The present invention relates to track mounted ballistic targets. More specifically, the present invention relates to an emergency stopping system for stopping a track mounted target and preventing the target and carrying vehicle from exiting a designated portion of a track.
In order for soldiers and the like to maintain the combat skills it is important that they regularly engage in training exercises. However, such training can also be time consuming and expensive. For example, when training for tank combat, there is considerable cost in fuel, targets, ammunition and related materials. Additionally, the soldier's time and the amount of time which they occupy a training facility are important, as there may be a large number of soldiers who need to be trained on limited facilities. Thus, it is important that targets remain in an operational state, and that if a target is damaged or otherwise becomes non-operational the target can be quickly returned to an operational state. Preventing targets from becoming non-operational and allowing them to be quickly repaired and placed back into operation is advantageous as it eliminates downtime at the training facility and reduces the operational costs of the target system. In some cases, time limits for repair and placing a target back to an operational state is part of a required performance specification for a target system.
Large targets such as tank targets may include a trolley which moves on rails and a large target mounted to the trolley. These trolleys may weigh several thousand pounds, as they carry a large target overhead, and must resist tipping over in wind storms and when moving along a track. These trolleys may travel at speeds of up to 40 miles per hour or faster to simulate a tank moving at full speed. While such tank target systems usually include brakes, there are times when the brakes either fail or are insufficient to stop the trolley prior to the end of the track.
As the heavy trolley reaches the end of the tracks, it is important that it be stopped. In the case of a brake failure or too little stopping distance, the trolley can overrun or jump off the tracks. If the trolley jumps the tracks, a heavy lifting rig must be brought in and the trolley must be placed back on the tracks. The trolley may also be damaged and must be repaired. In either case, a significant delay is possible.
In some cases, to prevent a runaway trolley, sand has been placed around the end tracks to decelerate the trolley. While this may prevent the trolley from travelling well off the end of the tracks or damage to the trolley if it hits an abutment at the end of the tracks, the sand seems to get drawn in the wheels, etc. of the trolley and can delay redeployment of the trolley. Thus, once the trolley stops in the sand, a crew should go in and clean the sand out of the trolley. Even if cleaned, some sand may remain and further damage the trolley during further exercises. Such cleaning wastes both time and man-power.
Thus there is a need for an emergency stopping mechanism for a trolley that avoids the contamination of the trolley, while keeping the trolley from running off the end of the tracks.
It is an object of the present invention to provide an improved emergency stopping system for a trolley.
According to one aspect of the invention, a guide on the trolley engages a pair of diverging cables (or a looped diverging cable). As the trolley moves forward, the guide forces the cables together and energy and speed of the trolley is dissipated. The trolley is stopped by the cables. In some cases, the cables snap. Even if the cables snap, the energy expended to snap the cable reduces the speed of the trolley so that the trolley is much easier to stop and can be more easily kept on the track.
According to another aspect of the invention, a new cable or a new set of cables may be quickly replaced along the tracks. New cables may be restrung and tightened within a relatively short period of time. Often, the cables may be repaired within a few minutes. Thus, after an emergency stopping situation, the system may be quickly reset and the trolley put back into service with the emergency stopping system reset and ready for use.
According to another aspect of the invention, the cost of resetting the system may be minimal. Cable replacement may be cheaper than cleaning or repairing a trolley or causing a heavy lifting rig to be called on site. Similarly, the cost of lost time using the target range may be significantly reduced.
According to another aspect of the invention, a trolley with active drive wheels may be stopped. The trolley may engage one or more cables angled upward, converting forward energy into upward force. The trolley may then be lifted by the cables such that the drive wheel friction on the track may be reduced until the friction is insufficient to propel the trolley forward.
These and other aspects of the present invention are realized in an emergency stopping system for a trolley as shown and described in the following figures and related description.
Various embodiments of the present invention are shown and described in reference to the numbered drawings wherein:
It will be appreciated that the drawings are illustrative and not limiting of the scope of the invention which is defined by the appended claims. The embodiments shown accomplish various aspects and objects of the invention. It is appreciated that it is not possible to clearly show each element and aspect of the invention in a single figure, and as such, multiple figures are presented to separately illustrate the various details of the invention in greater clarity. Similarly, not every embodiment need accomplish all advantages of the present invention.
