment device configured to easily detachably attaching an embroidery frame to a carriage without a complicated structure of the embroidery frame.
According to one aspect, this specification discloses an embroidery frame attachment device for detachably attaching an embroidery frame or an attachment member fixed to the embroidery frame to a carriage movable along a bed surface of a sewing machine. The embroidery frame attachment device includes a base member, a displacement member, a restriction mechanism, an elastic urging member, and an action member. The base member is arranged at the carriage. The displacement member is arranged at the base member and is configured to be displaced in parallel with the bed surface. The restriction mechanism is configured to restrict displacement of the displacement member relative to the base member. Urging force is applied from the elastic urging member to the action member. The action member is configured to apply urging force of the elastic urging member to the displacement member. The base member has an opening into which a connection pin fits. The connection pin protrudes from the embroidery frame or the attachment member. The displacement member is configured to be displaced in a displacement direction between a closed position at which an entrance of the opening is closed and an open position at which the entrance of the opening is opened. The displacement direction of the displacement is restricted by the restriction mechanism. The displacement member includes a contact portion configured to contact the connection pin when the connection pin fits into the opening through the entrance of the opening. The action member is configured to, when the displacement member is located at the open position, cause the urging force of the elastic urging member to act on the displacement member such that the displacement member is held at the open position. The action member is configured to, when the displacement member is located at the closed position, cause the urging force of the elastic urging member to act on the displacement member such that the displacement member is held at the closed position. Thus, the displacement member is held at the open position or the closed position. When the connection pin fits into the opening through the entrance for attaching the embroidery frame to the carriage, the connection pin is configured to contact the contact portion and press the contact portion toward a side opposite to the entrance of the opening, and the displacement member is configured to be displaced from the open position to the closed position. Thus, simply by inserting the connection pin into the opening, the displacement member is displaced from the open position to the closed position, and the embroidery frame is attached to the carriage.
Hereinafter, embodiments of the present disclosure will be described with reference to the drawings. It should be noted that these drawings are used to explain technical features of the present disclosure, and the configuration of the described apparatus and so on are merely illustrative examples. The directions used in the following description conform to the directions shown in the respective drawings.
<Sewing Machine 1 and Carriage 2>
A sewing machine 1 and a carriage 2 will be described with reference to
<Embroidery Frame 5 and Attachment Member 6>
The embroidery frame 5 and the attachment member 6 will be described with reference to
<Embroidery Frame Attachment Device 3>
The embroidery frame attachment device 3 will be described with reference to
The base member 20 (base plate, for example) includes a movement frame 8, openings 21A and 21B, an operation support portion 22, a guide portion 23, restriction pins 36A and 36B, and a spring support portion 43. The movement frame 8 is arranged on a portion that is erected upward of the base member 20. The movement frame 8 includes a pair of bearing portions 8A and 8B fitted to the guide shaft 7 and an action support portion 24. The movement frame 8 is fixed to the connecting member 9 of the second movement portion 2B of the carriage 2 by a screw 10. The action support portion 24 extends rightward from the lower portion of the portion that is erected upward of the base member 20. The action support portion 24 supports the action member 41 from above in order to suppress upward movement of the action member 41, which will be described later. The openings 21A and 21B are formed in a flat plate-like portion of the base member 20 and are arranged at two locations with an interval in the left-right direction. The connecting shaft portions 13A and 13B of the connection pins 12A and 12B are fitted in the openings 21A and 21B, respectively, but the circular flange portions 14A and 14B have diameters that do not fit into the openings 21A and 21B. The operation support portion 22 is a wall-like portion that is fixed to the right end of the flat plate-like portion of the base member 20 and extends upward. The guide portion 23 (guide plate) is a plate-like portion formed by bending downward from the flat plate-like portion of the base member 20 at a position below the openings 21A and 21B. The restriction pins 36A and 36B are fixed at two locations on the flat plate-like portion of the base member 20 with an interval in the left-right direction. The restriction pins 36A and 36B are respectively composed of flange-shaped portions 37A and 37B and pin shaft portions 38A and 38B. The flange-shaped portions 37A and 37B are portions that are located at the upper ends of the restriction pins 36A and 36B, respectively, and extend radially from the axes of the pin shaft portions 38A and 38B, respectively. In the present embodiment, the flange-shaped portions 37A and 37B are E-rings that are press-fitted to the upper ends of the pin shaft portions 38A and 38B, respectively. The spring support portion 43 is fixed to the rear portion of the erected portion of the base member 20.
