The present invention relates to an embroidery frame attachment/detachment device in a sewing machine with an automatic embroidery function using an embroidery frame and an embroidery sewing machine provided with the same.
A known sewing machine is provided with an embroidery driving device able to perform the driving control of an embroidery frame in an X-Y direction to allow automatic embroidery sewing. The sewing machine fixes a sewing object (cloth) with the embroidery frame and performs the driving control of the embroidery frame in the X-Y direction in conjunction with the sewing operation of the sewing machine to allow the cloth to be covered with embroidery.
Meanwhile, the embroidery frame includes an inner frame, an outer frame, and a fixation part and fixes (stretches) cloth so as to be held by the inner frame and the outer frame. In order to improve operability in stretching cloth, the embroidery frame is detachable from the embroidery frame driving device, and various proposals have been made for an attachment/detachment mechanism, particularly an attachment/detachment mechanism that achieves both operability and retention performance.
For example, Japanese Patent Application Laid-open No. 2017-169877 proposes an attachment/detachment mechanism that includes an engaging mechanism 70 and a release member 60 for an embroidery frame, and the engaging mechanism has a hook shape using a spring. When the embroidery frame is slid and pressed into an embroidery frame driving device (carriage), the embroidery frame is fixed and an attachment operation is completed.
In a related art like Japanese Patent Application Laid-open No. 2017-169877, a spring is used to fix an embroidery frame. Therefore, a spring force has to be increased to improve the fixation force of the embroidery frame. However, an increase in the spring force requires a larger operating force, which in turn reduces operability (causes a trade-off relation). That is, it is difficult to achieve both the fixation force and the operability.
In consideration of the above related art and the problem residing in the related art, present invention has an object of providing: an embroidery frame attachment/detachment device in an embroidery sewing machine, the embroidery frame attachment/detachment device achieving both an improvement in the mutual fixation force between an embroidery frame and embroidery frame driving device and an improvement in operability in attachment/detachment; and an embroidery sewing machine provided with the same.
Accordingly, the present inventor has intensively studied in order to solve the above problem and provides, as a first embodiment of the present invention, an embroidery frame driving device to and from which an embroidery frame is attachable and detachable, the embroidery frame driving device including: a base plate that is firmly fixed to an X-Y driving unit of the embroidery frame driving device; a fixation arm that is pivotally supported by a shaft provided in the base plate; a substantially triangular attachment/detachment cam that is pivotally supported by the base plate; a removing link that is pivotally supported by the base plate; and a coupling link that couples one end of the removing link and a cam partial piece portion of the attachment/detachment cam to each other, wherein the embroidery frame includes a fixation groove that is pressed and fixed by one end of the fixation arm and a fixation part having a pressing part formed at a tip thereof, the embroidery frame is slid against the base plate to rotate the attachment/detachment cam through pressing of the pressing part of the fixation part to rotate the fixation arm via the other end of the fixation arm and press and fix the one end of the fixation arm to the fixation groove of the fixation part in attachment of the embroidery frame, and the removing link is operated to rotate the attachment/detachment cam via the coupling link and the cam partial piece portion to rotate the fixation arm and release pressing and fixation of the fixation groove of the fixation part by the one end of the fixation arm in detachment of the embroidery frame. In order to solve the above problem, a second embodiment of the present invention provides the embroidery frame attachment/detachment device described in the first embodiment, wherein the fixation arm includes a fixation roller that presses and fixes the fixation groove at one end thereof and a cam roller that contacts the attachment/detachment cam at the other end thereof.
In order to solve the above problem, a third embodiment of the present invention provides the embroidery frame attachment/detachment device described in the second embodiment, wherein the fixation roller elastically presses and fixes the fixation groove of the fixation part. In order to solve the above problem, a fourth embodiment of the present invention provides the embroidery frame attachment/detachment device described in the second or third embodiment, wherein a shaft part of at least one of the fixation roller and the cam roller is elastically pressed and supported downward by an urging member while being pivotally supported by a vertically small long hole.
