Patent Application
20060107881
This application is based upon and claims the benefit of priority from the prior Japanese Patent Application No. 2004-339344, filed on Nov. 24, 2004 the entire contents of which are incorporated herein by reference.
The present disclosure relates to an embroidery frame that holds a workpiece cloth to be sewn between an outer frame and an inner frame.
Conventional embroidery frames have generally been constructed by an outer frame and an inner frame. Tension is applied to workpiece cloth placed on the outer frame by pressing the inner frame into the outer frame. A fastening screw is provided on the outer frame, and the fastening screw is tightened so that the workpiece cloth is clamped between the outer and inner frames.
The embroidery frame having the above construction is disclosed, for example, in JP-U-7-15793. The outer frame of the embroidery frame is provided with a scale corresponding to a thickness of the workpiece cloth. An end of the fastening screw is aligned with the applicable scale in tightening the fastening screw.
The embroidery frame is attached to an embroidery frame driving mechanism of a sewing machine, which is capable of embroidery sewing with the workpiece cloth clamped between the outer and inner frames. By moving the embroidery frame independently in two mutually perpendicular directions by the embroidery frame driving mechanism, embroidery is formed on the workpiece cloth.
The above-described embroidery frame includes embroidery frames in an oblong form having a pair of circular-arc ends which are connected by a pair of substantially straight portions or substantially rectangular forms having a pair of long sides and a pair of short sides. For example,
However, in the embroidery frame 100 having the above described construction, there are cases where long sides 101b of the inner frame 101 are deformed so as to be bent in the upward direction by the tension of the workpiece cloth 103. When the long sides 101b of the inner frame 101 are thus deformed so as to be bent upwards, the workpiece cloth 103 cannot securely be clamped by the inner and outer frames 101 and 102, and the embroidery area of the workpiece cloth 103 cannot be retained in a flat state. Hence, embroidery sewing performed under such a condition results in a shrinking of the workpiece cloth, thereby deforming the embroidery pattern and reducing the sewing quality.
Furthermore, in the above embroidery frame 100, as shown in
The above described problem occurs also in substantially elliptic embroidery frames or in oval-form embroidery frames.
Therefore the object of the present disclosure is to provide an embroidery frame that prevents the upward-bending deformation which is caused by the tension of the workpiece cloth.
An embroidery frame of the present disclosure is detachably attached to an embroidery unit and is provided with an outer frame and an inner frame that clamp embroidery cloth. The embroidery frame comprises a first inclined surface which is provided at least on a part of a cloth-clamping surface of the outer frame that holds the cloth between the inner and outer frames, and which is upwardly inclined toward an inside of the outer frame; and a second inclined surface which is provided in a portion of the cloth-clamping surface of the inner frame corresponding to the first inclined surface, the inner frame holding the cloth between the outer and inner frames, and which is upwardly inclined toward an inside of the inner frame.
According to the above-described construction, when the cloth to be embroidered is clamped between the outer and inner frames, the first inclined surface of the outer frame contacts the second inclined surface of the inner frame from the obliquely upward direction. Therefore, even if a force to transform the inner frame in the upward direction is operated on the inner frame by the cloth tension, the outer frame does not allow the upward transformation of the inner frame, and the cloth can be securely clamped between the outer frame and the inner frame. Also, since the embroidery area portion of the cloth can be retained as a flat surface, the quality of the embroidery pattern formed on the embroidery area portion can be improved.
In this case, when the outer and inner frames are each formed in a substantially elliptic or oval form that has a circular-arc portion and a substantially straight portion, the first and second inclined surfaces are desirably provided on the cloth-clamping surface of the substantially straight portion of the outer frame and the cloth-clamping surface of the substantially straight portion of the inner frame respectively.
Also, in case the outer and inner frames are each formed in a substantially rectangular form having a long side and a short side, the first and second inclined surfaces are desirably provided on the cloth-clamping surfaces of the long sides of the outer and inner frames respectively.
Other objects, features and advantages of the present disclosure will become clear upon reviewing the following description of the illustrative aspects with reference to the accompanying drawings, in which,
A first embodiment of the present invention will be described with reference to FIGS. 1 to 10. In the embodiment, the invention is applied to an embroidery frame attached to an embroidery unit of a sewing machine capable of embroidery sewing. Referring to
The outer frame 2 is formed by a synthetic resin, and as shown in
The outer frame 2 is provided with a link portion 21, a fastening screw mechanism 22, an engagement recess 23 functioning as a locating portions and a plurality of inner frame receiving portions 24a formed in a tongue-like form. The link portion 21 is detachably linked to a carriage of an embroidery frame driving mechanism of the embroidery unit.