The displacement member 30 (displacement plate, for example) includes closing portions 31A and 31B, contact portions 32A and 32B, restriction grooves 33A and 33B, an action receiving portion 39, and an operation portion 40. The closing portions 31A and 31B are portions that are arranged respectively at two locations with an interval in the left-right direction, and extend leftward in the front portion of the displacement member 30. The lengths of the portions extending leftward, of the closing portions 31A and 31B are larger than the widths of the entrances of the openings 21A and 21B, respectively. The contact portions (contact surfaces) 32A and 32B are edge portions that are located rearward of the closing portions 31A and 31B and extend leftward. The restriction grooves 33A and 33B are arranged respectively at two locations on the displacement member 30 with an interval in the left-right direction. The interval at which the restriction grooves 33A and 33B are arranged is determined so as to correspond to the interval at which the restriction pins 36A and 36B are arranged. The restriction grooves 33A and 33B are formed so as to penetrate the flat portion of the displacement member 30 in an upper-lower direction. The pin shaft portions 38A and 38B of the restriction pins 36A and 36B are fitted into the restriction grooves 33A and 33B, respectively, and the upper surface of the displacement member 30 around the edge portions of the restriction grooves 33A and 33B and the lower surface of the flange-shaped portions 37A and 37B engage with each other. Due to this engagement, the displacement member 30 is arranged on the base member 20 in a state of being displaceable following the shape of the restriction grooves 33A and 33B. The restriction grooves 33A and 33B include first grooves 34A and 34B and second grooves 35A and 35B, respectively. The first grooves 34A and 34B are formed to extend to be inclined rear-leftward relative to the left-right direction in
The action member 41 (lever, for example) is arranged in a portion extending rearward of the base member 20 so as to be rotatable about an action pin 42. Since the axis of the action pin 42 extends in the upper-lower direction, the action member 41 is rotatable along the upper surface of the flat plate-like portion of the base member 20 in a plane extending in the front-rear direction and the left-right direction. The action member 41 contacts the action receiving portion 39 of the displacement member 30. The action member 41 includes a supported portion supported by the action pin 42, a free end portion that contacts the action receiving portion 39, and an intermediate portion between the supported portion and the free end portion. The coil spring 44 is arranged between the intermediate portion of the action member 41 and the spring support portion 43 fixed at the left-rear end of the base member 20. The action member 41 on which the urging force of the coil spring 44 acts constantly applies the urging force to the action receiving portion 39. The action member 41 exerts an urging force on the action receiving portion 39 so as to press the action receiving portion 39 in the leftward direction or in the left-front direction. Depending on the rotation angle of the action member 41, the acting direction in which the urging force of the coil spring 44 acts on the action receiving portion 39 changes in a range between the left-front direction and the substantially leftward direction.
The leaf spring 15 includes two pressing pieces 16A and 16B. The leaf spring 15 is fixed to the erected portion of the base member 20 with a screw and so on, such that the two pressing pieces 16A and 16B exert a pressing force in the direction toward the upper surface of the displacement member 30. The pressing pieces 16A and 16B are arranged with an interval in the left-right direction so as to be arranged above the openings 21A and 21B of the base member 20.
<Closed Position of Displacement Member 30>
The closed position of the displacement member 30 will be described with reference to
<Open Position of Displacement Member 30>
The open position of the displacement member 30 will be described with reference to
<Displacement Operation from Open Position to Closed Position>
The operation when the displacement member 30 is displaced from the open position to the closed position will be described with reference to
<Displacement Operation from Closed Position to Open Position>
The operation when the displacement member 30 is displaced from the closed position to the open position will be described with reference to
In the embroidery frame attachment device 3 of the present embodiment, when the user operates the operation portion 40 to displace the displacement member 30 from the closed position to the open position after the completion of embroidery sewing, the displacement member 30 is held at the open position whereby the entrances of the openings 21A and 21B are held open. Thus, when attaching the embroidery frame 5 to the carriage 2, the user only needs to perform one operation of inserting the connection pins 12A and 12B into the open openings 21A and 21B, respectively, enabling easy attachment of the embroidery frame 5. According to the embroidery frame attachment device 3, since the embroidery frame 5 and the attachment member 6 have a simple configuration including the connection pins 12A and 12B, even if many kinds of embroidery frames are required according to the size and shape of embroidery patterns, it is not necessary to change the structures of the many kinds of embroidery frames.
