1. Technical Field
The invention includes embodiments that relate to an engine exhaust emission reduction system. Embodiments of the invention relate to vehicles, locomotives, generators, and the like. Embodiments of the invention relate to a method of controlling engine exhaust system emissions.
2. Discussion of Art
Production of emissions from mobile and stationary combustion sources such as locomotives, vehicles, power plants, and the like, contribute to environmental pollution. One particular source of such emissions are nitric oxides (NOx), such as NO or NO2, emissions from vehicles, locomotives, generators, and the like. Environmental legislation restricts the amount of NOx that can be emitted by vehicles. In order to comply with this legislation, exhaust gas recirculation (EGR) system have been implemented to reduce the amount of NOx emissions. However, existing EGR systems are limited in their design and efficiency for operation of the combustion sources under various operating conditions.
As such, it may be desirable to have a system that has aspects and features that differ from those that are currently available. Further, it may be desirable to have a method that differs from those methods that are currently available.
Aspects of the invention provide an exhaust gas recirculation (EGR) apparatus including an EGR circuit having an input configured to receive an exhaust gas from an engine exhaust port, an output configured to return the exhaust gas to an intake port of the engine, and an EGR path configured to circulate the exhaust gas between the input and the output. The EGR apparatus also includes an expansion turbine connected to the EGR circuit in the EGR path downstream of the input to receive the exhaust gas, the expansion turbine configured to expand the exhaust gas and reduce a pressure thereof. The EGR apparatus further includes an EGR compressor connected to the EGR path downstream of the expansion turbine and decoupled from the expansion turbine, the EGR compressor configured to compress the exhaust gas for circulation to the output.
Aspects of the invention also provide an engine system that includes an engine having an intake manifold and an exhaust manifold, an exhaust conduit connected to the exhaust manifold to convey an exhaust gas away from the engine, and a turbocharger having a turbine and a compressor driven by the turbine, wherein the turbine is connected to the exhaust conduit to receive the exhaust gas from the exhaust manifold and wherein the compressor is positioned upstream of, and connected to, the intake manifold. The engine system also includes an exhaust gas recirculation (EGR) system connected to the exhaust conduit to receive at least a portion of the exhaust gas from the exhaust conduit. The EGR system includes an EGR conduit connected to the exhaust conduit to receive the at least a portion of the exhaust gas, an expander connected to the EGR conduit and configured to expand the at least a portion of the exhaust gas and reduce a pressure thereof, a heat exchanger connected to the EGR conduit downstream of the expander to cool the at least a portion of the exhaust gas, and an EGR compressor connected to the EGR conduit downstream of the heat exchanger and configured to compress the at least a portion of the exhaust gas for recirculation to the intake manifold of the engine.
Aspects of the invention also provide a method that includes the steps of conveying exhaust gas from an exhaust manifold of an internal combustion engine to an exhaust gas recirculation (EGR) system, expanding the exhaust gas in an expansion turbine in the EGR system to lower a temperature and to generate a mechanical power output, and selectively transferring the expanded exhaust gas to an EGR compressor in the EGR system positioned downstream from the expansion turbine. The method also includes the steps of compressing the exhaust gas in the EGR compressor to a desired pressure independently of the mechanical power output of the expansion turbine and recirculating the compressed exhaust gas to an intake manifold of the internal combustion engine.
Various other features may be apparent from the following detailed description and the drawings.
The drawings illustrate at least one preferred embodiment presently contemplated for carrying out the invention.
In the drawings:
The invention includes embodiments that relate to engine emission reduction systems. The invention includes embodiments that relate to an apparatus for controlling the emissions of an engine. The invention includes embodiments that relate to a method of controlling the emissions of an engine.
Embodiments of the invention provide an exhaust gas recirculation (EGR) apparatus including an EGR circuit having an input configured to receive an exhaust gas from an engine exhaust port, an output configured to return the exhaust gas to an intake port of the engine, and an EGR path configured to circulate the exhaust gas between the input and the output. The EGR apparatus also includes an expansion turbine connected to the EGR circuit in the EGR path downstream of the input to receive the exhaust gas, the expansion turbine configured to expand the exhaust gas and reduce a pressure thereof. The EGR apparatus further includes an EGR compressor connected to the EGR path downstream of the expansion turbine and decoupled from the expansion turbine, the EGR compressor configured to compress the exhaust gas for circulation to the output.
Embodiments of the invention provide an engine system that includes an engine having an intake manifold and an exhaust manifold, an exhaust conduit connected to the exhaust manifold to convey an exhaust gas away from the engine, and a turbocharger having a turbine and a compressor driven by the turbine, wherein the turbine is connected to the exhaust conduit to receive the exhaust gas from the exhaust manifold and wherein the compressor is positioned upstream of, and connected to, the intake manifold. The engine system also includes an exhaust gas recirculation (EGR) system connected to the exhaust conduit to receive at least a portion of the exhaust gas from the exhaust conduit. The EGR system includes an EGR conduit connected to the exhaust conduit to receive the at least a portion of the exhaust gas, an expander connected to the EGR conduit and configured to expand the at least a portion of the exhaust gas and reduce a pressure thereof, a heat exchanger connected to the EGR conduit downstream of the expander to cool the at least a portion of the exhaust gas, and an EGR compressor connected to the EGR conduit downstream of the heat exchanger and configured to compress the at least a portion of the exhaust gas for recirculation to the intake manifold of the engine.