In order to solve the above problem, a fifth embodiment of the present invention provides the embroidery frame attachment/detachment device described in the first or second embodiment, wherein the fixation arm further includes a cam-side arm, a fixation-side arm, and an elastic member that connects the cam-side arm and the fixation-side arm to each other, and the cam-side arm and the fixation-side arm are pivotally supported by the shaft.
In order to solve the above problem, a sixth embodiment of the present invention provides the embroidery frame attachment/detachment device described in the first or second embodiment, wherein a link end on the one end side of the removing link is slidably supported by a long hole formed at an end of the coupling link.
In order to solve the above problem, a seventh embodiment of the present invention provides the embroidery frame attachment/detachment device described in the first or second embodiment, wherein a recessed rail part formed on the fixation part of the embroidery frame is slidable on a protruding rail part provided on a flat part surface of the base plate.
In order to solve the above problem, an eighth embodiment of the present invention provides an embroidery sewing machine including the embroidery frame attachment/detachment device described in the first or second embodiment.
In the present invention, an embroidery frame is slid against a base plate to rotate an attachment/detachment cam through pressing of a pressing part of a fixation part of the embroidery frame to rotate a fixation arm via the other end of the fixation arm and press and fix one end of the fixation arm to a fixation groove of the fixation part in attachment of the embroidery frame. Further, a removing link is operated to rotate the attachment/detachment cam via a coupling link and a cam partial piece portion of the attachment/detachment cam to rotate the fixation arm and release pressing and fixation of the fixation groove of the fixation part by the one end of the fixation arm in detachment of the embroidery frame. With this configuration, each of the fixation arm, the attachment/detachment cam, and the coupling link serves as a substantially link shape.
For that purpose, the embroidery frame attachment/detachment device of the present invention does not constitute its entire main retention mechanism with a spring mechanism but serves as a pseudo substantially quadric link mechanism. Therefore, in the embroidery frame attachment/detachment device, it is possible to feed the embroidery frame into the base plate with a light operating force and make a retention force for the fixation part of the embroidery frame extremely large. Further, it is possible to provide the embroidery frame attachment/detachment device that achieves both operability and a bonding force in the attachment operation of attaching the embroidery frame to the base plate.
Hereinafter, embodiments of the present invention will be described on the basis of the drawings. A device according to the present invention mainly includes an embroidery frame driving device 8 and a sewing machine body 9 (see
In the attachment/detachment between a base plate 11 installed in the X-Y driving unit 1 and a fixation part 62 of the embroidery frame 6 in the embroidery frame driving device 8 of an embroidery frame attachment/detachment device A according to the present invention, it is possible to put the embroidery frame 6 into an attached (locked) state with respect to the base plate 11 only by sliding and pressing the embroidery frame 6 into the base plate 11 and possible to release the attached (locked) state and remove the embroidery frame 6 from the base plate 11 only by operating an operating lever part 41a of a removing link 4 (see
In the present invention, X, Y, and Z directions are defined for convenience of explanation. In the embroidery frame attachment/detachment device A, a direction in which the fixation part 62 of the embroidery frame 6 is attached to and detached from the base plate 11 of the X-Y driving unit 1 is defined as the X-direction. As for the X-direction, a start side and a completion side in the attachment of the fixation part 62 of the embroidery frame 6 to the base plate 11 are defined as a rear side and a front side, respectively.