The invention and accompanying drawings will now be discussed in reference to the numerals provided therein so as to enable one skilled in the art to practice the present invention. The drawings and descriptions are exemplary of various aspects of the invention and are not intended to narrow the scope of the appended claims.
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In one embodiment, cable segments are supported by the reinforced posts or anchors 80 and attached to a location adjacent to the end of the track at tie downs or cable end mounts 90. This may allow the reinforced posts 80 to carry forces directed inwardly toward the track, while leaving the forces along the direction of the track to be concentrated at the tie downs 90. Away from the end of the track 70, the cable segments 20A, 20B may converge at a central tie down 100 or anchor, or a plurality of tie downs disposed adjacent one another. The cable segments 20A, 20B are often attached adjacent a central anchor point 100 which is located along the track away from the end of the track 70 and the support posts 80.
Often, the center anchor point 100 is located between 10 and 60 feet away from the track. Where heavy target trolleys are used, the center anchor point 100 is often located about 50 feet away from the end of the track 70 and from the cable end mounts 90. The track rails 50 are often about 3 feet apart. An acute angle is thus formed between the cable segments 20A, 20B. This angle may often be between 2 and 20 degrees. Where heavy target trolleys are used, the angle between the cable segments 20A, 20B is often about 3.5 degrees. According to one embodiment, the center cable mount 100 is located to hold the associated end of the cable segments 20A, 20B about 4 inches below the surface of the track rails 50 and the cable end mounts 90 or support posts 80 are positioned to hold the cable segments about 8 inches above the top of the track rails 50. Thus, for a heavy target trolley, the cable segments 20A, 20B are about 50 feet long and raise up about 1 foot between the center cable mount 100 and the cable end mounts 90 or support posts 80. This particular configuration of having long cables disposed at a narrow included angle relative to each other and disposed at a gradual incline relative to the track has been found effective in stopping heavy target trolleys without damage to the trolley or the track.
In addition to cable segments 20A, 20B, there may be a bumper 110 at or near the end of the track 40. Bumpers 110 are reasonably effective at slow speeds, for example below 10 miles per hour and more preferably below 5 miles per hour. However, if the trolley is traveling at a much higher velocity, the trolley, the bumper or both may be damaged on impact. This causes much more damage and requires more time to repair. Thus, it is highly desirable to substantially reduce the velocity of the trolley prior to any impact with the bumper 110.
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The cable engagement member 130 may be formed to resemble an inverted “U” shape, defining a slot formed between an upper surface and two downwardly extending side walls. The cable segments 20A, 20B are channeled between the sidewalls and into the “U” shape to stop a trolley. More preferably, the downwardly extending sidewalls may taper inwardly somewhat as is shown in
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Many training procedures are conducted with trolleys which move quickly and which are self-powered. Occasionally, these trolleys will not stop at a designated location due to brake failure or a control malfunction. These trolleys require a significant amount of work to stop the trolley and prevent damage to the trolley or track. While the present system uses disposable cables, it prevents damage to the trolley and track. The cables are significantly less expensive and can be replaced much more quickly than repairing a trolley or track or placing a trolley back onto the track after such a problem.
The system 10 may gradually increase the dissipation of kinetic energy. Near the central tie down(s) 100, the resistance of the cable segments 20A, 20B to being pushed together is smaller than near the reinforced posts 80. As the trolley 120 passes closer to the reinforced posts 80, more kinetic energy is dissipated in forcing the cables together 140. Thus a trolley 120 with a slow speed entering the emergency stopping system 10 may be more gently stopped than a trolley 120 with a greater speed. Either way, however, increasing resistance is applied to stop the trolley so as to provide a gradual deceleration as compared to simply impacting the bumper. This lowers the initial deceleration force and gradually increases the force and as such lessens the likelihood of damage to either the trolley 120 or the bumper 110 and also reduces the risk of damage to the target on the trolley.