Embodiments of the invention provide a method that includes the steps of conveying exhaust gas from an exhaust manifold of an internal combustion engine to an exhaust gas recirculation (EGR) system, expanding the exhaust gas in an expansion turbine in the EGR system to lower a temperature and to generate a mechanical power output, and selectively transferring the expanded exhaust gas to an EGR compressor in the EGR system positioned downstream from the expansion turbine. The method also includes the steps of compressing the exhaust gas in the EGR compressor to a desired pressure independently of the mechanical power output of the expansion turbine and recirculating the compressed exhaust gas to an intake manifold of the internal combustion engine.
Referring to
The exhaust manifold 18 of the engine 12 is connected with the combustion chambers and serves to collect the exhaust gases generated by the engine 12. The exhaust manifold 18 is also connected with an exhaust conduit 20, which is further connected with a turbocharger 22. The turbocharger 22 includes therein a turbine 24 and a compressor 26, such as a centrifugal compressor. In one embodiment, a turbine wheel of the turbine 24 is coupled to compressor 26 by way of a drive shaft 28. During operation, the exhaust gases from exhaust conduit pass through the turbine 24 and cause the turbine wheel to spin, which causes the drive shaft 28 to turn, thereby causing the compressor wheel of the compressor 26 to spin. The centrifugal compressor 26 draws in air at the center of the compressor wheel and moves the air outward as the compressor wheel spins. Ambient air enters the compressor 26 through an intake 30, and compressor 26 works to compress the air so as to provide an increased mass of air to the intake manifold 16 of engine 12. The compressed air from compressor 26 is supplied to an intake air conduit 32 to transfer the fresh air to the intake manifold 16, which in turn supplies the combustion chambers of engine 12. Connected to intake air conduit 32 downstream of compressor 26 and upstream from intake manifold 16 is a charge air cooler 34. Charge air cooler 34 cools the fresh/ambient air after exiting the compressor 26 of turbocharger 22 before it enters intake manifold 16. Meanwhile, the exhaust gas supplied to the turbine 24 is discharged to the atmosphere.
Also included in internal combustion engine system 10 is an exhaust gas recirculation (EGR) system 36. The EGR system 36 is connected to exhaust conduit 20 and receives a portion of the exhaust gases generated by engine 12 to be passively routed for introduction into the intake air conduit 32 to intake manifold 16. As shown in
A portion of the exhaust gas enters into EGR system 36 through inlet 39 and is directed through EGR conduit 38 to an expansion turbine 40 (i.e., expander), which receives the exhaust gas through an inlet 42 connected to EGR conduit 38. The exhaust gas received by expansion turbine 40 is at an elevated temperature, as it is received directly from exhaust manifold 18 of engine 12, and the expansion turbine 40 works to expand the exhaust gas to decrease the temperature thereof. The expansion of the exhaust gas produces work that is turned into power by the expansion turbine 40 in the form of a mechanical power output. As shown in
Referring still to
Upon further cooling by heat exchanger 50, the “cooled” exhaust gas exits the heat exchanger 50 at an outlet end 54 and is transferred to the EGR compressor 46 by EGR conduit 38. EGR compressor 46 functions to compress the exhaust gas to an acceptable level for transfer to the intake manifold 16 according to a forced air induction intake method. As the exhaust gas was expanded upon passage through the expansion turbine 40, the pressure of the exhaust gas requires compression work to be introduced into the intake manifold 16. Thus, EGR compressor 46 is configured to compress the exhaust gas. According to the embodiment of
Once the exhaust gas is compressed a target amount by the EGR compressor 46, the exhaust gas exits the EGR compressor via EGR conduit 38. As shown in
Referring now to
Thus, referring to
As further shown in the embodiment of
The selective opening and closing of EGR valve 62 and intake valve 64 (and of secondary EGR valve 68), and the corresponding termination of the flow of exhaust gas through the EGR system 58 and injection of ambient air into the EGR system 58, allows for the selective operation of EGR compressor 46 as a standard compressor and as a supercharger. That is, when EGR valve 62 is in an open position and intake valve 64 is closed (and secondary EGR valve 68 is in the second position), the EGR compressor 46 is supplied with exhaust gas and functions as a compressor to compress the exhaust gas for introduction into the intake manifold 16 of the engine 12. Conversely, when the intake valve 64 is an open position and EGR valve 62 is closed (and secondary EGR valve 68 is in the first position), EGR compressor 46 is supplied with ambient air and functions as a “supercharger” to compress the ambient air for introduction into the intake manifold 16 of the engine 12. The operation of EGR compressor 46 as a supercharger for part loads, cold start, and transient operation of the engine 12 provides a reduction in specific fuel consumption and an increase in volumetric efficiency of the engine, as well as improved transient and cold start behavior.
As further shown in
Referring now to
In various other embodiments, the system 10 can comprise other components such as additional valves, particulate filters, exhaust treatment devices (e.g., catalytic converters and NOx traps), sensors, and the like. The arrangement of these components within the system varies depending on the application and is readily understood by those in the art.
Advantageously, the systems and method disclosed herein reduce NOx emissions, while increasing the efficiency of the engine.
The invention has been described in terms of the preferred embodiment, and it is recognized that equivalents, alternatives, and modifications, aside from those expressly stated, are possible and within the scope of the appending claims.