The embroidery frame attachment/detachment device A is provided in the X-Y driving unit 1 provided in the embroidery frame driving device 8 (see
The X-Y driving unit 1 is installed in the embroidery frame driving device 8. A Y-direction driving mechanism (not shown) is installed in the embroidery frame driving device 8 and allows the X-Y driving unit 1 to reciprocate in the Y-direction. Inside the X-Y driving unit 1, an X-direction driving mechanism (not shown) that reciprocates the embroidery frame attachment/detachment device A in the X-direction is provided. The base plate 11 is coupled to the X-direction driving mechanism (not shown) inside the X-Y driving unit 1 (see
The base plate 11 of the embroidery frame attachment/detachment device A is coupled to the X-Y driving unit 1 by a fixation tool such as a screw. The base plate 11 includes a perpendicular base part 11a and a rail base part 11b. The perpendicular base part 11a and the rail base part 11b form a right angle (including a substantially right angle). The fixation arm 2, the attachment/detachment cam 3, and the removing link 4 are rotatably attached to the perpendicular base part 11a (see
The rail base part 11b is a flat part surface serving as a flat surface, and a protruding rail part 111 is provided along the X-direction on the flat part surface. Further, there is also an embodiment in which auxiliary rails 112 and 112 are provided on both sides of the protruding rail part 111 in parallel with the protruding rail part 111 (
The details of the fixation arm 2 will be described later. The attachment/detachment cam 3 has a substantially triangular shape. The attachment/detachment cam 3 has a cam partial piece portion 31 constituting a cam outer periphery. The cam partial piece portion 31 is a generic name of respective surfaces constituting the attachment/detachment cam 3 and includes a cam front surface 31a, a cam rear surface 31b, a cam top surface 31c, and both lateral surfaces.
In the cam partial piece portion 31, the cam front surface 31a is a gentle arcuate surface, the cam rear surface 31b is a flat surface, and the cam top surface 31c is a portion placed at the highest position when the embroidery frame 6 is in a locked state in the attachment of the embroidery frame 6 (see
The removing link 4 includes the operating lever part 41a and an operating link part 41b. The operating lever part 41a and the operating link part 41b are bent to each other at a prescribed angle and form a substantially “V”-shape (see
The operating link part 41b is provided with a coupling pin 41c that is coupled to the coupling link 5 that will be described later. Further, a lever knob 44 may be attached to the operating lever part 41a (see
The removing link 4 is elastically urged by a removing link tensile spring 43 so that the free end side of the operating lever part 41a moves downward. As shown in
The locking part 11c is a pin material or a protruding part formed on the perpendicular base part 11a. The operating link part 41b of the removing link 4 is coupled to a lateral surface representing the cam partial piece portion 31 of the attachment/detachment cam 3 via the coupling link 5. The coupling link 5 has a long hole part 52 extending in a horizontal direction at one end (on a rear side in the X-direction) of a coupling band part 51, and has a cam coupling pin 53 provided at the other end (on a front side in the X-direction) to be coupled to the attachment/detachment cam 3.
The cam coupling pin 53 of the coupling link 5 is inserted and coupled to the coupling hole 3b of the attachment/detachment cam 3. The coupled portion will be called a cam coupling part Q3 (see
The fixation arm 2 is formed into an arcuate reverse flat dish shape and includes the two portions of a cam-side arm 211 and a fixation-side arm 212. In
In the fixation arm 2, a substantially center place at the boundary between the cam-side arm 211 and the fixation-side arm 212 serves as a center position for rotation (see
The fixation arm 2 is rotatably pivotally supported by the perpendicular base part 11a of the base plate 11 when the fixation arm rotation shaft 22a is inserted into the pivotally support hole 2a. The pivotally support portion will be called a pivotally support part 22 (see
In
Further, the free end of the fixation-side arm 212 is provided with a fixation-side contact 212a, and the fixation-side contact 212a serves as a portion that engages a fixation groove 62b of the fixation part 62. The cam-side contact 211a and the fixation-side contact 212a preferably use rollers. A roller provided in the cam-side contact 211a will be called a cam roller 24, and a roller provided in the fixation-side contact 212a will be called a fixation roller 25. Further, the cam roller 24 and the fixation roller 25 are preferably rollers having the same diameter and the same shape (see
Further, as a second embodiment of the present invention, the fixation-side contact 212a of the fixation arm 2 does not use the fixation roller 25 but simply has an arcuated tip end (see
At least one of the cam roller 24 and the fixation roller 25 may be elastically pressed and supported downward by an urging member 27 while being pivotally supported by a vertically small long hole 211h formed on the side of the cam-side contact 211a of the fixation arm 2 and a vertically small long hole 212h formed on the side of the fixation-side contact 212a through a shaft part (roller shaft) 26, a bearing member 28 and a washer 29 so that the cam roller 24 or the fixation roller 25 is vertically movable (see
Further, the spring member 214 may be attached to the pivotally support part 22 of the fixation arm 2. The cam-side arm 211 may be urged clockwise with respect to the base plate 11 by the spring member 214 and contact (come in contact with) the cam partial piece portion 31 of the attachment/detachment cam 3 with a pressing force (see
The fixation-side contact 212a of the fixation-side arm 212 contacts the fixation groove 62b of the embroidery frame 6 in the attachment of the embroidery frame 6 as will be described later. The embroidery frame attachment/detachment device A is provided with a cover part 12. The cover part 12 has an upper opening 12a at its upper part and is attached to the base plate 11 while covering the base plate 11, the fixation arm 2, the attachment/detachment cam 3, the coupling link 5, and a part of the removing link 4.