In the embroidery frame attachment device 3 of the present embodiment, when attaching the embroidery frame 5 to the carriage 2, the user pushes the connection pins 12A and 12B into contact with the contact portions 32A and 32B located inside the openings 21A and 21B, respectively. As shown in
In the embroidery frame attachment device 3 of the present embodiment, the attachment member 6 fixed to the embroidery frame 5 has two connection pins 12A and 12B, and the base member 20 has two openings 21A and 21B. As shown in
In the embroidery frame attachment device 3 of the present embodiment, the operation portion 40 and the operation support portion 22 are formed of wall-like portions extending to face each other. The user displaces the displacement member 30 from the closed position to the open position by an operation of putting closer the operation portion 40 and the operation support portion 22 with fingers. Accordingly, the user displaces the displacement member 30 to the open position with one hand and easily remove the embroidery frame 5 with the other hand. As shown in
At the second closed position PB of the present embodiment, the connection pins 12A and 12B are sandwiched and pressed by the displacement member 30 and the base member 20 and held inside the openings 21A and 21B, respectively. At this time, the restriction pins 36A and 36B engage with the engagement portions 351A2 and 351B2 located slightly to the left of the right end portions of the second grooves 35A and 35B, respectively. Thus, the displacement member 30 stops its displacement in a state where the connection pins 12A and 12B are sandwiched and pressed by the displacement member 30 and the base member 20 and the portions of the second grooves 35A and 35B that engage with the restriction pins 36A and 36B have room to move rightward. Thus, the connection pins 12A and 12B are reliably sandwiched and held.
In the embroidery frame attachment device according to one aspect, the restriction mechanism restricts the displacement of the displacement member, and changes the direction in which the urging force of the elastic urging member is applied by the action member, thereby holding a state where the displacement member is in the open position, that is, a state where the entrance of the opening is open. When attaching the embroidery frame or the attachment member to the carriage, the user inserts the connection pin of the embroidery frame into the opening in the open state and pushes the contact portion. The embroidery frame does not have a complicated structure but has a simple structure including the connection pin. This structure enables the user to easily attach the embroidery frame simply by inserting the connection pin.
In the embroidery frame attachment device according to one aspect, the direction in which the urging force acts changes depending on the position at which the regulating pin fits into the regulating groove. The displacement member is held at the open position in a case where the extending direction of the restriction groove is substantially perpendicular to the acting direction. Thus, the displacement member is held at the open position by a simple configuration of the regulating pin and the regulating groove, which enables the user to easily attach the embroidery frame.
In the embroidery frame attachment device according to one aspect, a plurality of regulation pins and regulation grooves are provided at intervals. Thus, when the displacement member is displaced along the regulation groove, the posture of the displacement member is stabilized.
In the embroidery frame attachment device according to one aspect, the action member is rotatable about the action pin 42. Thus, the acting direction of the urging force is changed with a simple configuration, which enables the user to easily attach the embroidery frame.
In the embroidery frame attachment device according to one aspect, the displacement member is displaced from the closed position to the open position by an operation on the operation portion, and the contact portion pushes the connection pin out of the opening. Thus, when detaching the embroidery frame or the attachment member from the carriage, the user displaces the displacement member to the open position and pushes out the embroidery frame with a single operation on the operation portion, thereby facilitating detachment of the embroidery frame.
In the embroidery frame attachment device according to one aspect, the first groove portion has a recess at the end of the first groove portion. When the displacement member is in the open position, the regulating pin is fitted and held in the recess. Thus, the displacement member is stably held at the open position.
In the embroidery frame attachment device according to one aspect, in a state where the embroidery frame is attached, the elastic pressing member and the support portion sandwich and press the connection pin in the upper-lower direction. Thus, the embroidery frame is stably held without rattling.
In the embroidery frame attachment device according to one aspect, the flange-shaped portion of the restriction pin and the one member sandwich the other member around the restriction groove. This stabilizes the posture of the displacement member that is displaced.
In the embroidery frame attachment device according to one aspect, the guide portion is provided for attaching the embroidery frame or the attachment member. This enables the user to accurately guide the embroidery frame or the attachment member to the opening.
The sewing machine 1 shown in
<Modifications>
While the invention has been described in conjunction with various example structures outlined above and illustrated in the figures, various alternatives, modifications, variations, improvements, and/or substantial equivalents, whether known or that may be presently unforeseen, may become apparent to those having at least ordinary skill in the art. Accordingly, the example embodiments of the disclosure, as set forth above, are intended to be illustrative of the invention, and not limiting the invention. Various changes may be made without departing from the spirit and scope of the disclosure. Thus, the disclosure is intended to embrace all known or later developed alternatives, modifications, variations, improvements, and/or substantial equivalents. Some specific examples of potential alternatives, modifications, or variations in the described invention are provided below.