The fastening screw mechanism 22 increases and decreases the width of a splitting portion located near the center of one of the circular-arc portions 2B of the outer frame 2, and is provided with an operator 22a. Before attaching the inner frame 3 to the outer frame 2, the width of the splitting portion of the outer frame 2 is to be increased by rotating the operator 22a. Then, after arranging the workpiece cloth 4 in a tensed state by pressing the inner frame 3 into the outer frame 2 along with a workpiece cloth 4, the operator 22a is rotated, and the width of the splitting portion of the outer frame 2 is narrowed. Thus, the workpiece cloth 4 is firmly clamped between the outer and inner frames 2 and 3.
An engagement recess 23 is formed on the inner surface (cloth-clamping surface 2a) in the center of the other circular-arc portion 2B of the outer frame 2. The engagement recess 23 is provided for locating the inner frame 3 with respect to the outer frame 2 in the predetermined location.
The inner frame receiving portions 24a are provided on the inner periphery of the outer frame 2; specifically near the center of the substantially straight portions 2A and in the lower portion near the border of the substantially straight portions 2A and the circular-arc portions 2B (refer to
On the other hand, the inner frame 3 is formed by a synthetic resin. As shown in
A substantially oblong opening is formed in the inner side of the inner frame 3, and embroidery can be formed on the portion of the workpiece cloth 4 that corresponds to the opening when the workpiece cloth 4 is clamped between the outer and inner frames 2 and 3.
The substantially straight portions 3A of the inner frame 3 are formed so that the widths gradually increase toward the center thereof from the lengthwise ends for securement of rigidity. Also, the circular-arcs 3B of the inner frame 3 are formed so that the widths rapidly increase toward the center from both ends of the circular-arc portion for securement of rigidity.
One of the circular-arc portions 3B corresponding to the circular-arc 2B of the outer frame 2 is formed with a centrally located protrusion 31 functioning as a locating portion to be engaged to the engagement recess 23. The protrusion 31 is formed across the entire vertical direction of the cloth-clamping surface 3a of the inner frame 3.
As shown in FIGS. 5 to 8, the cloth-clamping surfaces 2a and 3a of the substantially straight portions 2A and 3A of the outer frame 2 and the inner frame 3 are constructed as an inclined surface upwardly inclined, for example, 10 to 20 degrees toward the inner side of the embroidery frame 1. That is, the cloth-clamping surfaces 2a and 3a correspond to the first and the second inclined surface of the present invention respectively. As opposed to this, as shown in
Therefore, when the workpiece cloth 4 is clamped between the outer and inner frames 2 and 3, the cloth-clamping surface 2a of the straight portion 2A of the outer frame 2 contacts the cloth-clamping surface 3a of the straight portion 3A of the inner frame 3 from the obliquely upward direction via the workpiece cloth 4. Hence, even if the tension of the workpiece cloth 4 operates, upward-bending deformation of the straight portion 3A of the inner frame 3 is restrained by the outer frame 2, and both the outer frame 2 and the inner frame 3 can be kept in a horizontal state as shown in
Furthermore, upon attachment of the inner frame 3 to the outer frame 2, the protrusion 31 is arranged to be engaged to the engagement recess 23 of the outer frame 2. Thus, the inner frame 3 can be attached to the outer frame 2 in a predetermined location. Moreover, since the inner frame 3 is arranged to be received by the inner frame receiving portion 24a provided on the outer frame 2, the attachment can be made such that the inner frame 3 has a predetermined relation of vertical location with respect to the outer frame 2.
Though, not shown, a whole or a part of the cloth-clamping surface of the long sides 12A and 13A are arranged in an upward inclined surface inclined inward to the embroidery frame 10. Also, an engagement recess 23A is formed in the substantial lengthwise center of the short side 12B of the outer frame 12, and a protrusion 31A is formed in the substantial lengthwise center of the short side 13B. Furthermore, though not shown, a plurality of inner frame receiving portions similar to the inner frame receiving portions 24a are formed on the long side 12A of the outer frame 12.
The same operational effect obtained in the first embodiment can be achieved in the above construction as well.
The present invention is not limited to the above described embodiments but can be transformed, for example, as follows.
A plurality of inner frame receiving portions may be provided on the entire range of the inner periphery of the outer frame spaced apart in predetermined intervals.
The present invention is not limited to a substantially elliptic form and a substantially oblong embroidery frame but can also be applied to a circular embroidery frame. In such a case, it is preferable to arrange each of the cloth-clamping surfaces of the outer and inner frames entirely as a inclined surface, however, only a part of the cloth-clamping surface may be arranged as a inclined surface.
The engagement recess functioning as a locating portion can be provided on the inner frame and the protrusion can be provided on the outer frame.
The foregoing description and drawings are merely illustrative of the principles of the present disclosure and are not to be construed in a limited sense. Various changes and modifications will become apparent to those of ordinary skill in the art. All such changes and modifications are seen to fall within the scope of the disclosure as defined by the appended claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2004-339344 | Nov 2004 | JP | national |