The operating lever part 41a of the removing link 4 and the lever knob 44 are exposed to the outside of the cover part 12 from the upper opening 12a. The removing link 4 is operable from the outside of the cover part 12. Further, the cover part 12 has, at its lower part, a lower opening 12b where an outer frame part 61 of the embroidery frame 6 that will be described later enters/exits and is slidable. The lower opening 12b is provided in a range in which the embroidery frame 6 slides when attached to the base plate 11.
The embroidery frame 6 includes the outer frame part 61, an outer frame fastening/loosening part 611, the fixation part 62, and an inner frame part 63 (see
The fixation part 62 is formed into a substantially cuboid housing shape and provided with the pressing part 62a on its front side in the X-direction. The pressing part 62a has a substantially triangular shape when seen from its front side and has a surface inclined downward toward the front side in the X-direction as its upper surface (see
The fixation groove 62b is formed on the upper surface of the fixation part 62 and at a substantially intermediate position in the X-direction. The fixation groove 62b has a substantially flat “V”-shape or an inverted triangle mountain shape (see
Next, the attachment step of attaching the embroidery frame 6 to the base plate 11 in the embroidery frame attachment/detachment device A will be described on the basis of
When the sliding of the fixation part 62 of the embroidery frame 6 is continued, the pressing part 62a positioned on the front side of the embroidery frame 6 contacts the cam rear surface 31b of the attachment/detachment cam 3 (see
As the cam-side contact 211a of the fixation arm 2 moves upward, the fixation arm 2 rotates counterclockwise and the fixation-side contact 212a engages the fixation groove 62b of the fixation part 62. In this manner, the embroidery frame 6 is fixed in a front-rear direction and a vertical direction. On the other hand, the embroidery frame 6 is also fixed in a horizontal direction since the protruding rail part 111 of the base plate 11 engages the recessed rail part 62c of the embroidery frame 6. Accordingly, the attachment of the embroidery frame 6 is completed (see
A pseudo quadric link is constituted by the links a, b, c, and d. In the attachment step, the embroidery frame 6 is attached to the embroidery frame attachment/detachment device A of the X-Y driving unit 1 by the fixation part 62 of the embroidery frame 6, the fixation arm 2, and the attachment/detachment cam 3. Note that
Note that the links c and d are arranged in a straight line (including a substantially straight line) in the attachment state of the embroidery frame 6 as shown in
Next, the detachment step of detaching the embroidery frame 6 from the base plate 11 will be described on the basis of
Even if the operation of the removing link 4 is completed (a hand is released from the removing link 4) in a state in which the fixation of the embroidery frame 6 is released in the front-rear direction and the vertical direction as shown in
Accordingly, an operator completes the operation of the link 4 and then slides the embroidery frame 6 in the rear direction (see
A pseudo quadric link is constituted by the links a′, c′, N, and P. In the detachment step, the embroidery frame 6 is detached from the embroidery frame attachment/detachment device A of the X-Y driving unit 1 by the fixation part 62 of the embroidery frame 6, the fixation arm 2, and the attachment/detachment cam 3.