(1) In the above-described embodiment, in order to hold the displacement member 30 at the open position, the base member 20 is provided with the restriction pins 36A and 36B, and the displacement member 30 is provided with the restriction grooves 33A and 33B. However, the present disclosure is not limited to this configuration. For example, any configuration that restricts the displacement of the displacement member 30 may be employed, and a configuration including a toggle mechanism may be employed. As shown in
(2) In the above-described embodiment, in order to hold the displacement member 30 at the open position, the acting direction of the urging force of the coil spring 44 is set substantially perpendicular to the extension direction of the first grooves 34A and 34B of the restriction grooves 33A and 33B. However, the present disclosure is not limited to this configuration. For example, the acting direction and the extension direction of the first grooves 34A and 34B are not limited to a relationship of crossing at a right angle as long as the displacement member 30 is held at the open position, and may cross at an angle other than a right angle. For example, in
(3) In the above-described embodiment, the action member 41 rotates to change the acting direction of the urging force of the coil spring 44 in order to displace the displacement member 30. However, the present disclosure is not limited to this configuration. For example, by making the shape of the side edge of the action member 41 making contact with the action receiving portion 39 into a special shape, the action member 41 may move in a linearly or curved manner to change the acting direction.
(4) In the above-described embodiment, the base member 20 includes the restriction pins 36A and 36B, and the displacement member 30 includes the restriction grooves 33A and 33B. However, the present disclosure is not limited to this configuration. For example, the base member 20 may have the restriction grooves 33A and 33B, and the displacement member 30 may have the restriction pins 36A and 36B.
(5) In the above-described embodiment, the flange-shaped portions 37A and 37B of the restriction pins 36A and 36B are separate E-rings press-fitted to the upper ends of the pin shaft portions 38A and 38B. However, the present disclosure is not limited to this configuration. For example, the restriction pins 36A and 36B and the flange-shaped portions 37A and 37B may be integrally formed. The restriction pins 36A and 36B may include only the pin shaft portions 38A and 38B without the flange-shaped portions 37A and 37B. Furthermore, the cross-sectional shape of the pin shaft portions 38A and 38B is circular in the above-described embodiment, but may be curved or polygonal other than circular as long as the pin shaft portions 38A and 38B smoothly contact the edge portions of the restriction grooves 33A and 33B.
(6) In the above-described embodiment, the operation portion 40 and the operation support portion 22 are provided as wall-like portions facing each other. However, the present disclosure is not limited to this configuration. For example, the operation portion 40 and the operation support portion 22 may not be provided, and an actuator may be provided that displaces the displacement member 30 from the closed position to the open position at the timing when embroidery is completed. The operation support portion 22 may not be provided and only the operation portion 40 may be provided. The operation portion 40 may have a pin shape protruding from the displacement member 30. The operation portion 40 may be a button, and when the operation portion 40 is pressed, the displacement member 30 may be displaced from the closed position to the open position by an elastic urging member other than the coil spring 44 or by an actuator.
(7) In the above-described embodiment, the base member 20 is provided with two openings 21A and 21B, and two corresponding connection pins 12A and 12B are fitted into the openings 21A and 21B. However, the present disclosure is not limited to this configuration. For example, the number of openings 21A and 21B and the number of connection pins 12A and 12B may be one, or may be three or more.
(8) In the above-described embodiment, the two restriction pins 36A and 36B and the two restriction grooves 33A and 33B are provided. However, the present disclosure is not limited to this configuration. For example, there may be one restriction pin and one restriction groove, or there may be three or more restriction pins and restriction grooves.
(9) In the above-described embodiment, the restriction grooves 33A and 33B are formed so as to vertically penetrate the flat portion of the displacement member 30. However, the present disclosure is not limited to this configuration. For example, the restriction grooves 33A and 33B may not penetrate the displacement member 30 and may be configured to restrict the displacement of the displacement member 30 together with the restriction pins 36A and 36B. Alternatively, the side edge portions of the displacement member 30 may be formed in a specific shape so that the displacement of the displacement member 30 is restricted when the restriction pins 36A and 36B move in contact with the side edge portions of the displacement member 30.
(10) In the above-described embodiment, the sewing machine 1 is equipped with the carriage 2 that moves the embroidery frame 5 forward and rearward and leftward and rightward. However, the present disclosure is not limited to this configuration. For example, an embroidery mechanism having the carriage may be detachably attached to the bed portion of the sewing machine.
(11) In the above-described embodiment, the closed position includes two positions in different states including the first closed position PA and the second closed position PB. However, the present disclosure is not limited to this configuration. The closed position may be the position of the displacement member 30 when the closing portions 31A and 31B of the displacement member 30 close the entrances of the openings 21A and 21B, respectively. For example, the connection pins 12A and 12B are sandwiched and pressed by the displacement member 30 and the base member 20 and held inside the openings 21A and 21B, respectively. At this time, the restriction pins 36A and 36B may engage with the engagement portions 351A1 and 351B1 at the right ends of the second grooves 35A and 35B, respectively, and only the first closed position PA may be the closed position. The positions of the engagement portions 351A2 and 351B2 change in the left-right direction according to the diameters of the circular flange portions 14A and 14B.
Number | Date | Country | Kind |
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2022-110298 | Jul 2022 | JP | national |
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Number | Date | Country | |
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20240011208 A1 | Jan 2024 | US |