The stopping forces which the emergency stopping system 10 applies to the trolley 120 may be adjusted by adjusting the width between the reinforced posts 80 and the distance between the reinforced posts 80 and the central tie down 100. A longer distance between the support posts 80 and the central attachment point 100 will stop a trolley more gradually. The stopping forces of the emergency stopping system may also be adjusted by selecting the cables 20A 20B composition, type, braid, strength, stretching ability and other cable attributes. For example, a thicker cable made of a less stretchable material will tend to stop the trolley more abruptly or break, than will a thinner, more stretchable cable. While it is currently anticipated using ¼ inch to ½ inch steel cables, those skilled in the art will appreciate that a variety of different sizes and materials may be used.
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The cables 20A, 20B are positioned with an upward angle. This may be accomplished by elevating the support posts 80 and the cable end anchors 90 while leaving the center mount 100 close to the track. The upward angle causes the trolley 120 to lift off of the track as it slows down, removing the drive wheels from contact with the track or reducing the drive force of the drive wheels to the point where they no longer are capable of pushing the trolley 120 forwards. The upward force on the trolley 120 exerted by the cables 20A, 20B may cause the trolley 120 to be lifted from the tracks starting with the closest wheels. If the closest wheels are the drive wheels, this alone may be sufficient to slow the trolley to a stop. If the drive wheels are still pushing the trolling forward, it may take until both sets of wheels have been lifted off the track before the trolley slows sufficiently. Even if the drive wheels are not completely lifted off of the track, any further forward movement of the trolley 120 will further reduce the weight of the trolley on the track and reduce the friction between the wheels and the track until the drive wheels are no longer able to push the trolley.
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The target trolley 120 also has lower retaining wheels 240 which are attached to the trolley and positioned below the track rails 50. These lower retaining wheels 240 may be positioned such that there is a small gap of an inch or two inches between the lower wheels 240 and the track rails 50. During normal operation, the lower retaining wheels 240 prevent the trolley 120 from tipping over as they engage the bottom of the track rails 50 if the trolley begins to tip over. When the target trolley 120 passes over the venter cable mount 100, the cable engagement member 130 engages the cables 20A, 20B as has been discussed. Since the cables 20A, 20B slope upwardly towards the end of the track 70, the front end of the trolley 120 may be lifted off of the track slightly as is shown. This can be advantageous in stopping the trolley where the front wheels are powered and are malfunctioning; continuing to drive the trolley towards the end of the track. The lower retaining wheels 240 will engage the track rails 50 and only allow the end of the target trolley 120 to lift up an inch or two. Continued forward motion of the trolley towards the end of the track 70 will increase the tension in the cables as the cables are pushed downwardly towards the track in addition to being pushed inwardly towards each other by the cable engagement member 130. This increases the likelihood that the target trolley is stopped without coming off of the track.
While the system has been discussed in the sense of two diverging cables 20A 20B, more diverging cables are considered. For example, two cables may be used on each side, each cable having a slight elevation, but a similar width.
In another embodiment, an emergency stopping system may be used which has two sets of cables in series. The trolley may engage a first emergency stopping system. If the first system does not stop the trolley within a desired distance, the trolley may then engage a second emergency stopping system. In such a configuration, a first set of diverging cables 20A, 20B may be attached to a track as discussed above. A second set of cables 20A, 20B may be attached to the track as discussed above, but displaced several feet further towards the end of the track relative to the first set of cables. If the trolley 120 is not completely stopped by the first set of cables (typically when these cables break), the trolley will then engage the second set of cables with significantly reduced speed and will be more easily stopped by the second set of cables. This may be useful where a trolley is quite large or heavy. Using two sets of cable stopping systems allows a trolley to be stopped more gradually than when using a single cable stopping system with larger cables.
There is thus disclosed an improved emergency stopping system for a trolley. It will be appreciated that numerous changes may be made to the present invention without departing from the scope of the claims.
The present application claims the benefit of U.S. Provisional Application Ser. No. 61/425,708, filed Dec. 21, 2010, which is herein incorporated by reference in its entirety.
Number | Date | Country | |
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61425708 | Dec 2010 | US |