Specifically, a plate spring is preferably used as the elastic member 213 (see
On the other hand, the cam-side arm 211 and the fixation-side arm 212 are urged clockwise with respect to a base plate 11 by a spring member 214 in
In
As described above, it is possible to easily perform the operation of attaching/detaching the embroidery frame 6 to/from the embroidery frame attachment/detachment device A and generate a large retention force with a light operating force since the cam and the links are employed in the main fixation mechanism. However, in the present embodiment, the fixation-side contact 212a retains the fixation groove 62b with an elastic urging force generated by the elastic member 213 but the elastic member 213 aims to correspond to rattling or dimensional fluctuations as described above. Therefore, the elastic member 213 may not be provided.
Further, a stopper 113 is provided in the embroidery frame attachment/detachment device A, and excessive pressing of the embroidery frame 6 is suppressed by the stopper 113. However, in the present embodiment, the stopper 113 may not be provided since the engagement between the fixation-side contact 212a and the fixation groove 62b restricts movement in the front-rear direction of the embroidery frame 6 and suppresses excessive pressing. Further, the “clockwise” and “counterclockwise” directions described above are directions when seen from a prescribed side. When seen from the side opposite to the prescribed side, the “clockwise” direction can be a “counterclockwise” direction and the “counterclockwise” direction can be a “clockwise” direction.
In the second embodiment, the fixation arm includes the fixation roller that presses and fixes the fixation groove at the one end thereof and the cam roller that contacts the attachment/detachment cam at the other end. In the third embodiment, the fixation roller elastically presses and fixes the fixation groove of the fixation part. Thus, when the embroidery frame is slid to be attached to the base plate, the pressing part of the fixation part contacts the fixation roller of the fixation arm. However, the fixation roller is allowed to smoothly follow the pressing part that moves along an attachment direction.
Moreover, when the pressing part presses the attachment/detachment cam, the cam roller of the fixation arm contacts the rotating attachment/detachment cam. As a result, the cam roller is allowed to extremely smoothly follow the rotation of the attachment/detachment cam. Thus, the fixation arm smoothly operates, and the fixation roller is allowed to smoothly enter the fixation groove of the fixation part of the embroidery frame. As a result, it possible to extremely smoothly perform the operation of attaching/detaching the embroidery frame to/from the base plate.
In the fourth embodiment, the shaft part of at least one of the fixation roller and the cam roller is elastically pressed and supported downward by the urging member while being pivotally supported by the vertically small long hole. Thus, the cam roller is allowed to contact the attachment/detachment cam with elasticity at all times. Further, the fixation roller is allowed to contact the fixation groove of the fixation part of the embroidery frame with pressure having elasticity at all times. Thus, it is possible to make a fixation state firm when the fixation part of the embroidery frame is attached to the base plate and robustly respond to vibrations or the like from a sewing machine in an embroidery sewing operation.
In the fifth embodiment, the fixation arm further includes the cam-side arm, the fixation-side arm, and the elastic member connecting the cam-side arm and the fixation-side arm to each other, and the cam-side arm and the fixation-side arm are pivotally supported by the shaft. Thus, it is possible to make the cam-side arm and the fixation-side arm reliably contact the attachment/detachment cam and the fixation groove of the embroidery frame, respectively, at all times with the elastic member and secure the attachment state of the embroidery frame with respect to the base plate.
In the sixth embodiment, the link end on the one end side of the removing link is slidably supported by the long hole formed at the end of the coupling link. Thus, in the step of attaching the fixation part of the embroidery frame to the base plate, the fixation part is in an immovable state, placed at a constant position at all times, does not move unnecessarily, and silently attachable in operation.
In the seventh embodiment, the recessed rail part formed on the fixation part of the embroidery frame is slidable against the protruding rail part provided on the flat part surface of the base plate. Thus, when sliding in the attachment operation of the embroidery frame, the fixation part is allowed to stably move with respect to the base plate.
In the eighth embodiment, it is possible to achieve a sewing machine suitable for embroidery sewing with the provision of the embroidery frame attachment/detachment device.
Number | Date | Country | Kind |
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2021-141995 | Aug 2021 | JP | national |